Smart Manufacturing Enterprise

The Plant of the Future

Marco Gamba, Smart Manufacturing Project Manager

Fabio Beda, Technical Sales Consultant

Smart ManufacturingAn evolution which raises from a need…becoming more efficient

Smart manufacturing means using new ways to produce a good, starting from the

design phase and going up to the logistic distribution of it, coming from the need of

transforming our enterprises and the whole value chain, in companies which will

become more efficient, productive and sustainable.

Collaboration and innovation at every levelThe right piece of information to the right person in the enterprise

Page 3Confidential Property of Schneider Electric |

AnalyticsMESSCADADCS

Historian

Business Intelligence

Perfomances Tools

HR Tools

Cloud computing

Operational layer

Control layer

Management and enterprise levelOn premise computing

Process Safety

Cybe

rsecuri

ty

0

10

20

30

40

50

1995 2003 2010 2013 2015 2020

Connected People Connected Devices

… how to get it? Through IT and OT convergenceThe number of connected device will increase and so will the available data: we have to transform data into valuable information

Source: Cisco IBSG April 2011 / Internet World Statistics

Page 2Confidential Property of Schneider Electric |

ConvergenceIT

OT

IoT Diffusion IT/OT Convergence

Optimization of

energy and

productivity

Billions

Business Profit

Control

Process

Efficiency

Control

Three pillars for Smart Manufacturing

• Asset Performance: using sensors, cloud connectivity and analytics

to optimize the performances of machines and plants.

Page 5Confidential Property of Schneider Electric |

Asset Performance

Augmented Operator

Smart Control

• Smart Control: using standard communication protocol in order to

enable machines and devices integration and to make the industrial

production more flexible and efficient.

• Augmented Operator: using mobile devices, augmented reality and

connectivity to increase productivity by improving operators daily job

Using smart sensor to gather information instead of raw data

• Traditional Sensors:

• Smart Sensors:

Page 6Confidential Property of Schneider Electric |

RFID

Services

Oriented

Drives

Smart

Meters

Asset PerformanceFrom Big Data to Smart Data through sensors evolution

Gathering heterogenous data to get the maximum efficiency

and savings

Page 7Confidential Property of Schneider Electric |

From the analysis of process data, energy consumption and environment data to the merge of all the relevant information

• Visualization of the working point on the pump

curve

• QR code for direct link to trouble-shooting

• Warning on customizable thresholds

• Energy consumed

• Power Quality

• Ambient temperature

• Ambient humidity

• Access management

• Production batch identification

Asset Performance

Using analytics to avoid downtimesFrom reactive to predictive maintenance

Page 8Confidential Property of Schneider Electric |

Asset Performance

Decision Support Function

SAFETY

Safety instr. Safety system

CONTROL

Process Power/MotorsControl system

PRODUCTION

Mech. & Electrical

Condition Monitoring Function

Action support Function

ERP

Device

Repository

Install /

Commission

Diagnose /

Resolve TechnicianChange

Tracking

Device

Alerts

Work Order

Support

Analysis &

Reporting SupervisorMobile

Workforce

Merge the different layer to become more flexibleUsing Ethernet communication to move from a hierarchical to an open and flexible architecture

Smart Control

Some examples: real-time cost planning; advanced PLM; direct

connection between devices and ERP (for instance, spare parts

and maintenance orders management in combination with

condition-based maintenance)

Efficiency

increases up

to 25%1

1: “Industry 4.0 - How to navigate

digitization of the manufacturing

sector” – McKinsey

Benefits on the complete value chainTraceability, real time customization, logistic distribution optimization

Smart Control

Augmented reality: empower your operatorsData are available at a glance, in real time

Page 11Confidential Property of Schneider Electric |

Augmented Operator

Motor thermal state= 95%

Motor status= OK

Energy=12,7 kWh

A smart manufacturing enterprise is founded from smart designSafety and cyber-security

Page 12Confidential Property of Schneider Electric |

Safe&Secure

Schneider Electric offer portfolioEcoStruxure: the first platform to allow the convergence of Energy, Automation and Software

Connected Products

Edge Control

Apps, Analytics & Services

Homes

Cyb

ers

ecu

rity

Clo

ud

/Local

GridBuildings Datacenters Industries

redefined

Connected Products

redefined

Page 16Confidential Property of Schneider Electric |

Connected products evolution: LV/MV smart panels

Connected Products

Edge Control

redefined

Connected Products

Edge Control

Apps, Analytics & Services

WW System

Platform

WW InTouch

Access

Anywhere

WW

SmartGlance

WW Skelta

BPM

WW

Online

WW

Historian

WW

Intelligence

WW Device

Integration/

DA Server

Cyb

ers

ecu

rity

redefined

Customer Concerns

Business

ContinuitySystem

Robustness

Protecting Critical

Assets

Industrial Cyber Security is more than just IT Security

• High Reliability and Uptime:

• Require 99.999% or greater

uptime

• Critical Performance

• Fast Reaction time

• Usually a Safety Critical System

• Domain expertise in control methods and specialized communications

protocolsPage 20Confidential Property of Schneider Electric |

Confidentiality

Integrity

Availability

Availability

Integrity

Confidentiality

IT Security OT Security

PR

IOR

ITY

Control

Systems

Security /

OT

IT Security

Physical Security

The Fantastic Four

Cybersecurity Control Design & ImplementationDCS, SCADA, SIS, PLC and Devices

Cybersecurity ConsultingNational, International or Internal Standard assessments, and Custom Projects

Cybersecurity TrainingInteractive, Setup & Configuration, and Hands–on Lab Work

Cybersecurity Maintenance ServicesCustomer FIRST or separate, security task–oriented site visits

Schneider Electric’s Core Security Offerings