Sliding Series105-125mmSliding Series 105 - 125mm 105 - A GULF EXTRUSIONS 105 - D TESTING 105 - C...

Sliding Series105-125mm

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04-2013-V.01

Sliding Series 105 - 125mm

105 - A GULF EXTRUSIONS

105 - D TESTING

105 - C INTRODUCTION TO THE SYSTEM

105/125-E PROFILES

105 - F PROFILE LIST

105 - G ACCESSORIES

105/125-H ASSEMBLY DRAWINGS

105 - I 3D SECTIONS

105 - B QUALITY AND CERTIFICATIONS

03

11

10

13 - 47

49 - 63

65 - 68

69 - 103

105 - 109

04 - 09

33

Gulf Extrusions Co. LLC, the flagship company of the Al Ghurair Group of Companies, was founded in 1978, Dubai, UAE where it has over the years earned the reputation known as one of the most innovative and reliable companies in the Middle East.

Located close to its raw material supplier Dubai Aluminium Company Ltd (DUBAL), the world’s largest single smelter site, Gulf Extrusions has become one of the largest extrusion plants in the region.

Gulf Extrusions quality products can be seen in many of today’s progressive structures. The company was formed with the sole purpose to meet the increasing demands for aluminium extrusions in domestic, regional and international markets.

Gulf Extrusions six presses and highly skilled workforce are able to produce 65,000 metric tonnes per annum with a rated capacity of 24,000 tonnes for powder coated finish, 6,000 tonnes for anodized finish and can offer more than 10,000 profile designs. These extrusions cover numerous industries ranging from architectural to transportation, engineering to structural sections, components for household items, HVAC and customized products.

During the progressive stages of Gulf Extrusions, from its inception to expansion, the company not only has acquired a majority share in the local market, it has also made its presence felt globally throughout the GCC countries, Indian sub -continent, South East Asia, Australia, Africa, Europe and Canada.

Our commitment and utmost priority is to provide customers with the finest quality of aluminium extrusions.

Gulf Extrusions looks ahead to inevitable challenges and product advancements of the new era.

GULFEXTRUSIONS

GULF EXTRUSIONS 105-A

44

QUALITY STANDARD & CERTIFICATIONS105-B

Quality is an inseparable element of all activities carried out at Gulf Extrusions. Gulf Extrusions is dedicated to respond and deliver on time, high quality, tailor-made and cost effective products. The management and staff are committed to implement a comprehensive and integrated Quality Management System in accordance with the International Quality Standards of ISO 9001 and ISO 14001.

Anodizing Finish:

• BS EN 12373-1 2001 Clause 7 (BS:6161 Part 6)• BS:3987 Clause 2, 3, 5, 6• Appendix- A, B, C, D, E, F, G, H, J, K, L Minimum Film Thickness- 16 Microns

Powder Coated Finish:

• BS:6496 Clause: 10.4, 10.5, 10.6, 10.7 & 10.8• ISO 2360 / 2813 / 2409 / 2931• Minimum Film Thickness – 60 Microns

Extrusions Dimensions Tolerances:

• BS EN 755 - 9:2008 • BS EN 12020 - 2:2008• DIN 1748, DIN 17615• ASTM B221

INTERNATIONAL STANDARD COMPLIANCE

PRODUCT QUALITY CERTIFICATES

Qualicoat (European Powder Coaters Association):• A quality label for coating on metal for Architectural Applications• A product license under the control of EWAA (European Wrought Aluminium Association) in Zurich Switzerland

Qualanod (European Anodizers Association):• A quality label organization to guarantee high quality Aluminium Anodizing.• A product license under the control of EWAA (European Wrought Aluminum Association) in Zurich Switzerland

• SASO

• ESMA

Management:• ISO 9001 (Quality Management System)

• ISO/TS 16949:2009 (Management System)

Environment:• ISO 14001 (Environment Management System)

Membership in International Organization:• AAC member (Aluminium Anodizers Council - USA)• AEC member (Aluminum Extruders Council - USA)• DIN EN 15088

55

QUALITY STANDARD & CERTIFICATIONS

ALLOY 6005A

Element Minimum Maximum

Si 0.50 0.90

Fe - 0.35

Cu - 0.30

Mn - 0.50

Mg 0.40 0.70

Cr - 0.30

Zn - 0.20

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6063


Si 0.20 0.60

Fe - 0.35

Cu - 0.10

Mn - 0.10

Mg 0.45 0.90

Cr - 0.10

Zn - 0.10

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6061


Si 0.40 0.80

Fe - 0.70

Cu 0.15 0.40

Mn - 0.15

Mg 0.8 1.20

Cr 0.04 0.35

Zn - 0.25

Ti - 0.15

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6060


Si 0.30 0.60

Fe 0.10 0.30

Cu - 0.10

Mn - 0.10

Mg 0.35 0.60

Cr - 0.05

Zn - 0.15

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

ALLOY 6082


Si 0.70 1.30

Fe - 0.50

Cu - 0.10

Mn 0.40 1.00

Mg 0.60 1.20

Cr 0.04 0.15

Zn - 0.20

Ti - 0.10

Other Each - 0.05

Other Total - 0.15

Aluminium Remainder

CHEMICAL COMPOSTIONS

105-B

66

ANODIZING

A wide range of anodizing treatment options are possible for the aluminium profile sections of this system. The color choices from Gulf Extrusions range from Natural, Gold, and Bronze to Spectro colors (Red, Blue, Green, and Gray).

This surface treatment process involves first pre-treatment with scotch brite brushing for the unfinished profiles, and then subsequently fully immersing the aluminium profiles in an acidic electrolyte solution through which electric current is passed creating an anodic film on the profiles ranging from 5-30MICs.

The process is guaranteed and certified for use by QUALANOD - A quality label Organization to guarantee high quality aluminium anodizing and the company’s ISO 9001 certification.


77

Authorization to use the quality sign

QUALITY STANDARD & CERTIFICATIONS 105-B

88

POWDER COATING

• Horizontal & Vertical Powder coating lines with an Annual Capacity of 24 000 MT Powder Coating BS: 6496 Clause: 10.4, 10.5, 10.6, 10.7, & 10.8 ISO 2360/2813/2409/2931 Minimum Film Thickness - 60 Microns

A wide choice of colors for powder coating can be used for the aluminium profile sections.

From Gulf Extrusions the following powder types are available

• Polyester Façade (PE-F)• Super Durable Façade (SDF) & Hyper Durable Façade (HDF) (Where SDF & HDF are equivalent to Poly-Vinyldine DiFluoride (PVDF) in terms of corrosion performance)• Anti Bacterial (recommended to be used in Hospitals)• Anti Static (recommended for laboratories, electronics assembly buildings) and Heat Resistant in nature.

This surface treatment process involves the following pre-treatment

1. Degreasing2. Washing3. Etching4. Washing5. Chromatising6. Double washing in dematerialized water

Once completed, powder is applied using an electrostatic spraying process with charged powder particles, followed by curing in an oven under a controlled temperature of 180-200C for paint polymerization where the paint layer is at least 60mic.

This whole process is certified for use from QUALICOAT - A quality label for coating on metal for Architectural Applications.

GUARANTEE PERIOD:10 years for PE-F Quality25 years for PE-SDF


99

Authorization to use the quality sign

QUALITY STANDARD & CERTIFICATIONS 105-B

1010

INTRODUCTION TO THE SYSTEM

105 mm GulfEx Series is a design concept to combine esthetics and performance. Full solution package is supported to fulfill the requirements to cover the needed applications. According to the American National Standard It is designed for heavy duty use. The results have been impressive.All profiles are available in all colors in order to meet today’s modern architectural requirements. For better performance of the system, alignment cleats for the frame and shutter are used.Specially designed EPDM Gaskets are made available with the system to enhance the performance and create easy assembly. Other accessories such as rollers and handles come as part of the system.

Sections: The sections in Gulf Extrusions line are produced by extruding aluminum on a wide range of presses starting with 800 tons to 4400 tons press. They are made of aluminum alloy 6060, 6063, 6082 and 6005 according to British Standard Specification for extrusion Dimension Tolerances BS EN 755-9:2008 and BS EN 12020-2:2008.

Frame: Tubular with a width of 105mm, a wide range of frames are available to suit most of the required applications in the building codes. A 125mm frame is available to widen the use of the system. Fly screen rail is embedded in the frames. It is made for internal and external fly screen depending on the project requirements.

Sash: Tubular straight, elegant and stylish. A wide range is available to cover all the needed applications and glass thickness.

Assembly:Assembly of the frames is done by 45º cut whereas the sashes are custom 90º cut.

INTRODUCTION TO THE SYSTEM105-C

1111

TESTING (SLIDING WINDOW 105-125) 105-D

1313

PROFILES

PROFILES 105/125-E

PROFILES

14

All dimensions in mmVisible area_ _ _ _ _

105-E

Fly Screen InsideFrame Profiles - 105mm

PROFILES

15

All dimensions in mm _ _ _ _ _Visible area

105-E

Fly Screen OutsideFrame Profiles - 105mm

PROFILES

16


105-E

Fly Screen In & OutsideFrame Profiles - 105mm

PROFILES

17


105-E


PROFILES

18


105-E


1919



PROFILES

19

125-E

2020



PROFILES125-E

2121



PROFILES

21

125-E

PROFILES

22


105-E

Used With Umbrellas Frame ProfileSash / Interlock Profiles - 105mm / 125mm

PROFILES

23


105-E

Used With Umbrellas Frame ProfileSash Profiles - 105mm / 125mm

PROFILES

24


105-E


PROFILES

25


105-E

Complementary Profiles - 105mm / 125mm

PROFILES

26


105-E


PROFILES

27


105-E


PROFILES

28


105-E


PROFILES

29


105-E

Adaptor Profiles - 105mm

PROFILES

30


105-E


PROFILES

31


105-E


3232



PROFILES125-E

PROFILES

33


105-E

Glazing Beads Profiles

PROFILES

34


105-E


PROFILES

35


105-E


PROFILES

36


105-E

Frame Profiles - 105mmFly Screen Inside

PROFILES

37


105-E

Frame Profiles - 105mmFly Screen Outside

PROFILES

38


105-E


PROFILES

39


105-E


PROFILES

40


105-E


PROFILES

41


105-E


PROFILES

42


105-E


PROFILES

43


105-E


PROFILES

44


105-E


PROFILES

45


105-E


PROFILES

46


105-E

Sash / Interlock Profiles - 105mmUsed With Umbrellas Frame Profile

PROFILES

47


105-E

Fly screen / Angle

4949

PROFILE LIST

PROFILE LIST

PROFILE LIST 105-F

50

ProfileReference

Profile Section Page WeightKG/M

IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST105-F

13009

13010

13444

13445

14517

14516

14352

14

14

15

15

26

26

16

1.676

2.203

1.611

2.138

2.188

2.671

2.295

91.687

106.83

80.919

96.653

19.508

21.119

98.22

14.936

17.293

16.30

18.294

119.718

129.791

19.436

16.266

19.321

13.133

16.20

3.892

4.399

16.462

2.957

3.575

3.322

3.874

21.189

23.298

4.203

51

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 105-F

17006

15113

15112

16205

14518

14508

13905

16

18

18

27

27

17

17

2.360

1.817

1.429

2.159

2.489

2.058

1.963

20.225

9.334

6.536

16.914

12.451

93.15

83.061

118.882

83.111

72.236

117.265

113.075

10.178

9.616

4.251

4.393

2.711

3.695

5.422

17.527

14.891

21.041

15.636

13.519

20.991

21.415

4.795

4.421

52

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST105-F

13023

13024

13442

13443

14351

16332

09493

19

19

20

20

21

21

41

1.951

2.628

1.859

2.536

2.710

2.475

1.598

148.68

175.16

127.74

155.67

157.70

13.331

9.479

17.939

21.250

19.088

21.764

23.258

154.492

86.304

22.333

26.772

17.325

21.925

22.194

6.112

2.419

3.435

4.283

3.787

4.516

4.929

24.453

15.778

53

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 105-F

09495

11892

11893

21055

21056

21057

21058

41

34

34

35

35

36

36

1.775

1.083

1.269

1.349

1.575

1.371

1.626

10.095

5.533

5.854

6.700

7.116

6.994

7.494

92.692

59.024

65.603

73.174

81.143

72.972

81.229

2.327

1.590

1.650

1.979

2.049

2.116

2.207

16.583

10.500

11.974

13081

14.875

12.622

14.012

54

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST105-F

21776

21777

10957

10958

10857

10858

09908

37

37

38

38

39

39

40

1.032

1.215

1.589

1.880

1.572

1.824

1.281

5.400

5.7100

7.681

8.259

7.441

7.923

6.077

55.770

61.985

85.001

94.294

85.653

94.533

67.918

1.566

1.616

2.340

2.445

2.211

2.294

1.784

9.873

11.269

14.597

16.162

15.370

17.379

12.171

55

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 105-F

09909

21059

21060

11078

11079

11076

11077

40

42

42

44

44

43

43

1.495

1.622

1.862

1.870

2.122

1.821

2.073

6.376

22.480

23.850

25.257

26.775

25.216

26.705

74.949

93.647

101.643

107.914

116.359

108.621

119.019

1.832

3.953

4.079

4.459

4.604

4.443

4.581

13.675

14.486

15.922

16.558

18.073

17.170

19.441

56

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST105-F

21061

21062

13405

10485

11279

13025

13013

1.578

1.819

1.558

0.852

0.891

0.934

1.328

22.439

23.778

10.119

5.424

5.733

5.333

8.248

93.491

103.301

73.964

10.386

11.827

8.382

37.015

3.936

4.056

6.445

3.455

3.652

3.397

5.250

14.795

16.934

11.757

3.067

3.484

2.619

7.248

45

45

23

24

23

24

23

57

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 105-F

13011

14655

14657

21227

13955

14519

14520

0.979

1.047

1.408

0.932

1.021

1.272

1.097

7.392

7.654

8.585

5.768

12.189

9.718

10.968

11.109

13.612

43.383

13.068

6.044

16.260

6.630

4.224

4.374

5.468

3.673

3.454

5.552

3.457

3.350

4.388

8.068

3.574

3.849

4.575

3.994

24

22

22

22

23

28

28

58

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST105-F

14434

14433

12537

09910

14464

14466

12740

1.063

0.825

0.737

0.660

0.500

0.650

0.913

17.825

8.922

4.006

4.791

2.792

9.651

12.561

5.331

4.610

7.848

3.102

5.024

3.364

6.558

4.807

3.470

2.670

2.003

1.861

2.793

4.165

3.728

3.023

3.063

2.216

2.042

2.336

3.801

46

46

46

46

46

46

22

59

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 105-F

13012

14656

14465

14435

12538

13843

10493

1.019

1.088

0.633

1.021

0.900

2.098

1.057

9.138

9.426

4.545

7.232

6.238

76.365

51.459

12.572

15.179

6.203

10.629

9.364

13.965

1.608

4.112

4.202

2.212

3.406

2.944

13.808

7.525

3.722

4.791

2.250

3.772

3.323

3.617

0.648

24

22

46

46

46

29

32

60

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST105-F

10993

10487

10994

11395

21112

22075

24186

1.181

0.937

1.044

0.876

1.010

0.921

1.042

68.644

28.432

39.903

23.788

1.955

1.567

2.086

2.528

1.599

2.437

1.839

32.537

34.199

33.340

10.809

4.859

7.343

4.789

0.780

0.639

0.825

0.963

0.649

0.936

0.712

5.730

8.532

5.801

32

29

30

30

30

29

31

61

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 105-F

21762

21662

10969

21111

10492

10486

10491

0.935

0.843

0.332

0.413

0.468

0.282

0.181

1.804

1.518

0.587

1.232

5.398

1.070

0.389

38.359

25.410

0.631

0.721

0.370

0.575

0.125

0.706

0.622

0.546

0.703

2.342

0.730

0.362

9.247

4.300

0.384

0.580

0.359

0.557

0.116

31

31

25

25

25

25

25

62

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST105-F

21110

10657

13441

12745

14521

13711

12724

0.521

0.515

0.455

0.457

0.695

0.455

0.447

2.736

11.213

0.418

0.503

0.689

3.113

3.387

2.807

0.083

3.102

3.191

5.992

0.418

0.685

0.942

2.638

0.625

0.679

0.969

1.352

1.487

0.975

0.180

1.361

1.414

2.306

0.625

0.797

28

25

47

47

47

47

47

63

ProfileReference


IXcm4

IYcm4

WXcm3

WYcm3

PROFILE LIST 105-F

11321

10377

10464

11729

11730

11547

10371

0.251

0.282

0.271

0.242

0.286

0.340

0.298

0.241

0.742

0.812

0.631

0.795

0.9412

0.746

0.696

0.385

0.254

0.233

0.697

1.480

0.840

0.170

0.488

0.597

0.435

0.481

0.522

0.471

0.497

0.326

0.186

0.166

0.453

0.614

0.495

33

33

33

33

33

33

33

6565

ACCESSORIES

105-GACCESSORIES

66

Gasket / Accessories Reference

Section Description Unit

ACCESSORIES105-G

GE-G-002

GE-G-010

GE-G-011

GE-G-008

Linear Meter

Linear Meter

Linear Meter

Linear Meter

Linear Meter

Linear Meter

Linear Meter

FRONT GLAZING GASKETUSED WITH THE FRAME

& SASH PROFILE

GLAZING BEADGASKET

GLAZING BEADGASKET

FRONT GLAZING GASKETUSED WITH

SASH PROFILE

10MM FIN TYPE BRUSHFLY SCREEN PROFILE

BRUSH6.0MM HIGH

(6.5 - 6.8 WIDE)

8.0MM NORMAL BRUSHAND DUST PROOF

PROFIILE 10657

BRUSH8.0MM HIGH

(6.5 - 6.8 WIDE)

BRUSH3.0MM HIGH

(6.5 - 6.8 WIDE)

3.0MM NORMAL BRUSH FOR SASH AND FOR INTERLOCK PROFILE

67



ACCESSORIES 105-G

SCR-60

SCR-45

SCR-19

SCR-20

Piece

Piece

Piece

Piece

Piece

Piece

Piece

B 4.8 X 60 - DIN 7981 - A2FOR TOP FIXED FRAME

B 4.2 X 45 - DIN 7981 - A2FOR SASH CORNER

ASSEMBLY

B 4.2 X 19 - DIN 7982 - A2FOR LABYRINTH FASTENING

M 5 X 20 - DIN 965 - A2FOR ROLLER FASTENING

PLASTIC END CAP TO COVER MILLED PART AT

THE BOTTOM OF THE INTERLOCK PROFILE 13012

END CAP BEC-13012(BOTTOM END CAP)

PLASTIC END CAP TO COVER MILLED PART AT

THE TOP OF THE INTERLOCK PROFILE 13012

END CAP TEC-13012(TOP END CAP)

DRAINAGE VALVESUC-120

6868

ACCESSORIES105-G

68

SUP-120

FLUSH HANDLE

HOS-503

NED-105

Piece

Piece

Piece

Piece

DEFLECTOR

SUITABLE FLUSH TYPE HANDLE WITH LOCKING

ARRANGEMENT(COUNTERPLATE + NIB)

3MM THICK HOLDING STRIP FOR FASTENING

ROLLER ON SASH PROFILE USING 2 M5X20 SCREWS

NEEDLE BEARING ROLLERHOUSED IN AN ALUMINIUMCHANNEL TO BE USED AT

THE BOTTOM OF THE SASH PROFILE



6969

ASSEMBLY DRAWINGS

ASSEMBLY DRAWINGS 105-H

70

ASSEMBLY DRAWINGS105-H

All dimensions in cross sections are shown in mmProfile are not necessarily shown to scale

71


Detail - ABottom Window Section

72


Top Window SectionDetail - A1

73


Left Window SectionDetail - A2

74


Interlock SectionDetail - A3

75


Right Window SectionDetail - A4

76


Bottom Window SectionDetail - B

77


Fixed SectionDetail - B1

78


Top Fixed SectionDetail - B2

79


Left Fixed SectionDetail - B3

80



81



82


4 Vents Mid SectionDetail - B6

8383

Bottom Door SectionDetail - D


8484

Top Door SectionDetail - D1


8585

Left Door SectionDetail - D2


8686

Interlock SectionDetail - D3


8787

Right Door SectionDetail - D4


88


Bottom Door / Window SectionDetail - R

89


Top Door / Window SectionDetail - R1

90


Left Door / Window SectionDetail - R2

91


Interlock SectionDetail - R3

92


Right Door / Window SectionDetail - R4

93


Bottom SectionDetail - C

94


Top SectionDetail - C1

95


Left SectionDetail - C2

96


Interlock SectionDetail - C3

97


Left SectionDetail - C4

98


99


100


101101


102


103


105105

3D SECTIONS 105-I

3D SECTIONS

106

3D SECTIONS105-I

Frame and Sash

TO BE USED AT 45O JOINTS FOR THE FRAME PROFILE

UPPER FRAME

01009


01009


01009


01009

SCREWB4.2X19-DIN7982-A2








13010LOWER FRAME

DEFLECTOR

DEFLECTOR

DEFLECTOR

13009SIDE FRAME

13009SIDE FRAME

PLUGSSUITABLE DRAIN

PLUGSSUITABLE DRAIN

10657FOR DUST PROOF

13009

107

3D SECTIONS 105-I

Sash Section

COUNTER SUNKFIXING SCREW

INSULATEDGLASS UNIT

UPPER SASH11279

SCREW PLUG

SCREW PLUG

SCREW PLUG

SCREW PLUG




INTERLOCK PROFILE11279

LOWER SASH13013

LATERAL SASH13011

SUITABLE FLUSHTYPE HANDLE

END CAP FOR TRACKGUIDING ANDAESTHETIC PURPOSE

NEEDLE ROLLER HOUSED TOBE USED AT THE BOTTOM OFTHE SASH PROFILE

END CAP FOR TRACKGUIDING AND AESTHETIC PURPOSE

END CAP FOR TRACKGUIDING AND AESTHETIC PURPOSE

END CAP FOR TRACKGUIDING ANDAESTHETIC PURPOSE

108

3D SECTIONS105-I

Sliding Frame

SASH PROFILE13011

SASH PROFILE13011

GASKETGE-G-010

GASKETGE-G-010

INSULATEDGLASS UNIT

GASKETGE-G-010

BRUSH6MM

BRUSH6MM

BRUSH3MM

BRUSH3MM

BRUSH3MM

FLY SCREEN12745

FLY SCREEN12745

BOTTOM FRAME13024

SIDE FRAME13023

INTEGRATEDARCHITRAVE

INTEGRATEDARCHITRAVE

INTERLOCK PROFILE13012

109

3D SECTIONS 105-I

Sliding Door 125mm

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Sliding Series105-125mmSliding Series 105 - 125mm 105 - A GULF EXTRUSIONS 105 - D TESTING 105 - C...

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