Small and Medium Scale Industries (SMIs) in Asia: A Study...
Transcript of Small and Medium Scale Industries (SMIs) in Asia: A Study...
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C. Visvanathan
S. Kumar
Asian Regional Research Programme in Energy, Environment and Climate (ARRPEEC)
Asian Institute of Technology, Thailand
Small and Medium Scale Industries (SMIs) in Asia :
A Study of Selected Technologies and Policy Options
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Small and Medium Scale Industries
(SMIs) in Asia: Energy, Environment and Climate Interrelations
Coordination
• AIT – Asian Institute of Technology, Thailand.
National Research Institutes
• China : CESTT (Center for Environ. Sound Technology Transfer).
• India : PSG (PSG College of Technology).
• Philippines : ITDI (Industrial Technology Development Institute).
• Sri Lanka : ISB (Industrial Services Bureau).
• Vietnam : NEDCEN (Non-state Economic Development Centre).
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Presentation Overview
1. Project Objective.
2. Selected industrial sub-sectors.
3. Major research findings.
4. Achievements/impacts of the
project.
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Research Themes
1. Analysis of production processes, energy use and pollution in
selected industrial sectors.
2. Identify energy efficient and environmentally sound technologies
and processes (E3ST).
3. Review existing policies and develop scenarios for sustainable
promotion of E3ST.
4. Capacity mobilization and enhancement to introduce E3ST in
selected industrial sectors.
1. Project Objective
Promotion of activities to mitigate GHG emission and other pollution by SMIs
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2. Selected Industrial Sub-sectors
Countries Industrial Sub-Sectors
China Textile, Foundry, Tea
India Textile, Foundry, Tea, Brick
PhilippinesDesiccated Coconut, Foundry,
Brick, Ceramic
Sri LankaTea, Ceramic, Desiccated
Coconut, Brick and Tile
Vietnam Tea, Textile, Brick, Ceramic
• Five industrial sub-sectors were selected across five participating countries.
Rationale for selection:
• Energy intensive and/or highly polluting.
• Commonality across the countries.
• Economic importance in the countries.
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3. Major Research Findings
Theme 1: Analysis of Energy use and Pollution Load
• Impacts are individually small, but collectively high
• Low energy efficiency
• Policies are not specific to SMI
• Lack of information on technologies.
Theme 2: Identification of E3ST
• Lack of awareness and information on E3ST
• Lack of technical know-how/capacity to implement E3ST
• Access to loan is not easy
• Lack of links between E3ST developer and SMI
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3. Major Research Findings (..cont)
Theme 3: Review, Analysis & Recommendation of Energy and
Environmental Policies
• No specific energy and environmental policies for SMIs.
• Most of the environmental policies (regulations) are based on end of pipe
treatment.
• There is no market based strategy.
• Role of financial institutions in promoting E3ST
- Financial intermediations.
- Financial packages.
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3. Project Outputs
• Five Sector Reports (Tea, DC, Brick, Foundry, and Textile) illustrating
production processes, energy use, pollution and E3ST options :
Benchmarking/References to be published: Peer Review by Sector Experts.
• One cross country Policy Report on SMI with policy options to promote E3STs.
• Various Capacity Mobilization and Strengthening programs.
• Identification of E3STs: Technology Fact Sheets (39 nos.) prepared for
dissemination.
• Regular Newsletter (hardcopy & Website).
• Publications (Journal, Conference, and other articles).
• Road Map CD.
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3. Sector Report : Tea Sector
���� Highlights of the Report
• Basic production processes are same across the countries, but the degree of
modernization vary.
• Energy and environmental audits conducted show low energy efficiency
and use of outdated technologies (Vietnam has the lowest energy
efficiency).
• GHG emission results in two ways: combustion of fossil fuels, and
electricity use.
���� Impacts
• Serves as a reference giving detailed information on tea sector.
• Participating countries learned from each other, realized their key
differences (in energy use and pollution) to address them.
• E3ST suitable for tea sector were identified.
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Tea Sector
Automated material handling
systemsDirect Oil-fired
Heater for Withering
and Drying of Tea
Energy Efficient Motors
Withering
Green Leaf
Roll Breaking
Screening
Fermenting
Drying
Grading/
Packaging
Rolling Shredding
CTC Cuts
(Orthodox)Rolling
(CTC)
Made Tea
Tea manufacturing
process
Sector Report on Tea
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3. Sector Report : Desiccated Coconut Sector
���� Highlights of the Report
• Focuses on two countries : Philippines and Sri Lanka.
• Production process varies a great deal between the two countries:
- Philippines use continuous mechanized mills.
- Sri Lanka use mechanized, semi-mechanized and traditional.
• Audits show drying process consumes about 66% of the total energy used.
• CO2 is emitted mainly from combustion of fuels (fossil and biomass) to produce heat.
• Mills using biomass have lower efficiency.
• Another major source of pollution is the discharge of highly organic (BOD)
wastewater.
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Desiccated Coconut Sector
Dome Type Kiln for Coconut
Shell Carbonizing
DC production process
Gas tube
Burner
De-husking
Paring and Splitting
De-shelling / hatcheting
Washing and Inspection
stabilizing
SIZEREDUCTION
PASTEURIZING
BLANCHING
Drying
Screening and grading
Packaging
Desiccated Coconut
Fresh coconut
(Sri Lanka)(Philippines)
SIZEREDUCTION
Screening, Grading and
Packaging
Sector Report on Desiccated
Coconut
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Report on Policy
���� Highlights
•A cross country comparison of national policies
on economy, energy and environment: SMI-
Energy and Environment.
•Most policies across the countries are focused
on high energy consuming industries, and little
or no consideration is given in the SMI sectors.
•Policy options are presented for promotion of
E3STs in the five countries.
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3. Capacity Mobilization and Strengthening
• In total, 13 nos. of trainings were conducted, in which 276 participants took part
• The trainings covered the areas such as energy and environmental audits,
environmental management, boiler operation, effluent treatments etc.
���� Impacts • Personal are trained in energy and environmental auditing (all NRIs).
• Awareness on environmental management is developed at managerial level
(India, Sri Lanka).
• Operational level people were trained on energy efficiency and environmental
protection (Sri Lanka).
• Awareness developed for political leaders (Sri Lanka).
����ActivitiesA number of capacity strengthening programs were conducted; key actors
involved in SMIs took part. The activities include:
• Trainings by AIT and NRIs.
• Seminars in participating countries.
• Workshops at AIT and NRIs.
• Fellowships at AIT.
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Capacity Mobilization
SMI Review Workshop at
Coimbatore, India
Training course on
Effective Energy
Management,
Philippines.
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3. Capacity Mobilization and Strengthening (..contd)���� Fellowships
• 17 fellowships were provided (total of 26 man months) , and each fellow
studied different industrial sub-sectors and policy.
���� Impacts
• Developed common audit methodology and reporting mechanism of
technical data.
• Researchers enhanced their technical and analytical competence, and
reporting.
• Fellows from India were able to continue their work to initiate new projects.
Country No. of Fellows Man month
China 2 3
India 3 5
Philippines 4 6
Sri Lanka 6 9
Vietnam 2 3
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3. Capacity Mobilization and Strengthening (..cont)���� NetworkingA SMI network established links the research institutes, industrial
associations, government and NGOs across the five participating countries.
AIT(Overall projectcoordination andmanagement)
Sri Lanka(ISB)
India(PSG)
China(CESTT)
Viet Nam(NEDCEN)
Philippines(ITDI)
EMB / DENR
BSMB / DTI
DAP
EMB, DOE
Govt.
NGO
IE R
CPC
SMEC
Reg io nal
CESST
PCC
IA
TU-ERI
ITA,
UPASI
C II
CODISSIA
SI TRA,
SIMA
CPB/SPB
IATC
CEA
UOM
ECF
���� Impacts• Exchange of information on technology made possible.
• Facilitated Sri Lankan participants visit to Indian industries.
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3. SMI Newsletter
���� Objective: To disseminate information about the SMI project and other
relevant information on E3ST from other sources
���� Target groups : industrial associations, policy makers, financial
institutions, government departments, NGOs, academic institutions, R &
D organizations.
���� Total No of Issues: 13 (so far) plus a
���� Special Issue : Desiccated coconut
���� Website : http://www.serd.ait.ac.th/smi2/smi2.html
Exit Strategy: PSG (India) has now taken over the publishing task of SMI
Newsletter.
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3. Road Map CD
���� Objective :
To provide a comprehensive information about outputs of the SMI project
(Reports, Publications, TFSs, Success Stories, Web sites, etc.) in a most
convenient format for wider dissemination.
���� The CD contains:
• Information about the SMI project.
• Sector reports (Tea, DC, Brick, Foundry and Textile).
• Policy report.
• Technology Fact Sheets (E3ST).
• All publications (journal papers, articles).
• SMI Newsletters.
• Success Stories.
• Web links.
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4. Achievements/Impacts of the SMI Project
���� Establishment of specific energy consumption and pollution loads of selected
industrial sub sectors.
���� Data/Information on energy-environmental issues related to SMIs of the studied
sectors.
���� Options for improvement of SMIs’ energy-environmental status: E3STs, policy
options.
���� Increased awareness of related actors/beneficiaries about energy-environmental
issues in SMIs.
���� Capacity of NRIs and national partners strengthened : research and technical
capacity.
���� Capacity of SMIs strengthened : energy-environmental Audit / management skills.
���� Networking established: cooperation and information exchange among partners in
each country and among participating countries.
���� Developing a technology for environmentally friendly coconut shell carbonization
(Sri Lanka).
���� Developing a low cost treatment technique for coconut waste water (Sri Lanka).
����Acquisition of measuring and monitoring equipment (for emission and ambient air
quality).
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4. Achievements/Impacts of the SMI Project���� Improved recognition by State, Private sector and international development
agencies (ADB funded Cleaner Production and USAID funded ESCO
development projects) as a major player in energy and environmental matters.
���� Creation of wider business interests focused on the field on energy and
environment.
���� SL:Participating in national steering committees on CP and CDM.
���� SL: Entrusting the task of writing the chapter on “Environmentally Sound
Technology Transfer for Sustainable Development” for the national report for
Rio+10 world summit.
���� NRI (Sri Lanka) is selected as a partner organization under State of Arizona
(USA) Environmental Partnership Programme under USAEP.
���� Off-shoot project in Vietnam: improvement of withering trough in tea
processing.
���� Offshoot of this project in India: PSG (Indian NRIs) has started a masters and
PhD programme in energy engineering and its energy audit team has got
Government approval to carry out energy audit and certify the SMIs.
���� PSG (Indian NRI) has established contacts with Centre for Environmental
Education, which is collaborating with UNIDO in Tirupur and USAID project
on “Reduction of GHG Potential of Knitwear Industry at Tirupur” coordinated
by Ecosmart India.