Smart Connect

1© MTU TC FN / actual state: 07/2009 Geno_basics_mech.ppt

Smart Connect


Series 1600 Service Concept

Present Concept

Engine S1600 ECU 8SAM Genset

Controller

Diasys

PCS 5

J1939

CANOpen

New Concept (Delivery from May 2011)

Engine S1600 ECU 8

Smart

ConnectGenset

Controller

Diasys

PCS 5

J1939

CANOpen


Smart Connect Overview

4 Digit display

for failure code

Dip switch for

parameter configuration

24V Power supplyData communication from ECU 8,

Interbus RS485

CAN 1(PCS-5 Bus)

CAN 2 (J1939,

CANOpen)

Diasys Plug-in

Dialog for MTU

Service personnel

USB interface for

Memory stick


Functionalities of Smart Connect Packages

Smart Connect Package

Step 1

• Standard J1939

• Dialog via Diasys

• Failure code display

• Dip switch for parameter change

Step 2

• CANOpen if needed

• USB Function

- Field Data Handling

- Update firmware (upload/download)

- Update software and data (upload/download)

- Upload engine data (failure memory, running hour, etc)


Advantage of Smart Connect

• Easier data set upload and download via USB memory stick (possible for customer, without MTU service personnel)

• Fast and save data exchange via USB memory stick (engine parameter, software update, firmware update)

• Connection to genset controller via Standard J1939

• Mini DISPLAY for displaying small data values (failure codes, status)


Data Flow for Series 1600 Maintenance Concept

Inte

rnet

System cable


Cost Reduction in case of Service Issues

Data handling is possible without Diasys or MTU service personnel

• Data exchange via USB memory stick

• Engine / ECU swop

upload to ECU via USB: specific system data, operating data, SW

• Diagnose (data)

Mini DISPLAY for displaying small data values (Failure code, Status)

Upload of

- failure code memory

- engine identification data (engine number, serial number, etc…)

- ECU identification (serial number, mtu number, design version, CCS, …)

- SW version identification (Application, Firmware, CCS, …)


Failure Code / Dip Switch

The Smart Connect can display all the failure codes of ECU

• Codes display in a ticker mode

• Operating mode can be displayed

(e.g. download active, download failure)

Change of parameter via DIP switch

• Parameter can be changed without using Diasys

• 4 different groups of parameter are able to change

(speed demand, Droop, Frequency, open function)


DIP Switches


Speed Demand

(External speed demand source via CAN-J1939)

Parameter

2.1060.350 to

2.1060.353


Droop


Frequency


Free Hardware DIP Switch


Functional Software, FSW


Engine Identification Label, EIL


Engine Identification Label


Location of Engine Identification Label

EIL


Fault Code

454 SS Power Reduction Active

615 AL EIL Protection

616 AL EIL Error – Check wiring between EIL and ECU

Refer to Documentation E532291_01E page 77


Drawing

• Drawing number: XZ57200100004_V1.8

• ECU-8 X2 Sensor Harness

- 6R XZ00E50000486

- 8V XZ00E50000496

-10V XZ00E50000497

-12V XZ00E50000478


CAN Bus Configuration

2.0500.008

2.0500.005

2.0500.001

Z.K.P

500CAN PU-Module Type/No.

0CAN Monitored Nodes

66CAN Interface Configuration

Parameter Value

Name

Smart Connect

Documents

Transcript of Smart Connect