Sliding Headstock Type CNC Automatic Lathe · 2020. 11. 17. · A best-selling machine with a...

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Sliding Headstock Type CNC Automatic Lathe L32

Transcript of Sliding Headstock Type CNC Automatic Lathe · 2020. 11. 17. · A best-selling machine with a...

  • Sliding Headstock Type CNC Automatic Lathe

    L32

  • A best-selling machine with a legacy at Cincom, the L32, has seen the launch of 4 new models with a modular design. Ranging from a 7-axis machine with excellent cost performance to a high-end machine equipped with B axis and back tool post Y axis, you can select the machine according to the functions you require.A wide range of modular tooling ensures that the new L32 is both versatile and flexible to meet your production demands into the future.

    Cincom’s Time-tested L Series Adopts Modular Design

    LFV function is now available on all axes

    2 L32 Citizen

  • L32 Citizen 3

    L32 VIII

  • IX, XIIB

    X2X2 Z2Z2

    X1X1

    Y1Y1

    Z1Z1

    Y2Y2X, XIIX, XII

    4 L32 Citizen

    Basic Construction

    L32 XII

    Rotary tools on the gang tool post6,000 min-1 (Max.)4,500 min-1 (rating)Motor : 1.0 kW

    Front spindle8,000 min-1C axis 0.001 (DEGREE SYMBOL) as standardMotor : 3.7/ 7.5kWMax. machining length : 320 mm/ 1chucking (GB)

    Rotary tools on the opposite tool post *optional6,000 min-1 (Max.)3,000 min-1 (rating)Motor : 1.0 kW

    Sub spindle8,000 min-1C a x i s 0 . 0 01 ( D E G R E E SYMBOL) as standardMotor : 2.2/ 3.7 kW

    Rear tool post rotary tools Optional for Type VIII/IX6,000 min-1 (Max.)3,000 min-1 (rating)Motor : 1.0 kW

    Type VIII IX X XII

    B axis(rotary tools on the gang tool post)

    N/A Std. N/A Std.

    Y2 axis(rear tool post Y axis)

    N/A N/A Std. Std.

    Rotary tools on the opposite tool post OP OP OP OP

    Rotary tools on the rear tool post OP OP Std. Std.

  • L32 Citizen 5

    Function modules that can be combined without restrictions

    The LFV function available as an option for effective machining of difficult-to-cut material (optional)

    LFV (low-frequency vibration cutting) is a technology for performing machining whilst oscillating the X and Z servo axes in the cutting direction in synchronisation with the rotation of the spindle. It reduces all problems caused by swarf entangling with the component or tool, and is effective for small-diameter deep hole machining and the machining of difficult to chip materials.

    With a modular design, the L32 has a lineup of four Types – VIII, IX, X and XII – which can be combined with selected variations: rotary tools on a gang tool post, an opposite tool post, or a back tool post.

    The guide bush can be fitted and removed in a quick and simple operation. When machining long thin workpieces, the machine is used as a guide bush type. When producing less than two and half times diameter components, it can be used in guide bushless mode. The benefits are shorter bar remnants and ability to use bar stock with variable diameter tolerance.

    There is an option to increase to 38 mm diameter spindle capacity. The maximum machining length per chucking is the same as the standard specifications at 320 mm.

    A workpiece conveyor is equipped as standard to facilitate the efficient unloading of high volume parts production.

    Ability to switch between guide bush and guide bushless operation

    Optional 38 mm diameter bar capacity

    Workpiece conveyor equipped as standard

    Item

    Operation

    Specification

    Application

    Waveform

    LFV mode 1 LFV mode 2

    Number of spindle revolutions per vibration, E

    Number of spindle revolutions during retraction, R

    00 2.02.01.01.0 3.03.0 5.05.04.04.0 6.06.0180

    Axis feed distance

    360360

    Spindle phase (degrees)Spindle phase (degrees)

    Amplitude = vibration ratio Q × feedrate FAmplitude = vibration ratio Q × feedrate FAmplitude = vibration ratio Q × feedrate F

    Path during first revolution of spindlePath during first revolution of spindle

    Path during second revolution of spindlePath during second revolution of spindle

    “Air cutting”zone“Air cutting”zone

    “Air cutting”zone“Air cutting”zone

    Axis feed distance

    Spindle phase (degrees)Spindle phase (degrees)

    Multiple vibrations per spindle revolution

    The axes execute multiple vibrations during one spindle revolution, reliably breaking chips up into small pieces.

    Ideal for outer/inner diameter machining and groove machining

    Multiple spindle revolutions per vibration

    Machining is carried out while rotating the spindle multiple revolutions per vibration

    Ideal for micro-drilling, where peripheral speed is required

    Number of vibrations per revolution (number of waves), D

    Vibration mode

    Comparison of chips

    Swarf generated by customary cutting

    Material: SUS304 Weight: 14.3 g (same scale)

    Chips generated by cutting using LFV

    U32B (Rotary tool on the gang tool post B axis)

    Guide bush type

    U121B (Rotary tool on the opposite tool post)

    Guide bushless type

    U12B (Rear tool post incorporating Y axis)

    *LFV is a registered trademark of Citizen Watch Co., Ltd.

    We allow selection of functions according to the machining needs, and help customers optimise their manufacturing by combining these functions to achieve their ideal machine configuration.

    Model Front side LFV Back side LFV LFV mode 1 LFV mode 2 LFV mode 3

    VIIX1, Z1 X3, Z3IX

    XXII

  • 1750

    11951325

    1050

    625757

    725

    1382

    821

    2382758

    6 L32 Citizen

    Intuitive screen display is readable at a glance

    External view

    The next process starts before the current one ends

    Equipped with high-speed NCThe machine is equipped with the latest NC model to drastically reduce the start-up and screen switching time compared to conventional machines with advanced functions.

    Display of code listThe function displays the list of G and M codes including explanations to aid programming.

    On-machine program check functionUsing manual handle feed, operations can be run in the forward or reverse directions, and you can temporarily stop program operation, edit the program, and then restart operation.

    Eco screenThe current power consumption is shown on the screen, along with the cumulative power consumption, and the power regeneration (generation) status.

    Display of easily understood illustrationsIllustrations appropriate for each item are displayed. You can see what they mean at a glance (the screen shown above displays the machining data).

    Eco screen (example graph display)The machine’s power consumption can also be shown in the form of an easy-to-understand graph.

    Multiple tool post overlapping functionIndependent opposite and gang tool posts are provided. In front machining, idle time has been completely eliminated by using a unique control method. The next tool post to be used starts preparation for machining without waiting for the other one to complete its retraction operation.

    Direct spindle indexing functionThis substantially reduces spindle indexing time. When indexing the spindle, this function allows the spindle to be decelerated and stopped at the required index position by specifying this position with a C-axis command while the spindle is rotating. This eliminates the idle time up until rotation stops, and improves working efficiency.

    1. Retraction operation

    2. Tool post motion starts in tandem with the retraction operation

    Conven-tional machine

    L20

    Direct indexing

    Rotating Indexing

    Rotating Indexing

    Stop rotation

    Zero point return

  • L32 Citizen 7

    Tooling area

    Type GBL

    (+)Z1(-)(SSL-1.0)

    Type GB

    GB(+)Z1(-)

    (SSL+429.5)

    GBL

    (SSL+325.5)

    (SSL+378.0)(-)Z2(+)

    X1

    stro

    ke

    T24

    T22

    T23

    T21

    Bac

    k sp

    indl

    e re

    trac

    t po

    sitio

    n w

    hen

    sele

    ctin

    g ba

    ck t

    ool p

    ost

    rota

    ry t

    ools

    .

    (SSL+348.5)

    U151BT31

    T32

    T33

    T34

    T35

    Workpiece lengthof outside

    T31

    T33

    T32

    (SSL+151.0)U150B

    U30J

    T34

    T35

    Max. Workpiece length

    U120B

    U40B

    U121BT23

    T22

    T21

    SS

    L(+

    1002

    .0)

    Workpiece lengthof inside

    (U52B)(-)A3(+)(SSL-1.0)

    (-)X

    2(+

    )S

    SL(

    -2.0

    )

    (SSL-1.0)

    U940B

    1

    2

    0.5

    4

    80

    0.5

    0.5

    41

    3

    108

    13

    8630

    3030

    124

    384

    432.5

    429

    325

    45103.5

    80

    182

    55103.5

    5050

    3

    140

    541

    10

    585

    150

    130

    41

    5050

    4339

    263

    1510

    Ă64

    Ă32

    45377

    143.5

    247

    R190

    257

    10

    113

    4343

    90

    3

    13

    13

    506

    500

    100

    2763.5

    Ă86

    150

    145

    8617

    6

    U950B225

    2

    Ă50

    Ă74

    10

    5555

    Type GBL

    Type GB

    (SSL-1.0)

    (+)Z1(-)

    GBL (SSL+348.5)

    GB(+)Z1(-)(SSL+325.5)

    (SSL+429.5)

    (-)Z2(+)

    X1

    stro

    ke

    B Axis toolingturning radius

    U120B

    (SSL-1.0)

    T22

    T23

    T21

    U940B

    T24

    T22

    T21

    T23

    SS

    L(+

    1002

    .0)

    U121B

    U12BT31/ T35

    T33/ T37

    T32/ T36

    Workpiece lengthof outside

    Workpiece lengthof inside

    (-)A3(+)(U52B)

    (SSL+151.0)

    T34

    U31J

    T39

    T38

    T32T36

    T35

    (-)X

    2(+

    )

    T31

    T38

    T39

    (+)Y2(-)

    SS

    L(-2

    .0) SSL(+2.0)

    T34

    SSL(-152.0)

    T33T37

    (SSL-1.0)

    (SSL+378.0)

    2

    0.5

    0.5325

    4

    0.5

    41

    124

    3

    13

    3030

    3086

    100

    10

    384

    4343

    90

    113

    10

    203.5

    27

    6563.5

    145

    Ă50

    1503 3

    45103.5

    182

    10

    5

    140

    70

    80

    317

    5

    5050

    1

    1

    3

    1

    1

    3

    75

    73

    81

    35

    3 155

    75503

    5

    1015

    R190

    Ă32

    Ă86

    Ă64

    275

    3 1

    506

    500

    377

    307

    8617

    6

    80

    432.5

    429

    108

    1.5

    2

    1

    Ă74

    U950B210

    Max. Workpiece length

    55 55

    VIII IX

    XXII

  • *1 Type VIII, Type IX back tool post rotary tool is optional *2 Front rotry tool drive unit is optional

    Item L32

    VIII IX X XII

    L32 - 1M8 L32 - 1M9 L32 - 1M10 L32 - 1M12

    Max. machining diameter (D) 32 mm Dia. (38 mm Dia. Option)

    Max. machining length (L) GB: 320 mm/ 1chucking, GBL: 2.5D

    Max. front drilling diameter 12 mm Dia.

    Max. front tapping diameter M12

    Spindle through-hole diameter 39 mm Dia.

    Main spindle speed Max. 8,000 min-1

    Max. chuck diameter of the back spindle 32 mm Dia.Max. protrusion length of the back spindle workpiece 80 mm 65 mm

    Max. protrusion length 150 mm 140 mm

    Max. drilling diameter for the back spindle 10 mm Dia.

    Max. tapping diameter for the back spindle M10

    Back spindle speed Max. 8,000 min-1

    Gang rotary tool

    Max. drilling diameter 10 mm Dia.

    Max. tapping diameter M8

    Spindle speed Max. 6,000 min-1 Rating: 4,500min-1

    Back tool post rotary tool *1

    Max. drilling diameter 8 mm Dia.

    Max. tapping diameter M6

    Spindle speed Max. 6,000 min-1 Rating: 3,000 min-1

    Front rotary tool *2

    Max. drilling diameter 8 mm Dia.

    Max. tapping diameter M6

    Spindle speed Max. 6,000 min-1 (Rating: 3,000 min-1)

    Number of tools to be mounted max 19 - 30 26 - 36 24 - 44 30 - 40

    Gang turning tool 6 6 6 6

    Gang rotary tool 4 - 6 7 - 11 5 - 13 7 - 11

    Front drilling tool 4 - 9 4 - 14 4 - 16 4 - 9

    Back drilling tool 5 - 11 9 - 15 9 - 20 13 - 19

    Tool size

    Gang turning tool 16 mm SQ×130 mm

    Sleeve 25.4 mm Dia.

    Chuck and bushing

    Main spindle collet chuck FC081-M (FC251-M: 38 mm Dia. spec.)

    Back spindle collet chuck FC081-M (FC251-M: 38 mm Dia. spec.)

    Rotary tool collet chuck ER11, ER16

    Chuck for drill sleeves ER11, ER16

    Guide bushing FG531-M (FG581-M: 38 mm Dia. spec.)

    Rapid feed rate

    All axes (except Y2) 32 m/ min

    Y2 axis --- 24 m/ min

    Motors

    Spindle drive 3.7/ 7.5 kW

    Gang tool post rotary tool drive 1.0 kW

    Back spindle drive 2.2/ 3.7 kW

    Back tool post rotary tool drive *1 1.0 kW

    Front rotary tool drive *2 1.0 kW

    Coolant oil 0.4 kW

    Lubricating oil 0.003 kW

    Centre height 1,050 mm

    Rated power consumption 13.2 KVA

    Full-load current 36 A

    Main breaker capacity 60 AAir pressure and air flow rate for pneumatic devices 0.5 MPa 64.2 NL/ min

    Weight 2,850 kg 2,900 kg

    Machine Specification

    Standard accessoriesMain spindle chucking unit Back spindle chucking unitGang rotary tool driving unit Coolant unit (with level detector)Lubricating oil supply unit (with level detector)

    Machine relocation detector

    Door lock Cut-off tool breakage detectorWork conveyer LightingRotary guide bushing drive unit Main spindle coolant unitBack tool post rotary unit *type X,XII Automatic fire extinguisher

    Standard NC functionsCINCOM SYSTEM M70LPC-VU (Mitsubishi)

    8.4 inch colour LCD

    USB slot Program storage capacity: 40m (approx. 16KB)

    Tool offset pairs: 40 Product counter indication (up to 8 digits)

    Operating time display function Machine operation information display

    B axis control function*type IX,XII Back spindle chasing functionSynch tapping phasing function Interference check functionSpindle speed change detector Spindle speed change detectorAutomatic power-off function Main spindle indexing at 1°

    intervalsOn-machine program check function

    Nose radius compensation

    Eco indication

    Special NC functionsVariable lead thread cutting Arc threading functionChamfering, corner R Geometric functionMultiple repetitive cycle for turning Spindle synchronized functionSpindle C-axis function Milling interpolationBack spindle 1° indexing function Back spindle C-axis functionCanned cycle drilling Rigid tapping functionHigh speed Rigid tapping function Differential speed rotary tool

    functionOptional block skip (9 sets) Tool offset pairs: 80Back machining program skip function

    Tool life management I

    Tool life management II Program storage capacity 600m (approx. 240KB)

    External memory program driving Submicron commandsUser macros Helical interpolation functionSlant helical interpolation function Hob functionPolygon function Inch commandSub inch command Network I/ O functionLFV

    Special accessoriesRotary guide bushing unit Knock-out jig for through-hole

    workpieceChip conveyor Medium-pressure coolant unitCoolant flow rate detector Back rotary tool unit *type VIII,IX

    Signal lamp 3-colour signal towerBack tool post rotary tool drive device

    CITIZEN MACHINERY CO., LTD. Japan Citizen Machinery Co.,Ltd.

    4107-6 Miyata, Miyota-machi, Kitasaku-gun, Nagano-ken,

    389-0206, Japan

    Europe-UK Citizen Machinery UK Ltd

    1 Park Avenue, Bushey, WD23 2DA, UK

    Tel: 81-267-32-5901 Fax: 81-267-32-5908

    Tel: 44-1923-691500 Fax: 44-1923-691599

    All specifications are subject to change without prior notice. This product is an export control item subject to the foreign exchange and foreign trade act. Thus, before exporting this product, or taking it overseas, contact your CITIZEN machine dealer. Please inform your CITIZEN machine dealer in advance of your intention to re-sell, export or relocate this product. For the avoidance of doubt products includes whole or part, replica or copy, technologies and software. In the event of export, proof of approval to export by government or regulatory authority must be evidenced to CITIZEN. You can operate the machines after the confirmation of CITIZEN CITIZEN is a registered trademark of Citizen Holdings Co., Japan

    www.citizenmachinery.co.uk