Smart Yard and Smart Productionoffshore-denmark.com/UserFiles/file/Arrangementer/... · ·...
Transcript of Smart Yard and Smart Productionoffshore-denmark.com/UserFiles/file/Arrangementer/... · ·...
Geosystems Metrology
HEXAGON
15,000+ people
3B € revenue
3,200 active patents
Intergraph Process, Power & Marine
Industries served
Oil and Gas Chemical Power
Refining Marineand Offshore
Mining and Metals
2200 Employees
in 64 countries
550 mill USD Revenue
INTERGRAPH OFFERS SOLUTIONS FOR THE ENTIRE LIFECYCLE
BASIC/FEED DETAIL DESIGN PROCUREMENT & MATERIALS
FABRICATION CONSTRUCTION OPERATION, REVAMP &
DECOMMISSIONING
Technology members
Service members
Content members
Complementary solutions
BETTER SOLUTIONS FOR BETTER FACILITIES
Smart P&ID
Smart Instrumentation
Smart Electrical
Smart Process Safety
Smart Isometrics
SmartSketch
Engineering & Schematics
Smart 3D
PDS/Frameworks Plus
Smart Review
Smart Interop Publisher
Smart FreeView
3D Design & Visualization
CAESAR II
PV Elite
TANK
GTStrudl
FEATools
NozzlePro
Visual Vessel Design (VVD)
Analysis
Smart Materials
Smart Reference Data
Smart Spoolgen
Smart Construction
Smart WQMS
Smart Production powered by Nestix
Procurement, Fabrication &
Construction
Alliances
& Partners
INTEGRATION AND INFORMATION MANAGEMENT
SmartPlant Foundation, Smart Data Validator, Smart Fusion, Smart Basic Integrator
Automation and implementation services
Typical Fabrication Facility Challenges
CAD System
formats
Material
Production
Flow
Change
Management
Available
Resource
usage
Schedule Quality
Remnant &
Material
Management
Real
Time
Information
Catalogues & Materials
Shop Floor
Mgmt
Digital BOMWelds & QC
2D & 3D Design
Project Control
Documents & Data
ConstructionPlanning System Completion &
Handover
Virtual Assembly
DOCUMENTMANAGEMENT
PLANNING DATA & ESTIMATION
MATERIALMANAGEMENT
COMMISIONING AND TESTINGYARD ENGINEERING
SYSTEM COMPLETION
SYSTEM & SUB-SYSTEM DEFINITION
PRE-MECH.COMPLETION
MECHNICALCOMPLEION
CHECKLIST MANAGEMENT
PUNCH LISTMANAGEMENT
MATERIAL
CATALOG MANAGEMENT
BOM MANAGEMENT
PURCHASE REQUISITION
SUPPLIER MANAGEMENT
PURCHASE ORDER
SUB CON. MANAGEMENT
MATERIALRECEVING
WAREHOUSE MANAGEMENT
MATERIAL ISSUE
SHOP FLOORMANAGEMENT
WELD QUALITY MANAGEMENT
WELDER DATABASE
MATERIAL VERIFICATION
FIT-UP
MANAGEMENT OF VISUAL INSPECTION
NON DESTRUCTIVE TESTING
POST WELD HEAT TREATMENT
PROGESS
DATA & DOCUMENT MANAGEMENT
HANDOVER DATA/DOCUMENT
HANDOVER DOSSIER TREE
DOCUMENT MANAGEMENT
ASSET DATAMANAGEMENT
ENG. CHANGEMANAGEMENT
PROGRESS
ONLINE MARKUP
ELECTRONIC WORKFLOWS
TRANSMITTALS
CONSTRUCTION
MATERIAL ENGINEERING
SCHEDULE
WORKPACK CREATION
RULES OF PROGRESS
CONSTRUCTION PLANNING
4D ANIMATION
2D AND 3D REPORTING
MANAGEMENT DASHBOARD
PRODUCTIONMANAGEEMNT
NESTING –PLATE/PROFILE/PIPE
PANEL WELDING
QUEUE MANAGEMENT
INTERNALLOGISTICS
LOAD BALANCING
MACHINEINTERFACE
REMNANTMANAGEMENT
PROJECT CONTROL
BUDGETTING AND FORECASTING
CONTRACT MANAGEMENT
CHANGE CONTROL
PROGRESS
CAPITAL PLANNING
EARNED VALUE
PROGRESS MANAGEMENT
2D/3D MODEL SPOOLING
ISOMETRIC DRAWING
SPOOL DRAWING
BiILL-OF-MATERIAL
PIPE CUT LENGTH
WELD DETAILS
REPORTING
SCHEMATIC INTEGRATION
STRUCTURE
OUTFITTING
CABLE ROUTING& MANAGEMENT
PRODUCTION PLANNING
PRODUCTION DRAWINGS
DESIGN ANALYSIS
SCHEMATICS
PIPING & HVAC DIAGRAM
SINGLE LINE DIAGRAM
SINGLE LINE DIAGRAM
POWER DISTRIBUTION
INTRUMENTS INDEX
WIRING
CONSTRUCTION MANAGEMENT
WELD QUALITY MANAGEMENT
SCAFFOLDING
LIFTING LUGS
TRANSPORTATION SUPPORT
WORKPACK AUTOMATION
ESTIMATION &BUILDING STRATEGY
PRODUCTION PLANNING
DIGITAL BOM
Supporting the fabrication process flow
Engineering data
Work management
Prefabrication
Work preparation
Assembly structuresPart geometriesSchedule
Production routingCapacity planningPart nestingChange management
Workshop sequencing and balancingQueueing work phasesGuidance for shop floor
CuttingPart fabricationPanel and assembly productionInternal logistics
INDUSTRY 4.0Smart Factory
LEANManufacturing
INDUSTRIALINTERNET
Eliminate wasteEffective material utilization
Minimize inventoryOptimized reservation of material
Thin material flow in process
Maximize production flowDetect and control bottlenecks
Full data system integration reduces lead
times in production
Pull production from the demandProduce according to actual need
Meet customer requirementsReal time work status of production
Do it right the first timeProcess improves the quality of the whole steel
production flow
Empower workersOperators have access to ”real time” data to
make right decisions
Design for rapid changeoverTask list for each operator and autonomy to
make use of it
Partner with key suppliersSuppliers may interact electronically
Create a culture of continuous improvement
(Kaizen)Data collection and visualization
Process development
Supporting the principles of ”LEAN” production
▪ Design changes (geometry, material grade, thickness, profile type)
▪ Changes in received and forecasted material
▪ SmartProduction has embedded change management with automatic flagging and
color coding
▪ The consequences of changes in production will be controlled depending on the
status of the production and type of change
Cutting module Order module
Change Management
Production Scheduling
Backwards/forwards
planningOrder
Work Queue
Scheduling Work Queue
Geometry based
Capacity Need
Calculation
Work Load
VisualizationWork Load
Comprehensive
Calendar SystemScheduling Rules
”Schedule to achieve
thin (Lean) material
flow in production”
Work Load & Work Queue
Production Scheduling (Level 4 and beyond)
Data Feedback from Shop Floor
PC
PC
PC
PC
PC PC
PC
PC
Parts fabrication
follow-up
Parts fabrication
follow-up
Sub-spools
assembly follow-up
Sub-spools
assembly follow-upFinal spools
assembly follow-up
Sub-spools
assembly follow-upFinal spools
assembly follow-upOverall production
planning & monitoringSmart
Production
Machinery:
1. Magenta - Sawing Machine
2. Green - Bevel Machine
3. Yellow - Fit-up station
4. Blue - Welding station
DESIGN SYSTEM INTERFACES
PlatePart.XML
Pipe spool .IDF, .PCF, .FIX
ProfilePart.XML
Assembly .XML
Loop back .XML
Panel .XML
DXF, DSTV
Pipe Spool .FIX
Benefits of SmartProduction
CAD
Neutral
Maximize
Production
Flow
Manage
changes
Optimize
Resource
usage
Reduce
Man-hours
Improve
Quality
Save
Material
Follow Up
in Real
Time