SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication...

6
S MART L UBRICATION S YSTEMS • Up to 8 lube points • Long distance performance • Patented setting system • Unmatched ease of use • Suitable to all industries • High return on investment For cost reduction turn to Memolub ®

Transcript of SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication...

Page 1: SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication • Frequent relubrication intervals • Avoid machine stoppage bearings chains open

MEMOLUB® HPS

High pressure and autonomous lubrication system.

MEMOLUB® EX

Designed for explosive atmospheres (In zones 2 and 22).

MEMOLUB® EPS

Powered by an external energy source of 24 Volts (4,5 Volts and 12 Volts on demand).

MEMOLUB® PLCdriven

Totally controlled by the PLC of the machine.

CARTRIDGES AND

POWERPACKS

Low cost replacement cartridges and non welded battery packs are the only consum-ables required during the many years of service of MEMOLUB®.

MEMOLUB

FULL CONTROL

• Alarmwhendefault.• Emptycartridge indicator.• Settingsfrom 1 week to 2 years.

MEMOLUB® Systems and accessories

SMART LUBRICATION SYSTEMS SMART LUBRICATION SYSTEMS

SPLITTER MEMO

Dedicated to lubricate 2 points with one Memolub®System.

Distribution Block*

Up to 8 outlets

* Only with Ditrsibution Blocks approved by Memolub® Int.

SMART LUBRICATION SYSTEMS

• Up to 8 lube points

• Long distance performance

• Patented setting system

• Unmatched ease of use

• Suitable to all industries

• High return on investment

For cost reduction

turn to Memolub®

Des

ign

by

ww

w.g

en

eri

s.b

e

01.

20

10

Systems Specifications Standard Mega GigaDimensions 115 x 101 147 x 101 228 x 101Cartridge capacity 120 cc 240 cc 480 cc

Lubricants Oils and greases uptoNLGI2/3grade.Battery pack (HPS/EX) 4,5VAlkalineMax. Pressure 25barElectronic Controls Quartz timer, microprocessorOn/Off function Immediate responseTemp. exposition -40°C to +50°CMin. constant (HPS/EX) Standard -10°C Mega -5°C Giga 0°CInstallation thread 1/4InchR

Remote installation or with distributor block 2 to 8 outletsLengthsoftubingwithmultipurposegreasegradeN.L.G.I.2,tubingØint.6mmetfittingsM8minimum:Viscosity Direct Remote WithSplitterMEMO Withprogressifdistr.block**1000cSt ok 8m 4m 6m3000cSt ok 6m 3m 5m5000cSt ok 4m 2m 4m9000cSt ok 2m 1m 2m15000cSt ok 1m NA 1mWithØ int.4 mm, divide all distances by 2. ** by manufacturer recommended Whenfittings<M8usedonlubepoints,useagrease0grade.

Electric characteristics HPS EPS4.5V EPS24V EPC PLCdPowerSupply Int. Ext. Ext. Int. Ext.Voltage 4.5 V DC 4.5 V DC 24 V DC 4.5 V DC 24 V DCAmperage NA 2A <0.5A NA <0.5AShortCircuitprotection ok ok ok ok okPolarityProtection NA ok ok NA okStrokeDuration 8sec 8sec 4sec 8sec 4secMin. Time between stroke 1 hour 1 hour 1 hour 1 hour 10 minutesMax.Wirelength NA 5m >10m >10m >10mWireSection NA 2x0.5mm 2 2 x 0.5 mm 2 2 x 0.5 mm 2 2 x 0.5 mm 2

Basic SettingsRings Strokes Daily Months Months Months(Color) Per Day Output To Empty To Empty To Empty in CC’s 120cc 240 cc 480 ccRBW 24 15.1 0.25 0.5 1RW 12 7.6 0.5 1 2RB 4 2.5 1.5 3 6R 2 1.3 3 6 12BW 1.5 1.0 4 8 16W 1 0.6 6 12 24(*)B 0.5 0.3 12 24(*) -

Note:B=Blackring/W=Whitering/R=Redring* Only with MEMOLUB®EPSmodel(ExternalPowerSupply)

MEMOLUB International SA43,rueBollinckxB-1070 BrusselsBELGIUMPhone: +32(0)25597722Fax: +32(0)25223311

Representedby

www.memolub.be

MEMOLUB® can also be usedwithcartridgesfilledwith oil for chain lubrication.

Page 2: SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication • Frequent relubrication intervals • Avoid machine stoppage bearings chains open

POWERFULL & EFFICIENT /

THE PUMP

The positive displacement piston pump of the Memolub® Systempumpsupgreasesoroilsatpressuresupto25bar.Thehighefficiencysystemiscapableofpumpinggreaseat temperaturesdown to –15°C. With special greaseslubrication at –25°C is possible.Memolub® is totally autonomous (power supplied by batterypacks).ExternalPowerSupplyversionsarealsoavailable (see Memolub® systems and accessories). Power consumption is very low.

compatible to all industrial components

QUALITY SOLUTIONS /

THE MEMOLUB® SYSTEMS

The exceptional functionality and the high effi-ciency of the Memolub® are recognized as out-standing assets by the industry.The Memolub® System is an autonomous single/multi point electro-mechanical lubricator. It’s high lubricant ejection pressure of 25 bar opens up a new wide range of applications not possible with conventional systems. Memolub® can be used remotely up to 8 meters from the lubrication point. Remote installation avoids dangerous or difficult access points, and maintenance personnel can work swiftly in safety.

Machine stoppage for lubrication can be avoid-ed by installing Memolub® Systems. Memolubs can also be used as a mini central lubrication system. Combined with progressive distribu-tor blocks, Memolub® Systems are a simple and economical way of reducing maintenance costs.

MEMOLUB® WORDLWIDE

In over fifty countries in the world, Memolub® systems are recognized as outstanding tools for machine lubrication

SMART REGULATION /

THE MEMO

The Memo is a unique system for adjusting the daily grease output of the Memolub®HPS.TheMemoispro-grammedthefirsttimeandisthenpermanentlyfittedonthe lubrication point. Maintenance personnel need not remember which setting is necessary for each lube op-eration,andorganisationisthussimplified.ProgrammingtheMemoissimpleandtakeslittletime.Seethetechni-cal data page for the standard settings.

THE SPLITTER MEMO

TheSplitterMEMO is an economical and easyway tolubricate 2 points with one Memolub®System.

EXCELLENT RETURN /

RELIABILITY

• longtermequipmentprotection• lessmachinefailures• reductionofmechanicalfailures• maintenancecostreduction• easycontrolfunction• improvedlubricationorganisation

TYPICAL APPLICATIONS

• Criticalcomponents• Difficultordangerousaccesspoints• Preciselubrication• Frequentrelubricationintervals• Avoidmachinestoppage

bearings

chains open gears

Bearing lubrication in Alu-printingIndustry

up to 8 lubrication points

25 bar

AutomotiveIndustry

Conveyor lubrication in a quarry

Rotativeovenlubrication

Fan lubrication in food industry

Windmilllubrication

SMART LUBRICATION SYSTEMSSMART LUBRICATION SYSTEMS

Chain lubrication AutomotiveIndustry

up to 8 meters

... and other components

overgreasinginfrequent greasing

BASELUBRICATION

irregular periods

damage dueto the missing ofrelube cycle

frequent, regular & top up greasing

BASELUBRICATION

systemswitch-off

overgreasing infrequent greasing

BASELUBRICATION

Typical Memolub® greasing pattern

Typical manual greasing pattern

Typical first generation lubricators greasing pattern

Page 3: SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication • Frequent relubrication intervals • Avoid machine stoppage bearings chains open

POWERFULL & EFFICIENT /

THE PUMP

The positive displacement piston pump of the Memolub® Systempumpsupgreasesoroilsatpressuresupto25bar.Thehighefficiencysystemiscapableofpumpinggreaseat temperaturesdown to –15°C. With special greaseslubrication at –25°C is possible.Memolub® is totally autonomous (power supplied by batterypacks).ExternalPowerSupplyversionsarealsoavailable (see Memolub® systems and accessories). Power consumption is very low.

compatible to all industrial components

QUALITY SOLUTIONS /

THE MEMOLUB® SYSTEMS

The exceptional functionality and the high effi-ciency of the Memolub® are recognized as out-standing assets by the industry.The Memolub® System is an autonomous single/multi point electro-mechanical lubricator. It’s high lubricant ejection pressure of 25 bar opens up a new wide range of applications not possible with conventional systems. Memolub® can be used remotely up to 8 meters from the lubrication point. Remote installation avoids dangerous or difficult access points, and maintenance personnel can work swiftly in safety.

Machine stoppage for lubrication can be avoid-ed by installing Memolub® Systems. Memolubs can also be used as a mini central lubrication system. Combined with progressive distribu-tor blocks, Memolub® Systems are a simple and economical way of reducing maintenance costs.

MEMOLUB® WORDLWIDE

In over fifty countries in the world, Memolub® systems are recognized as outstanding tools for machine lubrication

SMART REGULATION /

THE MEMO

The Memo is a unique system for adjusting the daily grease output of the Memolub®HPS.TheMemoispro-grammedthefirsttimeandisthenpermanentlyfittedonthe lubrication point. Maintenance personnel need not remember which setting is necessary for each lube op-eration,andorganisationisthussimplified.ProgrammingtheMemoissimpleandtakeslittletime.Seethetechni-cal data page for the standard settings.

THE SPLITTER MEMO

TheSplitterMEMO is an economical and easyway tolubricate 2 points with one Memolub®System.

EXCELLENT RETURN /

RELIABILITY

• longtermequipmentprotection• lessmachinefailures• reductionofmechanicalfailures• maintenancecostreduction• easycontrolfunction• improvedlubricationorganisation

TYPICAL APPLICATIONS

• Criticalcomponents• Difficultordangerousaccesspoints• Preciselubrication• Frequentrelubricationintervals• Avoidmachinestoppage

bearings

chains open gears

Bearing lubrication in Alu-printingIndustry

up to 8 lubrication points

25 bar

AutomotiveIndustry

Conveyor lubrication in a quarry

Rotativeovenlubrication

Fan lubrication in food industry

Windmilllubrication

SMART LUBRICATION SYSTEMSSMART LUBRICATION SYSTEMS

Chain lubrication AutomotiveIndustry

up to 8 meters

... and other components

overgreasinginfrequent greasing

BASELUBRICATION

irregular periods

damage dueto the missing ofrelube cycle

frequent, regular & top up greasing

BASELUBRICATION

systemswitch-off

overgreasing infrequent greasing

BASELUBRICATION

Typical Memolub® greasing pattern

Typical manual greasing pattern

Typical first generation lubricators greasing pattern

Page 4: SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication • Frequent relubrication intervals • Avoid machine stoppage bearings chains open

POWERFULL & EFFICIENT /

THE PUMP

The positive displacement piston pump of the Memolub® Systempumpsupgreasesoroilsatpressuresupto25bar.Thehighefficiencysystemiscapableofpumpinggreaseat temperaturesdown to –15°C. With special greaseslubrication at –25°C is possible.Memolub® is totally autonomous (power supplied by batterypacks).ExternalPowerSupplyversionsarealsoavailable (see Memolub® systems and accessories). Power consumption is very low.

compatible to all industrial components

QUALITY SOLUTIONS /

THE MEMOLUB® SYSTEMS

The exceptional functionality and the high effi-ciency of the Memolub® are recognized as out-standing assets by the industry.The Memolub® System is an autonomous single/multi point electro-mechanical lubricator. It’s high lubricant ejection pressure of 25 bar opens up a new wide range of applications not possible with conventional systems. Memolub® can be used remotely up to 8 meters from the lubrication point. Remote installation avoids dangerous or difficult access points, and maintenance personnel can work swiftly in safety.

Machine stoppage for lubrication can be avoid-ed by installing Memolub® Systems. Memolubs can also be used as a mini central lubrication system. Combined with progressive distribu-tor blocks, Memolub® Systems are a simple and economical way of reducing maintenance costs.

MEMOLUB® WORDLWIDE

In over fifty countries in the world, Memolub® systems are recognized as outstanding tools for machine lubrication

SMART REGULATION /

THE MEMO

The Memo is a unique system for adjusting the daily grease output of the Memolub®HPS.TheMemoispro-grammedthefirsttimeandisthenpermanentlyfittedonthe lubrication point. Maintenance personnel need not remember which setting is necessary for each lube op-eration,andorganisationisthussimplified.ProgrammingtheMemoissimpleandtakeslittletime.Seethetechni-cal data page for the standard settings.

THE SPLITTER MEMO

TheSplitterMEMO is an economical and easyway tolubricate 2 points with one Memolub®System.

EXCELLENT RETURN /

RELIABILITY

• longtermequipmentprotection• lessmachinefailures• reductionofmechanicalfailures• maintenancecostreduction• easycontrolfunction• improvedlubricationorganisation

TYPICAL APPLICATIONS

• Criticalcomponents• Difficultordangerousaccesspoints• Preciselubrication• Frequentrelubricationintervals• Avoidmachinestoppage

bearings

chains open gears

Bearing lubrication in Alu-printingIndustry

up to 8 lubrication points

25 bar

AutomotiveIndustry

Conveyor lubrication in a quarry

Rotativeovenlubrication

Fan lubrication in food industry

Windmilllubrication

SMART LUBRICATION SYSTEMSSMART LUBRICATION SYSTEMS

Chain lubrication AutomotiveIndustry

up to 8 meters

... and other components

overgreasinginfrequent greasing

BASELUBRICATION

irregular periods

damage dueto the missing ofrelube cycle

frequent, regular & top up greasing

BASELUBRICATION

systemswitch-off

overgreasing infrequent greasing

BASELUBRICATION

Typical Memolub® greasing pattern

Typical manual greasing pattern

Typical first generation lubricators greasing pattern

Page 5: SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication • Frequent relubrication intervals • Avoid machine stoppage bearings chains open

MEMOLUB® HPS

High pressure and autonomous lubrication system.

MEMOLUB® EX

Designed for explosive atmospheres (In zones 2 and 22).

MEMOLUB® EPS

Powered by an external energy source of 24 Volts (4,5 Volts and 12 Volts on demand).

MEMOLUB® PLCdriven

Totally controlled by the PLC of the machine.

CARTRIDGES AND

POWERPACKS

Low cost replacement cartridges and non welded battery packs are the only consum-ables required during the many years of service of MEMOLUB®.

MEMOLUB

FULL CONTROL

• Alarmwhendefault.• Emptycartridge indicator.• Settingsfrom 1 week to 2 years.

MEMOLUB® Systems and accessories

SMART LUBRICATION SYSTEMS SMART LUBRICATION SYSTEMS

SPLITTER MEMO

Dedicated to lubricate 2 points with one Memolub®System.

Distribution Block*

Up to 8 outlets

* Only with Ditrsibution Blocks approved by Memolub® Int.

SMART LUBRICATION SYSTEMS

• Up to 8 lube points

• Long distance performance

• Patented setting system

• Unmatched ease of use

• Suitable to all industries

• High return on investment

For cost reduction

turn to Memolub®

Des

ign

by

ww

w.g

en

eri

s.b

e

01.

20

10

Systems Specifications Standard Mega GigaDimensions 115 x 101 147 x 101 228 x 101Cartridge capacity 120 cc 240 cc 480 cc

Lubricants Oils and greases uptoNLGI2/3grade.Battery pack (HPS/EX) 4,5VAlkalineMax. Pressure 25barElectronic Controls Quartz timer, microprocessorOn/Off function Immediate responseTemp. exposition -40°C to +50°CMin. constant (HPS/EX) Standard -10°C Mega -5°C Giga 0°CInstallation thread 1/4InchR

Remote installation or with distributor block 2 to 8 outletsLengthsoftubingwithmultipurposegreasegradeN.L.G.I.2,tubingØint.6mmetfittingsM8minimum:Viscosity Direct Remote WithSplitterMEMO Withprogressifdistr.block**1000cSt ok 8m 4m 6m3000cSt ok 6m 3m 5m5000cSt ok 4m 2m 4m9000cSt ok 2m 1m 2m15000cSt ok 1m NA 1mWithØ int.4 mm, divide all distances by 2. ** by manufacturer recommended Whenfittings<M8usedonlubepoints,useagrease0grade.

Electric characteristics HPS EPS4.5V EPS24V EPC PLCdPowerSupply Int. Ext. Ext. Int. Ext.Voltage 4.5 V DC 4.5 V DC 24 V DC 4.5 V DC 24 V DCAmperage NA 2A <0.5A NA <0.5AShortCircuitprotection ok ok ok ok okPolarityProtection NA ok ok NA okStrokeDuration 8sec 8sec 4sec 8sec 4secMin. Time between stroke 1 hour 1 hour 1 hour 1 hour 10 minutesMax.Wirelength NA 5m >10m >10m >10mWireSection NA 2x0.5mm 2 2 x 0.5 mm 2 2 x 0.5 mm 2 2 x 0.5 mm 2

Basic SettingsRings Strokes Daily Months Months Months(Color) Per Day Output To Empty To Empty To Empty in CC’s 120cc 240 cc 480 ccRBW 24 15.1 0.25 0.5 1RW 12 7.6 0.5 1 2RB 4 2.5 1.5 3 6R 2 1.3 3 6 12BW 1.5 1.0 4 8 16W 1 0.6 6 12 24(*)B 0.5 0.3 12 24(*) -

Note:B=Blackring/W=Whitering/R=Redring* Only with MEMOLUB®EPSmodel(ExternalPowerSupply)

MEMOLUB International SA43,rueBollinckxB-1070 BrusselsBELGIUMPhone: +32(0)25597722Fax: +32(0)25223311

Representedby

www.memolub.be

MEMOLUB® can also be usedwithcartridgesfilledwith oil for chain lubrication.

Page 6: SMART LUBRICATION SYSTEMS SMART LUBRICATION … smart lubrication.pdf · • Precise lubrication • Frequent relubrication intervals • Avoid machine stoppage bearings chains open

MEMOLUB® HPS

High pressure and autonomous lubrication system.

MEMOLUB® EX

Designed for explosive atmospheres (In zones 2 and 22).

MEMOLUB® EPS

Powered by an external energy source of 24 Volts (4,5 Volts and 12 Volts on demand).

MEMOLUB® PLCdriven

Totally controlled by the PLC of the machine.

CARTRIDGES AND

POWERPACKS

Low cost replacement cartridges and non welded battery packs are the only consum-ables required during the many years of service of MEMOLUB®.

MEMOLUB

FULL CONTROL

• Alarmwhendefault.• Emptycartridge indicator.• Settingsfrom 1 week to 2 years.

MEMOLUB® Systems and accessories

SMART LUBRICATION SYSTEMS SMART LUBRICATION SYSTEMS

SPLITTER MEMO

Dedicated to lubricate 2 points with one Memolub®System.

Distribution Block*

Up to 8 outlets

* Only with Ditrsibution Blocks approved by Memolub® Int.

SMART LUBRICATION SYSTEMS

• Up to 8 lube points

• Long distance performance

• Patented setting system

• Unmatched ease of use

• Suitable to all industries

• High return on investment

For cost reduction

turn to Memolub®

Des

ign

by

ww

w.g

en

eri

s.b

e

01.

20

10

Systems Specifications Standard Mega GigaDimensions 115 x 101 147 x 101 228 x 101Cartridge capacity 120 cc 240 cc 480 cc

Lubricants Oils and greases uptoNLGI2/3grade.Battery pack (HPS/EX) 4,5VAlkalineMax. Pressure 25barElectronic Controls Quartz timer, microprocessorOn/Off function Immediate responseTemp. exposition -40°C to +50°CMin. constant (HPS/EX) Standard -10°C Mega -5°C Giga 0°CInstallation thread 1/4InchR

Remote installation or with distributor block 2 to 8 outletsLengthsoftubingwithmultipurposegreasegradeN.L.G.I.2,tubingØint.6mmetfittingsM8minimum:Viscosity Direct Remote WithSplitterMEMO Withprogressifdistr.block**1000cSt ok 8m 4m 6m3000cSt ok 6m 3m 5m5000cSt ok 4m 2m 4m9000cSt ok 2m 1m 2m15000cSt ok 1m NA 1mWithØ int.4 mm, divide all distances by 2. ** by manufacturer recommended Whenfittings<M8usedonlubepoints,useagrease0grade.

Electric characteristics HPS EPS4.5V EPS24V EPC PLCdPowerSupply Int. Ext. Ext. Int. Ext.Voltage 4.5 V DC 4.5 V DC 24 V DC 4.5 V DC 24 V DCAmperage NA 2A <0.5A NA <0.5AShortCircuitprotection ok ok ok ok okPolarityProtection NA ok ok NA okStrokeDuration 8sec 8sec 4sec 8sec 4secMin. Time between stroke 1 hour 1 hour 1 hour 1 hour 10 minutesMax.Wirelength NA 5m >10m >10m >10mWireSection NA 2x0.5mm 2 2 x 0.5 mm 2 2 x 0.5 mm 2 2 x 0.5 mm 2

Basic SettingsRings Strokes Daily Months Months Months(Color) Per Day Output To Empty To Empty To Empty in CC’s 120cc 240 cc 480 ccRBW 24 15.1 0.25 0.5 1RW 12 7.6 0.5 1 2RB 4 2.5 1.5 3 6R 2 1.3 3 6 12BW 1.5 1.0 4 8 16W 1 0.6 6 12 24(*)B 0.5 0.3 12 24(*) -

Note:B=Blackring/W=Whitering/R=Redring* Only with MEMOLUB®EPSmodel(ExternalPowerSupply)

MEMOLUB International SA43,rueBollinckxB-1070 BrusselsBELGIUMPhone: +32(0)25597722Fax: +32(0)25223311

Representedby

www.memolub.be

MEMOLUB® can also be usedwithcartridgesfilledwith oil for chain lubrication.