Slp Control System Integration 1

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Presentation of Qualifications: Control System Integration

description

SNC Lavalin Control System Integration Capabilities

Transcript of Slp Control System Integration 1

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

Presentation of Qualifications:Control System

Integration

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

Process Automation

Team of over 45 resources based in North America and deployed through NA, Europe, and Asia

Solution driven: design, programming, implementation, testing, start-up and commissioning to provide a complete package

Covers entire spectrum of systems from shop floor to top floor

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

Process Automation

Life Cycle following GAMP 5 Methodology

Instrumentation and Hardware Specifications (control panels, etc…)

DCS, PLC, HMI and SCADA Programming

Custom Software Development

Data Historization, Management and Reporting

Others

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

Life Cycle following GAMP Methodology

Project and Quality Plan

Design Documentation (URS, FS, HDS, SDS,…)

Testing Documentation (modular, integrated, system testing)

Acceptance Documentation (FAT, SAT,…)

Traceability Matrixes

Code Review

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

Instrumentation and Hardware Specifications

Instrumentation Specification

P&ID Preparation

Network and System Architecture

Control Panels Design and Drawings

Field Network Specification and Configuration (DeviceNet, Profibus, etc..)

Installation Details Drawings

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

DCS, PLC, HMI and SCADA Programming expertise

Expertise with DeltaV DCS (including Batch and Historian)

Vast experience with Rockwell, Siemens, Omron PLC programming

Successful implementation of iFixsuite, Wonderware Intouch, Application Server and Factory Suite

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

Integration and Programming tools

Common Information Database

Framework, Control Modules and Faceplates

Automated Design Tools (code generator, automated dwgs, etc.)

Structured Programming

Structured Testing

Unit testing and Unit Code reviews

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

MES expertise

PI, Wonderware, iFix platforms

Business Intelligence connectivity toolkits

Batch S88.01 based solutions

Custom Software solutions

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

MES Implementation

Recipe and Batch Management

Product Tracking and Genealogy

Performance Reporting, KPI

Data Collection and Acquisition Systems

Electronic Batch Records and Electronic Signatures

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

Custom Software DevelopmentLIMS, MES, custom drivers

Modular Design (re-use of modules: e-signature, audit trail,etc…)

Use of Standards and Software Development Methodology (RUP)

Use of CASE Tools (Rational Rose, ER-Win, etc.)

Configuration Management tools (Visual Source Safe, Clear Case)

Code review, unit testing – QA

21 CFR Part 11 compliance

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

SERVICES

Others Discrete, Batch and Continuous Process Simulation

Machine Vision and Inspection (defects, sorting, etc.)

Robotic Cells (palletizers, in-line sampling, etc.)

Product Tracking (Bar codes, RF ID, etc.)

Pre-weight systems

Recipe management systems

RELEVANT PROJECTS

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

PROJECTS

GlaxoSmithKline BiologicalsQuebec City, Canada

Capacity increase (150%) of vaccine facility

Complete range of services including process and process automation design, programming, start-up, commissioning and validation

Modular based approach with standardized control modules and faceplates

S88 based batch and recipe management

Data historization and reporting using OSI PI and RT Report

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

PROJECTS

ADM/AlstefDorval, Canada

Baggage handling system DCV based

Conveyor system design and simulation

SCADA programming (redundant App Server)

Global Airport systems monitoring and control

Check-in counter PCS programming

Data collection and performance reporting

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

PROJECTS

Eli Lilly and Co.Indianapolis, IN, USA

Design and implementation of a fully automated microbiological assay systemDevelopment of custom instrument driversAssay tracking and genealogy, electronic batch reports, method (recipe) managementMulti-site application developed using MS .NET framework and one central data repository (Oracle 10)Data collection and performance reporting

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

PROJECTS

SandozBoucherville, Canada

Automation of a Manufacturing Production dedicated to the preparation, formulation, filling, and packaging of sterile solutions

Control panel detailed drawings

Interconnection drawings

Controllogix programming

SCADA and batch/recipe management configuration

Data historian and electronic batch reports

Start-up, commissioning and validation

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

PROJECTS

L’OrealKentucky, USA

Design, programming, start-up and site commissioning of a Production Skid for New Shampoo & Conditioner Products20-Tons manufacturing and storage skid

2 High-speed filling lines including product recovery

Fully integrated SCADA & recipe control interface

S88 Batch Management System (BMS) – Full and semi-automatic production

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

PROJECTS

GlaxoSmithKline Hamilton, MT, USA

Assistance – PDM implementation:1. Assessment of Application

Server redundancy2. Remediation3. Finalize Implementation and

support4. Validation support

ADVANTAGES OF

SNC-LAVALIN PHARMA

Process Architecture | Facility & Process Engineering | Design Visualization | Process Automation

Robotics | Validation & Compliance | Project Management | Construction Management | Procurement

WHY SLP?

Outstanding technical capability

Extensive biologics process expertise

Benefits of SNC-Lavalin: bench strength, Global Procurement group, global presence & knowledge

Solution-driven and collaborative partnering

Understanding regional design differences

Available and ready to mobilize!

Q & A