SKF Multilog On-line System IMx-M€¦ · SKF Multilog On-line System IMx-M State of the art...

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SKF Multilog On-line System IMx-M State of the art solution for protecting and enhancing the reliability of your critical machinery The SKF Multilog On-line System IMx-M is the latest addition to the current generation of powerful, cost effective solutions suitable for a variety of machinery monitoring appli- cations. Together with SKF @ptitude Moni- toring Suite software, the SKF Multilog IMx-M can provide a complete system for initiation of machinery shutdown, early fault detection, and diagnosis. In addition, the SKF Multilog IMx-M system can provide automated advice for correcting existing or impending conditions which can affect machine reliability, availability and perform- ance. Key features Machine protection 19 inch rack format Design based on API 670 requirements Up to 64 analog inputs (dynamic and static) per rack Up to 32 digital / speed inputs per rack Up to 96 relay outputs per rack Multiple transducer types Radial vibration, position, temperature TSI measurements (absolute shaft vibra- tion, eccentricity, and complementary dif- ferential expansion) Simultaneous measurement of all input channels Redundant Modbus RTU communications Buffered outputs front and rear Local status indication and display Flexible voting logic Customizable filters Machine condition monitoring Independent of machine protection DC to 40 kHz frequency range Overall level and vector processing Spectrum with up to 6 400 line resolution Transient and steady-state data capture Multi-parameter gating SKF Acceleration Enveloping – an SKF technique used to detect impact based defects Adaptive alarm levels Data buffering in non-volatile memory Fully supported by SKF @ptitude Moni- toring Suite Pre and Post event data capture Exception based data storage; Independ- ent Normal and Alarm storage rates, store data when the parameter value changes by more than a pre-defined amount

Transcript of SKF Multilog On-line System IMx-M€¦ · SKF Multilog On-line System IMx-M State of the art...

Page 1: SKF Multilog On-line System IMx-M€¦ · SKF Multilog On-line System IMx-M State of the art solution for protecting and enhancing the reliability of your critical machinery

SKF Multilog On-line System IMx-M State of the art solution for protecting and enhancing the reliability of your critical machinery

The SKF Multilog On-line System IMx-M isthe latest addition to the current generationof powerful, cost effective solutions suitablefor a variety of machinery monitoring appli-cations. Together with SKF @ptitude Moni-toring Suite software, the SKF MultilogIMx-M can provide a complete system for initiation of machinery shutdown, early faultdetection, and diagnosis. In addition, theSKF Multilog IMx-M system can provideautomated advice for correcting existing orimpending conditions which can affectmachine reliability, availability and perform-ance.

Key featuresMachine protection• 19 inch rack format• Design based on API 670 requirements• Up to 64 analog inputs (dynamic and

static) per rack• Up to 32 digital / speed inputs per rack• Up to 96 relay outputs per rack• Multiple transducer types• Radial vibration, position, temperature• TSI measurements (absolute shaft vibra-

tion, eccentricity, and complementary dif-ferential expansion)

• Simultaneous measurement of all input channels

• Redundant Modbus RTU communications• Buffered outputs front and rear• Local status indication and display• Flexible voting logic• Customizable filters

Machine condition monitoring• Independent of machine protection• DC to 40 kHz frequency range• Overall level and vector processing• Spectrum with up to 6 400 line resolution• Transient and steady-state data capture• Multi-parameter gating• SKF Acceleration Enveloping – an SKF

technique used to detect impact based defects

• Adaptive alarm levels• Data buffering in non-volatile memory• Fully supported by SKF @ptitude Moni-

toring Suite• Pre and Post event data capture• Exception based data storage; Independ-

ent Normal and Alarm storage rates, store data when the parameter value changes by more than a pre-defined amount

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1 Power supplies, 90 to 240 V ACSingle or dual redundant. Each power supply alone may power a fully loaded rack.

2 Machine Protection moduleSupports multiple transducer types and performs signal process-ing for alarm generation.

16 dynamic channels and eight digital inputs. Segregation of input channel processing such that any single circuit failure can-not affect more than two channels.

3 Relay module32 electro-mechanical relays with configurable logic assigned to any channel in the 19 inch rack, LEDs indicators and relay status.

4 Condition Monitoring moduleParallel data-acquisition of dynamic data for machinery analysis and diagnostics independent of protection function. Also provides user interface and TCP/IP communications.

5 16 channel Condition Monitoring module and Machine Protection module pairConsisting of 16 channel Machine Protection module and 16 channel Condition Monitoring module. Up to four pairs per 19 inch rack. Configuration shown is maximum – 64 channels with 96 relays.

SKF Multilog IMx-M system overview – front view

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6 LED IndicationEach channel provides LED color for status alarms – Alert, Danger and Transducer OK. Module OK indication.

7 Front buffered outputsThree BNC connectors on Machine Protection input / output module front provide direct access to buffered transducer signals. Channel assignment using keypad on Condition Monitoring mod-ule. Ideal for use with portable data analyzers (two channels + phase).

8 USB portsFor direct configuration of Condition Monitoring module and Machine Protection module pair.

9 Local user interfaceCondition Monitoring module provides channel value and alarm status bargraph display for any two channels, selectable by the keypad. Communications and System OK indication LEDs.

10 Custom label holder All handles top and bottom, can be used for optional custom

labelling. Simply slide out the plastic cover to insert your own customized label(s). This drastically simplifies the installation and identification labelling of the system in the field.

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SKF Multilog IMx-M system overview – rear view

1 Condition Monitoring module and Machine Protection module pairs, input and output connectors

Maximum four pairs per rack

2 Relay module connectors Maximum three modules per rack

3 Power supply and ground connections Maximum two power supply modules per rack

4 Redundant AC power feeds

5 Relay outputs For machine protection

6 Status relays For circuit fault and disarm indication

7 Ethernet connections to condition monitoring with internal switch

For convenient interconnection of CPU modules with external network. Each CPU module has an individual TCP/IP address.

8 Redundant RS 485 communications Two separate RS 485 lines (L1, L2) provide redundant connec-

tions to DCS. No single protection module failure or removal will affect DCS communications with other modules.

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9 Disarm Activation by contact closure

10 Digital field inputs Sensor types include, but not limited to:

• Eddy current probes (phase reference and speed)• TTL inputs for speed• Logical inputs

11 Analog field inputs Sensor types include, but not limited to:

• Eddy current probes (radial vibration, position)• Accelerometers and velocity sensors• Temperature RTD (Pt 100)• Process variables (4 to 20 mA)• DC voltage

12 4 to 20 mA outputs 16 recorder outputs, assignable to monitored channel variables

(one output per channel)

13 Rear analog buffered outputs For connection to external multi-channel data analyzers

14 Digital buffered outputs Re-transmission of tachometer signal to other systems

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CMON 200719 inch rack with backplane (including power supply connectors)

System modules, components and technical data• CMON 2007 19 inch rack with backplane and power supply con-

nections († page 4)• CMON 2102 Machine Protection module († page 6)• CMON 2103 Machine Protection and Condition Monitoring mod-

ule pair, input / output connector board († page 8)• CMON 2118 Condition Monitoring module († pages 6 and 8)• CMON 2109 Relay module († page 10)• CMON 2119 Relay module, input / output connector board

(† page 10)• CMON 2202 Power Supply module († page 11)

Key features• Standard 19 inch rack mounted• Standard 6U height• Robust aluminium design

The 19 inch rack enclosure contains the electronics of the SKF Multilog IMx-M.

Each rack holds up to four Machine Pro-tection and Condition Monitoring module pairs, three relay cards and up to two redundant power supplies. The rack has a backplane providing electric interconnection between Condition Monitoring and Machine Protection module pairs, relay cards and power supplies. All module pairs are 100% isolated from one another so that failure of

• Redundant power bus to Machine Protec-tion and Condition Monitoring modules, total eight per rack (4 pairs)

Physical• 19 inch rack mounted, 6U high• Dimensions:

– Height: 266 mm (10.47 in.) – Width: 482 mm (18.98 in.) – Depth: 240 mm (9.45 in.)

• Weight (bare rack): 3,5 kg (123 oz.)

Environmental• Temperature range: –20 to +65 °C

(–4 to +149 °F)• Humidity: 95% relative humidity (non-

condensing)

Certifications• CE conformity according to EN 61000-6-4:2007,

EN 61000-6-2:2005, EN/IEC 61010-1:2010, EN/IEC 61010-1:2001

• ETL certified according to UL 61010-1 2nd Edition, CAN/CSA-22.2 no. 61010-1 2nd Edition

• IEC 61010-1: 2010• IEC 61010-1: 2001• CAN/CSA 22.2, no. 61010-1, 2nd Edition• UL 61010-1, 2nd Edition• AS 61010-1: 2003

Specific design requirements

• Designed to comply with API 670

one module pair, cannot influence another module pair. All modules are inserted from the front side of the rack. On the rack rear, there are termination boards for each mod-ule set.

Technical data

Backplane• Two slots for power supplies• Four, two slot pairs (one Machine Protec-

tion and one Condition Monitoring mod-ule, always mounted in pairs)

• Three slots for relay cards• Screw terminals, RJ45 and D-sub con-

nectors on rear of unit

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CMON 2007 Rack dimensions

27,8 mm (1.1 in.) 426,7 mm

(16.8 in.)

265,9 mm (10.5 in.)

27,8 mm (1.1 in.)

190,5 mm (7.5 in.)

435,8 mm (17.2 in.)

213 mm (8.4 in.)

14 mm (0.6 in.) 213 mm

(8.4 in.)

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CMON 2102Machine Protection module

Key features• Design based on API 670 requirements• Multiple transducer types• RTD temperature (Pt 100)• Radial vibration, position, temperature• TSI functions (absolute shaft vibration,

eccentricity, complementary differential expansion)

• Simultaneous measurement of all chan-nels

• Redundant Modbus RTU communications• Buffered outputs front and rear• Local status Indication and display• Flexible voting logic• Programmable filters• 4 to 20 mA outputs• 90 dB dynamic range, 100 dB crosstalk

rejection

The CMON 2102 Machine Protection mod-ule accepts a variety of sensor inputs. Sig-nals such as vibration, acceleration, velocity and displacement or other parameters are easily adopted. Each input can be configured for standard accelerometers, velocity sen-sors, proximity probes, 4 to 20 mA or ±23 V. All channels are processed in parallel.

In addition to the analog channels, eight digital channels may be used for measuring speed or switch input (digital) status.

The design prevents a single circuit failure from affecting more than two measurement channels. Circuit faults are indicated via LEDs, digital communications interface (Modbus protocol) and relay. All channel pairs are independent, and can be config-ured for redundancy. Each channel has indi-cators for alarm / shutdown and it is possi-ble to manually bypass alarm and shutdown (alert / danger) functionality. The system provides remote reset of latching alarm /shutdown conditions.

Technical data

Physical• 19 inch rack mounted• Size: 6U high, 4TE wide• Weight: 0,5 kg (18 oz.)

Environmental• Temperature range: –20 to +65 °C

(–4 to +149 °F)• Humidity: 95% relative humidity (non-

condensing)

Analog inputs• 16 analog differential inputs (8 can be

used for RTD’s)• Individual ±24 V (23.5 to 28 V) power

supply, maximum 30 mA/channel• Power supply for standard accelerometers

(8 mA constant current) for each channel• Input range: ±23 V• Impedance: >100 kΩ• Amplitude accuracy: Typically better than

±1% of full scale – Velocity input:

· 0 to 1.0 IPS ±2% of full scale · 0 to 2.0 IPS ±1% of full scale · Specified at +25 °C (+77 °F)

– Filters ±0,5 dB in passband• Other inputs (V DC/mA)

– V DC: –24 to +24V – mA: 4 to 20

NOTE: (±2% of a full scale range of 10 V)

Digital inputs• 8 digital Opto isolated inputs with individ-

ual ±24 V (23.5 to 28 V) power supply, maximum 30 mA/channel (TTL two-wire tachometers, three-wire tachometers, pulse, etc.).

• Eddy current probes supported on 4 digi-tal inputs (–24 V DC supply)

Outputs• 16 rear analog buffered outputs, cutoff

frequency (–3 dB) at 60 kHz• 8 rear digital buffered outputs• Two analog buffered outputs at front

(user selectable output channel)• One digital buffered output at front (user

selectable output channel)• Single 4 to 20 mA output per analog

channel

• Dual digital communications link – Alarm status, channel value, OK limits, alarm setpoints, diagnostics, trip multi-ply status, channel enabled / disabled, slot enabled / disabled

CMON 2118CMON 2102

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Processing• Radial shaft vibration (Overall: displace-

ment)• GAP / Bias• Casing vibration (velocity, acceleration)• Absolute shaft vibration• Position• RPM: 0,1 Hz to 7,5 kHz (eddy current

probe minimum >2 Hz / 120 rpm, GAP dependent)

• Detection: true Peak to Peak, true Zero to Peak (“true Peak to Peak” / 2), true RMS

• Temperature (°C, °F)• Static parameters (psi, bar, mbar, hPa, Pa,

MPa, kPA, mA, A, mV, V, kV, kVA, C, F, W,

· User defined filters (1 Hz steps from 1 Hz to 2400, 4800 Hz)

– Roll-off rate: 24 dB/oct• Digital / Speed processing

– Peak Speed

Interface• USB service interface• RS 485, Modbus, redundant, bi-direc-

tional

Other• Local storage of minimum 1 400 events

per Machine Protection module

CMON 2102 Machine Protection module (front view)

CMON 2118 Machine Protection and Condition Monitoring module pair, input / output connector board (rear view)

kW, MW, %, mH, T, °, kg/cm2, cmHg, um, mm, g, mm/s, mils, ips)

• TSI functions (absolute shaft vibration, eccentricity (direct) and complementary differential expansion)

• Piston rod drop (average / triggered)• Filters:

– Programmable selections · 5 to 1 000 Hz, 10 to 1 000 Hz, 1 to 600 Hz, 4 to 4 000 Hz, 10 to 5 000 Hz, 1 to 10 000 Hz, displacement, velocity and acceleration

· 10 to 5 000 Hz and 1 000 to 10 000 Hz, acceleration and velocity, single channel on a paired channel group and no integration

Modulestatus LED

Channelstatus LED

Redundant RS 485 LEDs

USB port for configuration of protection part

Analog buffered outputs

Digital buffered output

Analog transducer inputs

Digital inputs

Digital buffered outputs

Redundant RS 485(protection)

Analog transducer inputs

Analog buffered outputs

4 to 20 mA outputs

Digital inputs

Status relays

Disarm

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• Window function: Hanning and Uniform• Mathematical expressions• Multi-parameter gated sampling (control

by speed and / or secondary input)• Dynamic alarm levels, active range deter-

mined on multiple parameters• Data storage on time, event or alarm

condition• Data buffering in flash memory when

communication link is down• Detection of sensor and cable fault• Watchdog and self testing

Key features – machine condition monitoring

• Independent of machine protection• DC to 40 kHz frequency range• Overall level and vector processing• FFT up to 6 400 line resolution• Transient and steady-state data capture• Multi-parameter gating• SKF Acceleration Enveloping• Adaptive alarm levels• Data buffering in nonvolatile memory• Fully supported by SKF @ptitude Moni-

toring Suite• Pre and Post event data capture• Exception based data storage; independ-

ent Normal and Alarm storage rates, store data when the parameter value changes by more than a pre-defined amount

• Shaft center line• Up to 2x static/sec and 1 dynamic/sec in

transient mode• Full Spectrum• Up to 10 bands / measurement

The Condition Monitoring module for the SKF Multilog IMx-M offers data acquisition for condition monitoring purposes, and is independent of the machinery protection function. It acquires and processes data from all channels simultaneously and in parallel. This allows for multiple advanced signal analysis methods to be employed. Several measurement points can be con-nected to each channel signal and individual conditions for warning and alarm may be set for each point. These conditions can be based on fixed frequencies and / or speed-following frequencies (including harmonics). For each measurement point, multiple con-ditions can be applied – such as warning and alarm levels may be controlled by machine speed or load. A built-in hardware diagnostic system continuously checks all sensors, cabling and electronics for any faults, signal interruption, shortcuts or pow-er failure. Any malfunction can be set to trigger an alert alarm. In the case of system power failure, the system will automatically restart when the power returns.

CMON 2103Condition Monitoring module

Technical data

Physical• 19 inch rack mounted• Size: 6U high, 8TE wide• Weight: 0,6 kg (21 oz.)

Environmental• Temperature range: –20 to +65 °C

(–4 to +149 °F)• Humidity: 95% relative humidity (non-

condensing)

Analog measurement• 24-bit AD conversion, no gain or AC/DC

switching necessary• True simultaneous sampling of all 16

channels (no multiplexing)• Simultaneous sampling of different chan-

nels with different sampling rates• Frequency range: From DC to 40 kHz• Dynamic range: 120 dB• Signal to noise ratio: 90 dB• Cross-talk rejection: 100 dB• Amplitude accuracy (typical):

– ±2% (up to 10 kHz) – ±5% (10 to 20 kHz) – ±10% (up till 30 kHz)

• Phase accuracy: ±3° (up to 100 Hz)• SKF Acceleration Enveloping (1 to 4), cus-

tom band demodulation and DPE demod-ulation (4 bands)

• Advanced gear analyses

Digital measurement• Frequency range: 0.1 Hz to 7.5 kHz

– Required pulse width: >25 µs for elec-trical positive, >67 µs for electrical negative

• Accuracy, frequency: 0.05% of measure-ment value (typically 0.01% up to 2.5 kHz)

• Pulse counting

Signal processing – condition monitoring• Time waveform• Vector analysis with circular alarms• FFT: 100 to 6 400 lines• SKF Acceleration Enveloping and DPE• Integration / differentiation in frequency

domain• Averaging (spectra, CTA and TSA)

CMON 2103 CMON 2118

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CMON 2103 Condition Monitoring module (front view)

Interface• Ethernet: 10/100 Mbit RJ45, TCP/IP• Built-in two port data switch, 10/100

Base-T• USB service interface

On-board data storage (typical, per module)• 1 400 latest events• 13 000 vibration trend values• 1 000 spectra (400 lines)

CMON 2118 Condition Monitoring and Machine Protection module pair, input / output connector board (rear view)

Protection LCD and keypad• Set-up menu• Bargraph• Buffered output front selection• Channel values

Module status LED

Local display:•Bargraph•Buffered output

front selection•Channel values

Local displayselection keypad

Ethernet connectionstatus LEDs

USB port for conditionmonitoring configuration

Ethernet connections

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Key features – machine protection

• 32 relays per module (28 SPDT, 4 DPDT)• Up to three modules per rack• Software configurable• Flexible relay assignment• On board voting logic• Voting across protection input / output

modules• Redundant operation• Normally open / normally closed• Normally energized / de-energized (user-

selectable)• Latching/non-latching

Each CMON 2109 Machine protection relay module has 32 relays, for a maximum of 96 relays per 19 inch rack. All channels can access all relays.

The relay module is software configur-able, with no need for DIP switch settings. Relay logic is flexible AND / OR / MAJORITY voting.

Technical data

Relay specification• Maximum switching voltage: Up to

60 V DC, 30 V RMS/42.4 V peak• Maximum switching current: Maximum

2 A peak, maximum 1 A continuously• Maximum switching capacity: 60 W,

62.5 VA• Mechanical endurance: Typical 108 opera-

tions• Electrical endurance: Minimum 105 oper-

ations at maximum rating• Category of protection: Hermetically

sealed (RT V)

Physical• 19 inch rack mounted• Size: 6U high, 4TE wide • Weight: 0,4 kg (14 oz.)

Environmental• Temperature range: –20 to +65 °C

(–4 to +149 °F)• Humidity: 95% relative humidity (non-

condensing)

CMON 2109Relay module

CMON 2109 Relay module(front view)

CMON 2119 Relay input / output connector module(rear view)

Relay contactson D-subconnectors

ModulestatusLED

RelaystatusLEDs

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CMON 2202Power Supply module

CMON 2202 Power Supply module (front view)

RedundantAC powerfeed forpowersupplyunit 1

RedundantAC powerfeed forpowersupplyunit 2

Power Supply input connector board (part of backplane)(back view)

Key features• Four individual LED status indicators (one

per Machine Protection and Condition Monitoring module slot pair)

• Supports power supply redundancy

The CMON 2202 supplies power to the vari-ous modules in the SKF Multilog IMx-M rack. The power supply accepts AC (90 to 240 V AC/47 to 63 Hz). A single power sup-ply can support a fully loaded rack. A second power supply can provide redundancy.

Technical data

Physical• 19 inch rack mounted• Size: 6U high, 12TE wide• Weight: 1,6 kg (56 oz.)

Environmental• Temperature range: –20 to +65 °C

(–4 to +149 °F)• Humidity: 95% relative humidity (non-

condensing)

Power supply• 90 to 240 V AC, 47 to 63 Hz input voltage• Maximum power consumption: 300 W• Redundant option, individual main termi-

nal• Thermal and short circuit protection• Self-monitoring via PRM status informa-

tion and Relay Output option

Powerpresenceindicator LEDs

Instrumentground /protectionground

Future use

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Mechanism for easy module extraction and custom label holders

Extracting modulesSimple extracting mechanisms with convenient handles located on the top and bottom of each module makes it easy to extract and replace modules.

Custom label holdersSimply slide out the protective plastic cover, place your own label, and slide the plastic cover back to secure the label in place. Both top and bottom handles can be used for customize labelling.

Remove

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SKF Multilog IMx-M Manager (included with every unit), is a “stand alone” software tool for configuring and setting up the SKF Multilog IMx-M. It provides a user friendly interface with logically ordered function and module layout, to simplify the complex task of config-uring the SKF Multilog IMx-M. It includes test function, live displays, alarm / alert and measurement limits visualization and has built-in rules that will warn you if settings are out of range or unsafe. It sup-ports the SKF Maintenance Mode which allows you to test all inputs on the system with a live display, aid in verifying relays and their corresponding logic, and allows you to generate a SAT report.

SKF Multilog IMx-M Manager

SKF Multilog IMx-M Manager main interface.

Measurement limits and configuration visualization.

Maintenance mode.

SAT report.

Main function and features• Allows for full setup and confutation of the SKF Multilog IMx-M• USB interface for initial network setup• Rules for verifying all settings and pre-testing of made configura-

tion (dry run)• Supports saving configuration files to SKF @ptitude Observer

database directly• SKF Maintenance Mode with SAT report• Live data display for verifying installation and settings• Tools for upgrading of firmware to both Machine Protection and

Condition Monitoring modules• Hierarchy with familiar plant layout (supports multiple SKF Multi-

log IMx-M units)

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DistributedControlSystem (DCS)OPC server

SKF Remote ConditionMonitoring Centers

Internet

Reliabilityserver

Reliabilityworkstations

SKF @ptitude Monitoring SuiteSKF @ptitude Decision Support

Ethernet Ethernet

Redundant RS 485

4 to 20 mA

Relay Outputs

Plant Information Network (PIN)

Redundant RS 485

Plant Control Network (PCN)

SKF MultilogIMx-M

(API 670)

SKFMultilogIMx-S

4 to20 mA

DistributedControlSystem

SKFMultilog

DMx(API 670)

RS 485 SKF Machine ConditionTransmitters (MCT) (API 670)

SKF Microlog

Main turbo-alternator sets Boiler feed pumps ID / FD fansOn-line

process data

Scalable plantwide solutions for machinery monitoring

Typical non-hazardous area installation

SKF offers comprehensive solutions for protection and condition monitoring of all classes of rotating machinery, encompassing a variety of architectures that can be scaled to optimize functionality with respect to total installed cost.

SKF Multilog On-line System IMx-MProvides a 19 inch rack format solution that is located in a non-haz-ardous area such as an instrument or control room. The SKF Multi-log IMx-M combines high functionality with high channel density, which leads to lower requirements for a cabinet and associated infrastructure.

SKF Multilog On-line System DMxAPI 670 features in a distributed field I/O format solution, located on the machine skid in the hazardous area. The SKF Multilog DMx com-bines a high functionality in a small physical package that greatly reduces field cable, and almost eliminates the need for instrument room cabinets.

SKF Multilog On-line System IMx-SA multi-channel, on-line condition monitoring device suitable for field installation in non-hazardous areas. The SKF Multilog IMx-S provides fully automated monitoring and analysis capabilities and is best suited for semi-critical and balance of plant equipment.

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Scalable plantwide solutions for machinery monitoring

Typical hazardous area installation

SKF Machine Condition Transmitters (MCT)Provides a range of simple single-point devices for providing tradi-tional 4 to 20 mA signals to the plant control system and basic machine trip functionality.

SKF Microlog AnalyzerSKF Microlog portable instruments offer a comprehensive range of predictive maintenance tools.

SKF @ptitude Monitoring SuitePredictive maintenance software platform that brings all data from field instruments together for processing into actionable information regarding equipment reliability. The package provides the database for complex dynamic vibration data, and provides plots and tools for the experienced analyst. SKF @ptitide Decision Support is a data reduction engine and knowledge base for automating much of the analysis process. In addition, the cloud / server architecture allows for remote diagnostic services.

* NOTE: Declaration of Certification from MTL Instruments, MTL7700 series of Safety Barriers. 7796 for Eddy Probes and 7728 for accelerometers. For additional information, please see their web site: http://www.mtl-inst.com or contact your SKF Representative.

SKF Remote ConditionMonitoring Centers

Internet

Reliabilityserver

DistributedControlSystem (DCS)OPC server

Reliabilityworkstations

SKF @ptitude Monitoring SuiteSKF @ptitude Decision Support

Plant Information Network (PIN)

Ethernet Ethernet

Redundant RS 485

Plant Control Network (PCN)

Redundant RS 485

4 to 20 mA

Relay Outputs

SKF MultilogIMx-M

(API 670)

SKFMultilogIMx-S

4 to20 mA

Safe area Safe area

Safety barrier* Safety barrier* Safety barrier* Safety barrier* Safety barrier*

DistributedControlSystem

SKFMultilog

DMx(API 670)

RS 485

Critical machines Critical machines

ATEX Zone 1 and NEC Class I Division 1

SKF Microlog

SKF Machine ConditionTransmitters (MCT) (API 670)

Balance of plants

On-lineprocess

dataSemi-critical machines Balance of plants

ATEX Zone 2 and NEC Class I Division 2

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Analytical tools from SKF @ptitude Monitoring Suite software

SKF @ptitude Monitoring Suite allows your operations, maintenance and reliability staff to view data from different sources using the same application and communicate information to other depart-ments in a customizable format.

SKF @ptitude Monitoring Suite integrates the range of SKF on-line and off-line data collection devices into one enterprise-wide software platform.

SKF @ptitude Monitoring Suite is a comprehensive software solu-tion with powerful diagnostic and analytical capabilities. SKF @ptitude Monitoring Suite provides fast, efficient and reliable stor-age, analysis, and retrieval of complex asset information and makes the information accessible throughout your organization. SKF @ptitude Monitoring Suite easily scales to your specific needs, whether it is operator inspection rounds, condition monitoring data collection or in-depth vibration analysis and expert advice.

Full Spectrum plot.

Time waveform plot.

Spectra plot.

Bode plot.

Full Spectrum Topology plot.

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Transducer systems

Eddy current probe systemsSKF offers a full range of API 670 compliant non-contacting dis-placement sensors (Eddy current probes) for use in critical machin-ery, including models with NEC and ATEX agency approvals.

CMSS 65 / CMSS 665 series, 5 mm eddy probe system• 5 mm tip diameter, 2 mm (80 mil) measurement range• 5 m system length• CMSS 65 Eddy current probe • CMSS 665 Driver• CMSS 958 Extension cable

CMSS 68 / CMSS 668 series, 8 mm eddy probe system• 8 mm tip diameter, 2,3 mm (90 mil) measurement range• 5 m or 10 m system lengths• CMSS 68 Eddy current probe • CMSS 668 Driver• CMSS 958 Extension cable

Accelerometers and velocity sensorsSKF offers a full range of piezoelectric casing vibration sensors, including models with NEC and ATEX agency approvals.

General purpose industrial accelerometers • CMSS 2100 Top exit, industrial accelerometer • CMSS 2200 Low profile, side exit, industrial accelerometer • CMSS 2106 High temperature, top exit, industrial accelerometer • CMSS 2207 High temperature, low profile, side exit, industrial

accelerometer• CMSS 793V Piezoelectric industrial velocity sensor

Agency approved accelerometers*• CMSS 786A-IS and CMSS 786A-D2 CSA and ATEX approved,

intrinsically safe, general purpose, top exit, industrial accelero-meter

• CMSS 787A-IS and CMSS 787A-D2 CSA and ATEX approved, intrinsically safe, general purpose, low profile, side exit, industrial accelerometer

• CMSS 793-CA CSA approved, intrinsically safe, general purpose, top exit, industrial accelerometer

• CMSS 793-EE ATEX approved, intrinsically safe, general purpose, top exit, industrial accelerometer

• CMSS 793-FM Factory Mutual approved, intrinsically safe, gen-eral purpose, top exit, industrial accelerometer

• CMSS 797-EE ATEX approved, intrinsically safe, general purpose, low profile, ring mode, industrial accelerometer

* Installation must conform to hazardous area requirements when used in this environment.

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CMON 9010Screw terminal block to be used for the relay connectors (use with matching cable CMON 9011 or CMON 9012)

Specifications

Physical• Dimensions:

– Width: 101.3 mm (3.9 in.) – Height: 77 mm (3.0 in.) – Depth): 58.5 mm (2.3 in.)

• Weight: 199 g (7.0 oz.)

Environmental• Operating temperature: –20 to +50 °C (–4 to +122 °F)• Storage/transport temperature: –20 to +70 °C (–4 to +158 °F)

General• Nominal voltage UN: 125 V AC / DC• Maximum current carrying capacity per branch:

– 2.5 A – 1.5 A (with even load on all branches)

• Number of positions: 37• Mounting position: Any• Standards / regulations: DIN EN 50178, IEC 60664, IEC 62103• Pollution degree: 2• Surge voltage category: II• Degree of protection: IP 20• Rated surge voltage: 1.2 kV (Functional insulation)• Rated insulation voltage: 125 V

Connection data for connection 1• Connection name: PCB connection• Connection in accordance with standard: IEC/EN• Connection method: Screw connection• Conductor cross section solid minimum: 0.2 mm²• Conductor cross section solid maximum: 4 mm²• Conductor cross section stranded minimum: 0.2 mm²• Conductor cross section stranded maximum: 2.5 mm²• Conductor cross section AWG/kcmil minimum: 24• Conductor cross section AWG/kcmil maximum: 12• Stripping length: 8 mm• Screw thread: M3

Classifications• eCl@ss: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0• ETIM: 2.0, 3.0, 4.0, 5.0• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2

Approvals• UL Recognized / cUL Recognized / GOST / cULus Recognized

Wiring connector blocks

CMON 9014Screw terminal block to be used for the 4 to 20 mA and / or buffered analogue ouput connectors (use with matching cable CMON 9011 or CMON 9012)

Specifications

Physical• Dimensions:

– Width: 101.3 mm (3.9 in.) – Height: 77 mm (3.0 in.) – Depth): 58.5 mm (2.3 in.)

• Weight: 199 g (7.0 oz.)

Environmental• Operating temperature: –20 to +50 °C (–4 to +122 °F)• Storage/transport temperature: –20 to +70 °C (–4 to +158 °F)

General• Nominal voltage UN: 125 V AC/DC• Maximum current carrying capacity per branch:

– 2.5 A – 1.5 A (with even load on all branches)

• Number of positions: 37• Mounting position: Any• Standards / regulations: DIN EN 50178, IEC 60664, IEC 62103• Pollution degree: 2• Surge voltage category: II• Degree of protection: IP 20• Rated surge voltage: 1.2 kV (Functional insulation)• Rated insulation voltage: 125 V

Connection data for connection 1• Connection name: PCB connection• Connection in accordance with standard: IEC/EN• Connection method: Screw connection• Conductor cross section solid minimum: 0.2 mm²• Conductor cross section solid maximum: 4 mm²• Conductor cross section stranded minimum: 0.2 mm²• Conductor cross section stranded maximum: 2.5 mm²• Conductor cross section AWG / kcmil minimum: 24• Conductor cross section AWG / kcmil maximum: 12• Stripping length: 8 mm• Screw thread: M3

Classifications• eCl@ss: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0• ETIM: 2.0, 3.0, 4.0, 5.0• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2

Approvals• UL Recognized / cUL Recognized / GOST / cULus Recognized

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CMON 9016Screw terminal block to be used for the Digital connectors (use with matching cable CMON 9017 and CMON 9018)

Specifications

Physical• Dimensions:

– Width: 44.9 mm (1.8 in.) – Height: 65.5 mm (2.6 in.) – Depth): 45.1 mm (1.8 in.)

• Weight: 100 g (3.5 oz.)

Environmental• Operating temperature: –20 to +50 °C (–4 to +122 °F)• Storage/transport temperature: –20 to +70 °C (–4 to +158 °F)

General• Nominal voltage UN: 125 V AC/DC• Maximum current carrying capacity per branch:

– 2.5 A – 1.5 A (with even load on all branches)

• Number of positions: 15• Status display: No• Mounting position: Any

Connection data for connection 1• Connection name: PCB connection• Connection in accordance with standard: IEC/EN• Connection method: Screw connection• Number of positions: 15• Conductor cross section solid minimum: 0.2 mm²• Conductor cross section solid maximum: 4 mm²• Conductor cross section stranded minimum: 0.2 mm²• Conductor cross section stranded maximum: 2.5 mm²• Conductor cross section AWG/kcmil minimum: 24• Conductor cross section AWG/kcmil maximum: 12• Stripping length: 8 mm• Screw thread: M3

Connection data for connection 2• Connection name: D-SUB connection• Number of connections: 1• Connection method: High density D-SUB pin strip• Number of positions: 15

Classifications• eCl@ss: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0• ETIM: 2.0, 3.0, 4.0, 5.0• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2

Approvals• UL Recognized / cUL Recognized / GOST / cULus Recognized

Wiring connector blocks Cables

SpecificationsCommon specifications for the following cable models (specification differences as noted on each product description):

• CMON 9011• CMON 9012• CMON 9013• CMON 9015• CMON 9017• CMON 9018• CMON 9019

Environmental• Operating temperature: –20 to +50 °C (–4 to +122 °F)• Storage / transport temperature: –20 to +70 °C (–4 to +158 °F)• Flame resistance: IEC 60332-1

General• Nominal voltage UN: 125 V AC/DC• Maximum current carrying capacity per path: 2 A• Maximum conductor resistance: ≤0.09 Ω/m• Single wire, cross section: 0.25 mm²• AWG: 24• Shielding: Yes, tinned copper-braided shield, approximately 85%

covering• Insertion / withdrawal cycles: >200

Classifications• eCl@ss: 4.0, 4.1, 5.0, 5.1, 6.0, 7.0, 8.0• ETIM: 2.0, 3.0, 4.0, 5.0• UNSPSC: 6.01, 7.0901, 11, 12.01, 13.2

Approvals• UL Recognized / cUL Recognized / GOST / cULus Recognized

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CMON 9011Cable with one male and one female D-type connector to be used for the relay connection. Connects between the relay output connec-tor and a matching screw terminal block e.g. CMON 9010.

Specifications

Physical• Cable length: 1 meter (3.3 feet) • Weight: 304 g (10.7 oz.)

General• External diameter: 12.5 mm

Connection: module side• Number of positions: 37• Connectors: D-SUB socket strip• Number of plugs: 1

Connector: controller side• Number of positions: 37• Connectors: D-SUB pin strip• Number of plugs: 1

CMON 9012Cable with one male and one female D-type connector to be used for the relay connection. Connects between the relay output connec-tor and a matching screw terminal block e.g. CMON 9010.

Specifications

Physical• Cable length: 2 meters (6.6 feet) • Weight: 510 g (10.7 oz.)

General• External diameter: 12.5 mm

Connection: module side• Number of positions: 37• Connectors: D-SUB socket strip• Number of plugs: 1

Connector: controller side• Number of positions: 37• Connectors: D-SUB pin strip• Number of plugs: 1

Cables

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CMON 9013Cable to be used for the Relay connector, wiring to a normal terminal block interface. Cable length: 2 meters.

Specifications

Physical• Cable length: 2 meters (6.6 feet) • Weight: 460 g (16.2 oz.)

General• External diameter: 12 mm

Connection: module side• Number of positions: 37• Connectors: D-SUB socket strip• Number of plugs: 1

Connector: controller side• Number of positions: 37• Connectors: Open end• Number of plugs: 0

CMON 9015Cable to be used for the 4 to 20 mA connector wiring to a normal terminal block, or Buffered Output connector wiring to a normal ter-minal block. Cable length: 2 meters.

Specifications

Physical• Cable length: 2 meters (6.6 feet) • Weight: 333 g (11.7 oz.)

General• External diameter: 12 mm

Connection: module side• Number of positions: 37• Connectors: D-SUB pin strip• Number of plugs: 1

Connector: controller side• Number of positions: 37• Connectors: Open end• Number of plugs: 0

Cables

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CMON 9019

Cable to be used for the Digital connector wiring to a normal terminal block. Cable length: 3 meters.

Specifications

Physical• Cable length: 3 meters (9.8 feet) • Weight: 333 g (11.7 oz.)

General• External diameter: 9 mm

Connection: module side• Number of positions: 15• Connectors: HD D-SUB connector• Number of plugs: 1

Connector: controller side• Number of positions: 15• Connectors: Open end• Number of plugs: 0

CMON 9018

Cable with D-type connector to be used for the Digital connection. Connects between the Digital output connector and a matching screw terminal block CMON 9016. Cable length: 3 meters.

Specifications

Physical• Cable length: 3 meters (9.8 feet) • Weight: 349 g (12.3 oz.)

General• External diameter: 9.0 mm

Connection: module side• Number of positions: 15• Connectors: HD D-SUB connector• Number of plugs: 1

Connector: controller side• Number of positions: 15• Connectors: HD D-SUB connector• Number of plugs: 1

Cables

CMON 9017

Cable with D-type connector to be used for the Digital connection. Connects between the Digital output connector and a matching screw terminal block CMON 9016. Cable length: 1.5 meters.

Specifications

Physical• Cable length: 1.5 meters (4.9 feet) • Weight: 200 g (7.0 oz.)

General• External diameter: 9.0 mm

Connection: module side• Number of positions: 15• Connectors: HD D-SUB connector• Number of plugs: 1

Connector: controller side• Number of positions: 15• Connectors: HD D-SUB connector• Number of plugs: 1

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CMON 2132SKF Multilog IMx-M spare connector kit. Contains spare green ter-minal connectors for one Machine Protection and Condition Moni-toring module pair and all connectors needed on the power supply.

CMON 2133Isolated USB cable set for use with the SKF Multilog IMx-M (con-tains two USB cables).

NOTE: One (1) set each, CMON 2133 is included with every SKF Multilog IMx-M shipped.

Machine Protection plus Condition Monitoring Connector blank cover

plate (rear)

Relay module blank cover plate

(rear)Isolator mini USB connector cable.

Isolator USB connector cable.

Miscellaneous

CMON 2131SKF Multilog IMx-M blank cover plate kit (to cover slots without modules in them). The blank cover plate kit includes:

• One (1) each, Power Supply module cover plate• Four (4) each, Machine Protection module cover plates (front,

including handles)• Four (4) each, Condition Monitoring module plates (front, includ-

ing handles)• Four (4) each, Machine Protection plus Condition Monitoring Con-

nector board cover plate (rear plate, example picture below)• Three (3) each, Relay modules (front, including handles)• Three (3) each, Relay Connector board cover plate (rear, example

picture below)

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Ordering information

Standard rack part numbers for the SKF Multilog On-line System IMx-M (necessary rear connector boards and SKF Multilog IMx-M Manager included)

Standard rack part numbers

Description – SKF Multilog IMx-M rack with:

CMON 5000-16-2-0CMON 5000-16-2-32

CMON 5000-32-2-0CMON 5000-32-2-32CMON 5000-32-2-64

CMON 5000-48-2-0CMON 5000-48-2-32CMON 5000-48-2-64CMON 5000-48-2-96

CMON 5000-64-2-0CMON 5000-64-2-32CMON 5000-64-2-64CMON 5000-64-2-96

16 channels, 2 power supplies 16 channels, 2 power supplies, 32 relays

32 channels, 2 power supplies32 channels, 2 power supplies, 32 relays32 channels, 2 power supplies, 64 relays

48 channels, 2 power supplies48 channels, 2 power supplies, 32 relays48 channels, 2 power supplies, 64 relays48 channels, 2 power supplies, 96 relays

64 channels, 2 power supplies64 channels, 2 power supplies, 32 relays64 channels, 2 power supplies, 64 relays64 channels, 2 power supplies, 96 relays

Contact the Customer Service Group (CSG), SKF Condition Monitoring Center – Lulea at [email protected] for other CMON 5000 part numbers.

Add-on modules:• CMON 5000-16-AN: 16 channel Machine Protection and Condi-

tion Monitoring add-on module pair, including rear connector board (CMON 2118)

• CMON 5000-32-RE: 32 channel Relay add-on module, including rear relay input / output connector board (CMON 2119)

SKF Multilog On-line System IMx-M(necessary rear connector boards and SKF Multilog IMx-M Manager included)

Part number CMON 5000–aa-b-cc

aa16324864

b12

cc326496

Number of channels16 channels32 channels48 channels64 channels

Number of power supplies1 power supply2 power supplies

Number of relays32 relays64 relays (for 32, 48 or 64 channels only)96 relays (for 48 or 64 channels only)

For example, CMON 5000-16-2-32: SKF Multilog IMx-M rack with 16 channel, 2 power supplies, 32 relays and the necessary rear connector boards.

Components:• CMON 2007: 19 inch rack enclosure including backplane and

power terminal card• CMON 2102: Machine Protection module (maximum four per

rack)• CMON 2103: Condition Monitoring module (one per CMON 2102)• CMON 2109: Relay module• CMON 2118: Machine Protection and Condition Monitoring pair

input / output rear connector board (maximum four per pack)• CMON 2119: Relay module input / output rear connector board

(one per installed relay module)• CMON 2202: Power Supply unit (maximum two per rack)

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Ordering information – accessories / spare parts

Wiring connector blocks• CMON 9010: Screw terminal block to be used for the relay con-

nectors (use with matching cable CMON 9011 or CMON 9012)• CMON 9014: Screw terminal block to be used for the 4 to 20 mA

and / or buffered analogue ouput connectors (use with matching cable CMON 9011 or CMON 9012)

• CMON 9016: Screw terminal block to be used for the Digital con-nectors (use with matching cable CMON 9017 and CMON 9018)

Cables• CMON 9011: Cable with one male and one female D-type con-

nector to be used for the relay connection. Connects between the relay output connector and a matching screw terminal block e.g. CMON 9010. Cable length: 1 meter (3.3 feet).

• CMON 9012: Cable with one male and one female D-type con-nector to be used for the relay connection. Connects between the relay output connector and a matching screw terminal block e.g. CMON 9010. Cable length: 2 meters (6.6 feet).

• CMON 9013: Cable to be used for the Relay connector, wiring to a normal terminal block interface. Cable length: 2 meters (6.6 feet).

• CMON 9015: Cable to be used for the 4 to 20 mA connector wir-ing to a normal terminal block. Cable length: 2 meters (6.6 feet).

• CMON 9017: Cable with D-type connector to be used for the Dig-ital connection. Connects between the Digital output connector and a matching screw terminal block CMON 9016. Cable length: 1.5 meters (4.9 feet).

• CMON 9018: Cable with D-type connector to be used for the Dig-ital connection. Connects between the Digital output connector and a matching screw terminal block CMON 9016. Cable length: 3 meters (9.8 feet).

• CMON 9019: Cable to be used for the Digital connector wiring to a normal terminal block. Cable length: 3 meters (9.8 feet).

Miscellaneous• CMON 2131: SKF Multilog IMx-M blanking plate kit (to cover slots

without modules in them). The blank cover plate kit includes: – Two (2) each Power Supply module plates – Four (4) each Machine Protection module plates – Four (4) each Condition Monitoring module plates – Three (3) each Relay module plates

• CMON 2132: SKF Multilog IMx-M spare connector kit. Contains spare green terminal connectors for one Machine Protection and Condition Monitoring module pair and all connectors needed on the power supply.

• CMON 2133: Isolated USB cable set for use with the SKF Multilog IMx-M (contains two USB cables).

Installation and trainingInstallation and training available through your local SKF supplier or representative.

Product Support Plans (PSP)A range of Product Support Plans is available to protect your invest-ment. Contact your local SKF representative for additional informa-tion.

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® SKF, @PTITUDE, MICROLOG and MULTILOG are registered trademarks of the SKF Group.

All other trademarks are the property of their respective owners.

© SKF Group 2015The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. SKF reserves the right to alter any part of this publication without prior notice.

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Drawing on five areas of competence and application-specific expertise amassed over more than 100 years, SKF brings innovative solutions to OEMs and production facilities in every major industry world-wide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics (combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D computer modelling to advanced condition monitoring and reliability and asset management systems. A global presence provides SKF customers uniform quality standards and worldwide product availability.

Please contact:SKF Condition Monitoring Center – LuleåAurorum30,S-97775•Luleå,SwedenTel:+46(0)313371000•Fax:+46(0)92013440Web: www.skf.com/cm