Sistema electrico

2
P n OPERATED BY TURNING SPEED SWITCH CONTACT SPEED SWITCH CONTACT MANUALLY OPERATED CONTROL DIODE FUSE DIODE FUSE BREAKDOWN DIODE BIDIRECTIONAL BREAKDOWN DIODE BIDIRECTIONAL EMERGENCY SWITCH RELAY COIL RELAY COIL CIRCUIT BREAKER CIRCUIT BREAKER GSC CONNECTOR CONTACT OPTIONAL WIRING STANDARD WIRING RELAY MODULE TERMINAL POINT CONTROL PANEL TERMINAL POINT VOLTAGE REGULATOR TERMINAL POINT ENGINE GENERATOR TERMINAL POINT ENGINE MOUNTED COMPONENT TIMED OPENED CONTACT TIME CLOSED CONTACT SHIELDED WIRE ALTERNATIVE WIRING TEMPERATURE SWITCH PRESSURE SWITCH PRESSURE SWITCH EARTH GROUND TEMPERATURE SWITCH RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY CLOSED) TIMED CLOSED TIMED OPENED CONTACT GENERATOR FRAME (CHASSIS) GROUND RELAY CONTACT (NORMALLY CLOSED) CUSTOMER WIRING SYMBOLS RENR8100-02 20 Page © 2005 Caterpillar All Rights Reserved Printed in U.S.A. ENGINE SPEED TIMING SENSOR REAR VIEW RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR TURBOCHARGER COMPRESSOR OUTLET PRESSURE SENSOR ATMOSPHERIC PRESSURE SENSOR ELECTRONIC CONTROL MODULE (ECM) UNFILTERED OIL PRESSURE SENSOR FRONT VIEW AIR START SOLENOID RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR RIGHT AIR SHUTOFF SOLENOID RIGHT EXHAUST TEMPERATURE SENSOR CRANKCASE PRESSURE SENSOR ALTERNATOR PRELUBE PUMP JUNCTION BOX PUMP RIGHT SIDE VIEW COOLANT TEMPERATURE SENSOR AFTERCOOLER TEMPERATURE SENSOR UNFILTERED FUEL PRESSURE SWITCH FILTERED FUEL PRESSURE SWITCH FILTERED OIL PRESSURE SWITCH LEFT EXHAUST TEMPERATURE SENSOR LEFT AIR SHUTOFF SOLENOID LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR ETHER START AID POWER DISTRIBUTION BOX STARTING MOTORS ENGINE SPEED/ TIMING SENSOR LEFT SIDE VIEW A AA 2 A AA 1 2 325-PK-14 C A 325-PK-14 200-BK-14 T FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Electrical Schematic Symbols Socket Pin Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Circuit Number Identification Wire Gauge Wire Color Plug Receptacle 9X-1123 Component Part Number Electrical Schematic Symbols And Definitions 1 1 1 2 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. T Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition. Normally closed switch that will open with an increase of a specific condition. Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition. The circle indicates that the component has screw terminals and a wire can be disconnected from it. No circle indicates that the wire cannot be disconnected from the component. This indicates that the component has a wire connected to it that is connected to ground. This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Electrical Schematic Symbols And Definitions Pressure Symbol Temperature Symbol Level Symbol Flow Symbol PTM297-434 FDN1328-1598 PTN1-161 GAR1-UP PPS1-UP GZS1-UP GZT1-UP BGX118-119 GZY1-UP RENR8100-02 September 2005 3500B and 3500B High Displacement Generator Sets Electrical System CPA182-191 BMB130-131 CNB955-1188 CMC953-1240 BLF163-165 PTF128-UP BPJ443-476 PTJ110-UP BRK252-286 LEK1-124

Transcript of Sistema electrico

Page 1: Sistema electrico

P

n

OPERATED BY TURNING

SPEED SWITCH CONTACT

SPEED SWITCH CONTACT

MANUALLY OPERATED CONTROL

DIODE

FUSE

DIODE

FUSE

BREAKDOWN DIODE BIDIRECTIONAL

BREAKDOWN DIODE BIDIRECTIONAL

EMERGENCY SWITCH

RELAY COIL

RELAY COIL

CIRCUIT BREAKER

CIRCUIT BREAKER

GSC CONNECTOR CONTACT

OPTIONAL WIRINGSTANDARD WIRING

RELAY MODULE TERMINAL POINT

CONTROL PANEL TERMINAL POINTVOLTAGE REGULATOR TERMINAL POINT

ENGINE GENERATOR TERMINAL POINT

ENGINE MOUNTED COMPONENT

TIMED OPENED CONTACT

TIME CLOSED CONTACT

SHIELDED WIRE

ALTERNATIVE WIRING

TEMPERATURE SWITCH

PRESSURE SWITCH

PRESSURE SWITCH

EARTH GROUND

TEMPERATURE SWITCH

RELAY CONTACT (NORMALLY OPEN)RELAY CONTACT (NORMALLY OPEN)

RELAY CONTACT (NORMALLY CLOSED)

TIMED CLOSED TIMED OPENED CONTACT

GENERATOR FRAME (CHASSIS) GROUNDRELAY CONTACT (NORMALLY CLOSED)

CUSTOMER WIRING

SYMBOLS

RENR8100-02

20Page

©2005 Caterpillar

All Rights Reserved

Printed in U.S.A.

ENGINE

SPEED

TIMING

SENSOR

REAR VIEW

RIGHT TURBOCHARGER

COMPRESSOR INLET

PRESSURE SENSOR

LEFT TURBOCHARGER

COMPRESSOR INLET

PRESSURE SENSOR

TURBOCHARGER

COMPRESSOR OUTLET

PRESSURE SENSOR

ATMOSPHERIC

PRESSURE

SENSOR

ELECTRONIC

CONTROL

MODULE (ECM)

UNFILTERED

OIL PRESSURE

SENSOR

FRONT VIEW

AIR START

SOLENOID

RIGHT TURBOCHARGER

COMPRESSOR INLET

PRESSURE SENSORRIGHT AIR

SHUTOFF SOLENOID

RIGHT EXHAUST

TEMPERATURE SENSOR

CRANKCASE

PRESSURE SENSOR

ALTERNATOR

PRELUBE PUMP

JUNCTION BOXPUMP

RIGHT SIDE VIEW

COOLANT

TEMPERATURE

SENSOR

AFTERCOOLER

TEMPERATURE

SENSOR

UNFILTERED

FUEL

PRESSURE

SWITCH

FILTERED FUEL

PRESSURE SWITCH

FILTERED OIL

PRESSURE SWITCH

LEFT EXHAUST

TEMPERATURE SENSORLEFT AIR SHUTOFF

SOLENOID

LEFT

TURBOCHARGER

COMPRESSOR

INLET PRESSURE

SENSOR

ETHER

START AID

POWER

DISTRIBUTION

BOX

STARTING

MOTORS

ENGINE SPEED/

TIMING SENSOR

LEFT SIDE VIEW

A AA

2

A AA

1

2

325-PK-14

C A

325-PK-14

200-BK-14

T

FUSE - A component in an electrical circuit that will open the circuit if too much current flowsthrough it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sendermeasures the temperature or pressure. Its resistance changes to give an indication to thegauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet

can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too

much current flows through it. This does not destroy the circuit breaker and it can be reset to

become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or

close a valve or move a piece of metal that can do work.

Harness And Wire Electrical Schematic Symbols

SocketPin

Pin or Socket

Number

Wire, Cable, or HarnessAssembly Identification

Single WireConnector

Circuit NumberIdentification

Wire

Gauge

WireColor

Plug Receptacle

9X-1123

ComponentPart Number

Electrical Schematic Symbols And Definitions

1

1 1

2 2

Typical representation of a

Sure-Seal connector. The

plug and receptacle contain

both pins and sockets.

Typical representation of a

Deutsch connector. The

plug contains all sockets

and the receptacle contains

all pins.

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a

specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again

with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected

from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded

by being fastened to the machine.

Electrical Schematic Symbols And Definitions

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

PTM297-434

FDN1328-1598

PTN1-161

GAR1-UP

PPS1-UP

GZS1-UP

GZT1-UP

BGX118-119

GZY1-UP

RENR8100-02

September 2005

3500B and 3500B High Displacement

Generator Sets Electrical System

CPA182-191

BMB130-131

CNB955-1188

CMC953-1240

BLF163-165

PTF128-UP

BPJ443-476

PTJ110-UP

BRK252-286

LEK1-124

Page 2: Sistema electrico

RENR8100-02

20Page,B+W

CONNECTION WIRE COLOR FOR CONNECTION TO

H -PRIMARY FOR 600 VOLT GENSET USE REDFOR 480 VOLT GENSET USE BROWNFOR 380 VOLT GENSET USE GREENFOR 240 VOLT GENSET USE WHITE

BUS BAR MARKED T1

H -PRIMARY BLACK (COMMON)(FROM BOTH TOROIDAL TRANSFORMERS)

BUS BAR MARKED T2

H -PRIMARY FOR 600 VOLT GENSET USE REDFOR 480 VOLT GENSET USE BROWNFOR 380 VOLT GENSET USE GREENFOR 240 VOLT GENSET USE WHITE

BUS BAR MARKED T3

X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATORTERMINAL MARKED 20

X -SECONDARY USE BLACK AND WHITE(OF BOTH TRANSFORMERS)

VOLTAGE REGULATORTERMINAL MARKED 24

X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATORTERMINAL MARKED 22

T1

T4

T6

T3

T2

T5

11

12 13

T1

T4

T6T5

T2

T3

MAIN STATOR

PM STATOR

TX1 TX2

WIRE0158

(170-5395)

(170-5400)DIGITAL VOLTAGE REGULATOR

(8T-8735)

EXCITERSTATOR

P12-3

P12-4

P12-5

P12-6

P12-9

P9-6

P9-4

P9-5

P9-7

P9-8

P9-9

(170-5396)

(170-5399)

BATTERY (+)

BATTERY (+)

BATTERY (-)

BATTERY (-)

TO STATER SOLENOID

AIR SHUTOFF (OPTION)

BATTERY (-)

ENG OIL TEMP "C"

ENG JW LEVEL "C"

TO GSC MPU (BK)

TO GSC MPU (RD)

TO GSC MPU (CU)

ENG OIL TEMP "A"

ENG JW LEVEL "A"

ENG OIL TEMP "B"

ENG JW LEVEL "B"

PRIMARY DATA LINK

PRIMARY DATA LINK

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECS ON/OFF

ADEM RATED SPEED

ADEM DROOP

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

GREY BATTERY POST (+/-)

GREY

GREY

GREEN/YELLOW

GREY SMR RELAY (N/C)

GREY SMR RELAY (N/O)

GREY SMMS

GREY AIR SHUTOFF RELAY (N/O)

GREY FUEL SHUTOFF RELAY (N/O)

GREY TO SAS ON PANEL

GREY RUN RELAY (N/O)

GREY GENSET FAULT RELAY (N/O)

GREY REMOTE INITIATE INPUT

GREY FUSED POWER OUT

GREY SERIAL DATA LINK

GREY SPARE INPUT 1

GREY SPARE INPUT 2

GREY SPARE INPUT 3

GREY REMOTE HORN SILENCE INPUT

GREY REMOTE HORN OUTPUT

GREY AUX RELAY (N/O)

GREY AUX RELAY (N/C)

GREY AUX RELAY COM

GREEN/YELLOW BATTERY POST

GREEN/YELLOW

ENGINE OIL TEMP

ENGINE JW TEMP

ENGINE OIL PRESS

ENGINE JW LEVEL

BLACK GSC MPU

RED GSC MPU

SHIELD GSC MPU

START/RUN SW IN

GREY

WHITE

BLACK

BLACK

BLACK

ORANGE

ORANGE

BLACK/WHITE

BLACK/WHITE

BROWN

BLACK

BLACK

BROWN

BLACK

BLACK

BLACK

BLACK

TO GENERATOR

PURPLE

GREY

ORANGE

GREY

BLACK

BLACK

TO GENERATOR

GROUNDED ONGENSET

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

RED

RED

RED

RED

TO GENERATOR

CUSTOMERCONNECTIONS

PRIMARY DATA LINK +

PRIMARY DATA LINK -

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECM ON/OFF

ADEM RATED SPEED

ADEM DROOP

PPRM

PPRS

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB PRIMARY PHASE A

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB SECONDARY PHASE C

WHITE

WHITE

BLACK

WHITE

BLACK

GREEN/YELLOW

BLACK

GROUNDED ONGENSET

TO EMCPII+VOLTAGE SENSING

ORANGE

BLACK/WHITE

ORANGE

BLACK/WHITE

DK GREY

DK GREY

DK GREY

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

GREY

GREY

GREY

GREY

GREY

GREY

GREY

GREY

GREY UTILITY B

GREY IC

GREY IB

GREY IA

GREY ICOM

GREY UTILITY A

TO EMCPII+

TRANSFORMER

SHELF

PM FUSING

P9

J4

CATERPILLAR

ACC INPUT:

SENSING INPUT:

R

*********

OUTPUT:

ITEM NUMBER: 235-5725

CONTROL POWER INPUT:

3PHASE POWER INPUT:

1PHASE POWER INPUT:

PARALLELING INPUT:

12

6

9

P12

4

10

7

3 12

P6

LR 23131FILE NO.

E97035FILE NO.

100-264 VAC, 50-400HZ

80-264 VAC, 50-400HZ

18-30 VDC, 5 VA

90-600VAC NOM, 50/60HZ

5A AC, 50/60HZ, 0.2VA

-10 TO 10VDC, 0.0012VA

63VDC, 12A; 125VDC, 10A

1 OR 3 PHASE, 0.5VA

*********

R

PAT. NO. 5,294,879

S/N: *********

REV. **

3 2 1

6 5 4

5

8

11

123

6 5 4

789

5

T0

T1

T1

T3

6

26

30

20

20

22

22

24

24

24

H1

H2

H3

H4

T0

T3

T2

T2

5

T0

T1

T1

6

13

12

20

20

22

22

24

24

T3

T2

T2

BGR1

BGR1

BGR1

BGR1

F1

F3

F2

F4

GND

73

74

75

76

77

78

79

80

81

BGR1

BGR1

BGR1

BGR1

F1

F3

F2

F4

GND

73

74

75

76

77

78

79

80

81

28

T3

11

24

H1

H2

H3

H4

T0

1

1

1

2

2

2

2

2

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

30

64

65

66

67

70

71

72

SV+

SV+

SV+

SV+

SV-

SV-

SV-

SV-

SHD

SHD

SHD

1

1

1

2

2

2

2

2

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

30

64

65

66

67

70

71

72

SV+

SV+

SV+

SV+

SV-

SV-

SV-

SV-

SHD

SHD

SHD

SV+

SV+

1

10A

ABC

10A

ABC

28

F2

F1

F2

TC1+

TC1-

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5+

TC5-

TC6+

TC6-

TC1+

TC1-

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5+

TC5-

TC6+

TC6-

ALM

FSD

VdcB

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcA

ALM

FSD

VdcB

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcA

R1

W1

C1

R2

W2

C2

R3

W3

C3

R4

W4

C4

R5

W5

C5

R6

W6

C6

R1

W1

C1

R2

W2

C2

R3

W3

C3

R4

W4

C4

R5

W5

C5

R6

W6

C6

VdcA VdcA

ALM

FSD

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcB

ALM

FSD

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcB

C

F

G

A

B

D

E

J

H

40-PIN

34

33

32

31

30

29

9

22

21

18

19

16

15

14

13 31

44

45

46

47

31

32

33

33

34

34

35

35

36

37

37

38

39

40

41

42

43

44

45

46

47

32

33

33

34

34

35

35

36

37

37

38

39

40

41

42

43

50

50

50

L3

L1

53

52

51

50

50

50

50

L3

L1

53

52

51

50

T1

T2

T3

600V

RED

480V

BROWN

380V

GREEN

240V

WHITE

BLACK

ORANGE

BLACK/WHITE

VOLTAGEREGULATORTERMINAL

22

VOLTAGEREGULATORTERMINAL

24

VOLTAGEREGULATORTERMINAL

20

600V

RED

480V

BROWN

380V

GREEN

240V

WHITE

BLACK

BLACK/WHITE

ORANGE

TX1

TX2

40-PIN

11

8

10

6

1

2

3

12

7

37

38

36

35

27

26

25

20

17

23

28

24

40

39

5

4

TO GENERATOR

CUSTOMERCONNECTIONS

TOEMCPII+

TOEMCPII+

DETAIL A

DETAIL A

DETAILA

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP(170-5397)

(170-5394)

B SERIES ENGINE MEDIUM VOLTAGE WITH DVR AND PM B SERIES ENGINE LOW VOLTAGE WITH DVR AND PM

CONNECTION WIRE COLOR FOR CONNECTION TO

H1- PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS,50Hz GENS USE REDFOR 3300 VOLTS, 60Hz GENS USE YELLOWFOR 2400 VOLTS, 60Hz GENS USE BLUE

BUS BAR MARKED T1

H2 -PRIMARY BLACK (COMMON)(FROM BOTH TRANSFORMERS)

BUS BAR MARKED T2

H3 -PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS,50Hz GENS USE REDFOR 3300 VOLTS, 60Hz GENS USE YELLOWFOR 2400 VOLTS, 60Hz GENS USE BLUE

BUS BAR MARKED T3

X1 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLETFOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT

VOLTAGE REGULATORTERMINAL MARKED 20

X2 -SECONDARY USE ORANGE(FROM BOTH TRANSFORMERS)

VOLTAGE REGULATORTERMINAL MARKED 24

X3 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLETFOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT

VOLTAGE REGULATORTERMINAL MARKED 22

T1

T4T6

T3T2

T5

11

12 13

T1

N

T2

T3

MAIN STATOR

PM STATOR

WIRE0158

(170-5395)

(170-5400)DIGITAL VOLTAGE REGULATOR

(8T-8735)

EXCITERSTATOR

P12-3

P12-4

P12-5

P12-6

P12-9

P9-6

P9-4

P9-5

P9-7

P9-8

P9-9

(170-5396)

(170-5399)

BATTERY (+)

BATTERY (+)

BATTERY (-)

BATTERY (-)

TO STATER SOLENOID

AIR SHUTOFF (OPTION)

BATTERY (-)

ENG OIL TEMP "C"

ENG JW LEVEL "C"

TO GSC MPU (BK)

TO GSC MPU (RD)

TO GSC MPU (CU)

ENG OIL TEMP "A"

ENG JW LEVEL "A"

ENG OIL TEMP "B"

ENG JW LEVEL "B"

PRIMARY DATA LINK

PRIMARY DATA LINK

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECS ON/OFF

ADEM RATED SPEED

ADEM DROOP

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

GREY BATTERY POST (+/-)

GREY

GREY

GREEN/YELLOW

GREY SMR RELAY (N/C)

GREY SMR RELAY (N/O)

GREY SMMS

GREY AIR SHUTOFF RELAY (N/O)

GREY FUEL SHUTOFF RELAY (N/O)

GREY TO SAS ON PANEL

GREY RUN RELAY (N/O)

GREY GENSET FAULT RELAY (N/O)

GREY REMOTE INITIATE INPUT

GREY FUSED POWER OUT

GREY SERIAL DATA LINK

GREY SPARE INPUT 1

GREY SPARE INPUT 2

GREY SPARE INPUT 3

GREY REMOTE HORN SILENCE INPUT

GREY REMOTE HORN OUTPUT

GREY AUX RELAY (N/O)

GREY AUX RELAY (N/C)

GREY AUX RELAY COM

GREEN/YELLOW BATTERY POST

GREEN/YELLOW

ENGINE OIL TEMP

ENGINE JW TEMP

ENGINE OIL PRESS

ENGINE JW LEVEL

BLACK GSC MPU

RED GSC MPU

SHIELD GSC MPU

START/RUN SW IN

BLACK

BLACK

BLACK

BLACK

TO GENERATOR

PURPLE

GREY

ORANGE

GREY

BLACK

BLACK

TO GENERATOR

GROUNDED ONGENSET

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

RED

RED

RED

RED

TO GENERATOR

CUSTOMERCONNECTIONS

PRIMARY DATA LINK +

PRIMARY DATA LINK -

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECM ON/OFF

ADEM RATED SPEED

ADEM DROOP

PPRM

PPRS

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB PRIMARY PHASE A

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB SECONDARY PHASE C

GROUNDED ONGENSET

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

GREY

GREY

GREY

GREY

GREY

GREY

GREY

GREY UTILITY B

GREY IC

GREY IB

GREY IA

GREY ICOM

GREY UTILITY A

TO EMCPII+

PM FUSING

GREY

WHITE

BLACK

BLACK

BLACK

VIOLET

VIOLET

VIOLET

ORANGE

BLACK/WHITE

BLACK/WHITE

BLACK/WHITE

BLACK

WHITE

BLACK

WHITE

BLACK

WHITE

GRN/YEL

DK GREY

DK GREY

DK GREY

DK GREY

DK GREY

DK GREY

DK GREY

TO EMCPII+VOLTAGE SENSING{

P9

J4

CATERPILLAR

ACC INPUT:

SENSING INPUT:

R

*********

OUTPUT:

ITEM NUMBER: 235-5725

CONTROL POWER INPUT:

3PHASE POWER INPUT:

1PHASE POWER INPUT:

PARALLELING INPUT:

12

6

9

P12

4

10

7

3 12

P6

LR 23131FILE NO.

E97035FILE NO.

100-264 VAC, 50-400HZ

80-264 VAC, 50-400HZ

18-30 VDC, 5 VA

90-600VAC NOM, 50/60HZ

5A AC, 50/60HZ, 0.2VA

-10 TO 10VDC, 0.0012VA

63VDC, 12A; 125VDC, 10A

1 OR 3 PHASE, 0.5VA

*********

R

PAT. NO. 5,294,879

S/N: *********

REV. **

3 2 1

6 5 4

5

8

11

123

6 5 4

789

5

T0

T1

T1

T3

6

26

30

20

20

22

22

24

24

24

H1

H2

H3

H4

T0

T3

T2

T2

5

T0

T1

T1

6

13

12

20

20

22

22

24

24

T3

T2

T2

BGR1

BGR1

BGR1

BGR1F1

F3

F2

F4

GND

73

74

75

76

77

78

79

80

81

BGR1

BGR1

BGR1

BGR1F1

F3

F2

F4

GND

73

74

75

76

77

78

79

80

81

28

T3

11

24

H1

H2

H3

H4

T0

1

1

1

2

2

2

2

2

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

30

64

65

66

67

70

71

72

SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD

1

1

1

2

2

2

2

2

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

30

64

65

66

67

70

71

72

SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD

SV+SV+

10A

ABC

10A

ABC

28

F2

F1

F2

TC1+

TC1-

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5+

TC5-

TC6+

TC6-

TC1+

TC1-

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5+

TC5-

TC6+

TC6-

ALM

FSD

VdcB

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcA

ALM

FSD

VdcB

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcA

R1

W1

C1

R2

W2

C2

R3

W3

C3

R4

W4

C4

R5

W5

C5

R6

W6

C6

R1

W1

C1

R2

W2

C2

R3

W3

C3

R4

W4

C4

R5

W5

C5

R6

W6

C6

VdcA

ALM

FSD

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcB

VdcA

ALM

FSD

DS50

COM1

COM2

COM3

LWR

RSE

EDIS

FRES

V/Pf

VdcB

C

F

G

A

B

D

E

J

H

40-PIN

34

33

32

31

30

29

9

22

21

18

19

16

15

14

13 31

44

45

46

47

31

32

33

33

34

34

35

35

36

37

37

38

39

40

41

42

43

44

45

46

47

32

33

33

34

34

35

35

36

37

37

38

39

40

41

42

43

50

50

50

L3

L1

53

52

51

50

50

50

50

L3

L1

53

52

51

50

40-PIN

11

8

10

6

1

2

3

12

7

37

38

36

35

27

26

25

20

17

23

28

24

40

39

5

4

RED

TX1

ORANGE

BLACK/WHITE

VIOLET

T0 T1 22

4160V,

60Hz/

3300V,

50Hz

3300V,

60Hz

YELLOW

2400V,

60Hz

BLUE

BLACK

RED

TX2

ORANGE

BLACK/WHITE

VIOLET

T0 T1 22

4160V,

60Hz/

3300V,

50Hz

3300V,

60Hz

YELLOW

2400V,

60Hz

BLUE

BLACK

RED

TX3

ORANGE

BLACK/WHITE

VIOLET

T0 T1 22

4160V,60Hz/

3300V,50Hz

3300V,

60Hz

YELLOW

2400V,60

Hz

BLUE

BLACK

T1

T2 T3

2 1

VOLTAGE

REGULATOR

TERMINAL

VOLTAGE

REGULATOR

TERMINAL

VOLTAGE

REGULATOR

TERMINAL

RED

YELLOW

BLUE

BLACK

BLACK/WHITE

VIOLET

ORANGE

-

-

RED

YELLOW

BLUE

BLACK

BLACK/WHITE

VIOLET

ORANGE

-

-

RED

YELLOW

BLUE

BLACK

BLACK/WHITE

VIOLET

ORANGE

-

-

TRANSFORMER

SHELF

TOGENERATOR

CUSTOMERCONNECTIONS

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

(170-5397)

TOEMCPII+

GENERATOR TERMINAL STRIP

(170-5394)

DETAIL

A

TOEMCPII+

DETAIL A

GENERATOR TERMINAL STRIP

TO CB SHUNT TRIP

23

28

31

32

24

06

07

08

09

10

11

12

04

05

37

39

40

01

02

O3

13

14

33

34

15

27

16

18

19

21

22

25

26

29

30

17

20

35

36

38

852B-GY

852D-GY

382B-GY

926B-GY

F701B-GY

F720B-GY

844B-RD

845B-BK

846B-WH

101B-GY

101D-GY

102F-GN/YL

102B-GN/YL

102D-GN/YL

838B-CU

838B-BK

838B-RD

998E-GY

F716B-GY

113B-GY

F715B-GY

F702B-RD

F722B-BK

F710B-GY

F707B-GY

709B-RD

G429B-WH

A235B-BK

J981-GY

J982-GY

892C-BK

893C-RD

NOTES BLOCK

L23

L24 ENGINE CONTROL SWITCH

ATB+ AC VOLTAGE J1 PIN

TS1-06

TS1-06

TS1-44

TS1-45

TS1-04

TS1-SV+

TS1-64

TS1-SV-

TS1-41

TS1-SV+

TS1-SV-

TS1-67

TS1-01

TS1-01

TS1-30

TS1-02

TS1-02

TS1-SH

TS1-71

TS1-70

TS1-31

TS1-32

TS1-46

TS1-47

TS1-33

TS1-34

TS1-36

TS1-35

TS1-37

TS1-38

TS1-42

TS1-43

GENERATOR

11

18

19

20

15

16

17

12

13

14

4

8

9

10

5

6

7

GENERATOR SET CONTROL PLUS(GSC+) 159-3601

2

3

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

1MAG PU IN

MAG PU GND

IA IN

IB IN

IC IN

COOLANT TEMP SENSOR IN

OIL PRESS SENSOR IN

+ V SENSOR OUT

VA GEN IN

VB GEN IN

VC GEN IN

COOLANT LOSS SENSOR IN

OIL TEMP SENSOR IN

AC GND

VA BUSS IN

CAT DATA LINK +

CAT DATA LINK -

CAT DATA LINK +

CAT DATA LINK -

SPARE FAULT SW1 IN

SPARE FAULT SW2 IN

SPARE FAULT SW3 IN

SPARE FAULT SW4 IN

RDM DATA OUT

SENSOR GND

STOP SW IN

START/RUN SW IN

KW RELAY OUT

ALARM DATA OUT

SPARE DATA OUT

EMERGENCY STOP SW IN

OFF/RESET SW IN

AUTO SW IN

RM01

RM02

RM03

RM04

RM05

RM06

RM07

RM08

RM09

RM10

RM11

RM12

RM13

RM14

RM15

RM16

RM17

RM18

RM19

RM20

RM21

RM22

RM23

RM24

RM25

RM26

RM27

RM28

RM30

RM31

RM32

RM33

RM34

RM35

RM36

RM37

RM38

RM39

RM29

+B

-B

RELAY MODULETERMINAL STRIP

HARNESSGSC +

CONNECTOR

STUDCHASSIS

12

3

4

56

7

8

9

10

ECS

111-1324

AIR SHUT-OFF

8D-2676

1A-GY

KILOWATT RELAYRELAY (OPTIONAL)

ENGINE FAULT

KWLR2-GY

1A-GY

KWLR7-GY

ALM-GY

TIMER

30C-GN/YL

30-GN/YL

111-1323

8D-2676

7G-9730

38A-GY2-GN/YL

2-GN/YL

30-GN/YL

1A-GY

2J-GN/YL

AUXILIARY RELAY

TS1-29

TS1-28

TS1-27

29-GY

28-GY

27-GY

1B-GY

CIRCUIT BREAKER

CB3-GY

6-GY6-GY

2C-GN/YL

R19-GY

2H-GN/YL

30B-GN/YL

GOV-15-GYGOV-15-GY

SP1-GY

SP2-GY

SP3-GY

38

37-GY

37-GY

38-GY

KWLR7-GY

ECS-4-GY

ECS-5-GY

SV- -GY

RDM-GY

SW4-GY

SW3-GY

SW2-GY

SW1-GY

KWLR7-GY

KWLR7-GY

KWLR7-GY

KWLR7-GY

64-GY

67-GY

SV+-GY

71-BK

70-RD

L23

GSC-16-GY

GSC-11-GY

GSC-10-GY

GSC-12-GY

GSC-6-GY

GSC-5-GY

GSC-4-GY

GSC-4-GY

GSC-5-GY

GSC-6-GY

GSC-10-GY

GSC-11-GY

GSC-12-GY

GSC-16-GY

L23

30A-GN/YL

30E-GN/YL

ECS-3-GY

ECS-2-GY

ECS-4-GY

ECS-5-GY

ECS-2-GY

ECS-3-GY

L24

L24

TS1-1414-GY

111-1324

ES3-GY

ES3-GY

81-GY

4-GY

33A-GY

35-GY

35-GY

35B

41-GY

41-GY

41-GY

33-GY

33-GY

START AID START AID

35A-GY

1H-GY

1G-GY

42-GY

43-GY

42-GY

45-GY

45-GY

43-GY

44-GY

44-GY

39-GY

7G-9730

PL+-WH

PL2+-WH

2LA-GN/YL

2L-GN/YL

ECS-6-GY

TIM-A2-GY

ECS-7-GY

TIM-16-GY

15-GY

36-GY

36-GY

4-GY

L25

L2571-BK

72-CU

70-RD

L25L25

MAGNETIC PICK-UPL25

TS1-077-GY

3-GY TS1-03

7-GY

3-GY

TS1-1717-GY

17-GY

34-GY

34-GY

13-GY

TS1-1313-GY

F16-1-GYF16-2-GY

11-GY

TS1-1111-GY

L26

SPARE SWITCH INPUTSL26

L27

CAT DATA LINKL27

GSC36-GY

VOLTAGE SENSOR OUTPUT/SENSOR GROUNDL28

L29

64-GY

67-GY

VOLTAGE SENSOR OUTPUT/SENSOR GROUNDL29

L30

CAT DATA LINKL30

31-RD

32-BK

46-RD

47-BK

L29

L30

L31

SENSOR SIGNALL31

L31

18A-WH

18A-WH

TS1-1818-GY

TS1-19

TS1-20

TS1-21

TS1-22

TS1-23

19-GY

20-GY

21-GY

22-GY

23-GY

L32

CUSTOMER ALARM CONNECTIONL32

20-GY

19-GY

21-GY

L32

L32

L32

F717B-GYTS1-34

LIGHT AS.

LIGHT AS.

SWITCH AS.

158-6181 158-6181 158-6181

SWITCH AS.212-0922 197-5868

PANEL LIGHTS

E-STOP

E-STOP

E-STOP

START AID

160-3603 160-3603

187-3511

3N-5979

3E-6286

18-GY

-+

1H-GY

EPCEHC

30

86 85

87

87

30

86 85

87

87

21

16A

12

-+

23

43

16

A2

B

15

A1

14

A2

12

11

A1

14

A2

12

A1

11

12

1411

A2A1

1A 2A

2 1

21

3 4

TS-1

RECEPTACLE AS.GENERATOR

9x-1339

RIGHT AIR SHUTOFF 23

28

31

32

24

06

07

08

09

10

11

12

04

05

37

39

40

01

02

O3

13

14

33

34

15

27

16

18

19

21

22

25

26

29

30

17

20

35

36

38

852-TN-14

852-TN-14

382-PK-14

926-RD

F701-BR

F720-GN

844-TN-18

845-TN-18

846-TN-18

101-TN-14

101-TN-14

102-GN/YL

102-GN/YL-14

102-GN/YL-14

838-SHLD-18

838-RD-18

838-BK-18

998-BR

F701-BR

F716-WH-18

113-OR-18

F715-PU-18

F702-GN-18

F722-OR-18

E798-PK-18

E797-WH-18

F710-BR-18

F707-WH-18

M754-RD-16

M753-BK-18

M756-YL-19

M755-GN-19

M757-CU-19

846-TN-18

845-TN-18

844-TN-18

709-OR-18

A235-BK-18

G429-GN-18

709-OR-18

G429-GN-18

A235-BK-18

102-GN/YL-14

102-GN/YL-14

102-GN/YL

RD-6

F701-BR

LEFT AIR SHUTOFF

ETHER SOLENOIDS

ETHER SOLENOIDS

STARTER MOTOR MAGC SW.

ENGINE OIL TEMP. SENSOR (VS)

ENGINE OIL TEMP. SENSOR (SIG)

ENGINE OIL TEMP. SENSOR (GND)

ETHER AUTO/MANUAL

COOLANT LEVEL SENSOR (A)

COOLANT LEVEL SENSOR (B)

COOLANT LEVEL SENSOR (C)

POWER (+)

POWER (+)

POWER (-)/LO

POWER (-)

POWER (-)

LG MAGC PU (SHLD)

LH MAGC PU (2)

LG MAGC PU (1)

PRIMARY CAT DATA LINK (+)

PRIMARY CAT DATA LINK (-)

SECONDARY CAT DATA LINK (-)

SECONDARY CAT DATA LINK (+)

DIGITAL SENSOR RETURN

CRANK SIGNAL

START/STOP/RUN 1

ECM PWR. SWITCHED (ON/OFF)

ENGINE SHUTDOWN SIGNAL

RATED SPEED

DROOP SPEED

SHUTDOWN NOTIFY PWR.

SHUTDOWN NOTIFY RET.

ETHER PULL-IN

ETHER HOLD-IN

DEVICENET V+

DEVICENET V-

DEVICENET CAN_H

DEVICENET CAN_L

DEVICENET DRAIN

J981-WH

J982-OR

892-BR

893-GN

101-TN-14

101-TN-14

M757-CU-19

M755-GN-19

M756-YL-19

M753-BK-16

M754-RD-16

NOTES BLOCK

L1

L2

L3

L4

L5

L6

L7

L8

L9

L10

L11

L12

L13

L14

L15

L16

L17

L18 EMCP POWER (+)

BATTERY POWER (-)

ECM POWER

ETHER PULL-IN / HOLD-IN

PRELUBE PRESSURE SWITCH

AIR SHUTOFFS

ENGINE SPEED TIMING

ANALOG SENSOR POWER

OIL TEMPERATURE SENSOR

CAT DATALINK

ECM ON/OFF \ START/STOP

ETHER SOLENOIDS

SENSOR INPUTS

SENSOR INPUTS

COOLANT LEVEL SENSOR

SHUTDOWN NOTIFY

DIGITAL SENSOR POWER

CYLINDER INJECTORS

L19 TIMING CALIBRATION

LH MAG PICK UPL20

L21 DROOP/RATED SPEED

L22 SMARTLINK

LEVELSENSOR165-6634

ENGINECOOLANT

TEMP.SENSOR102-0050(EMCP II+

177-00716V-50499X3271(SMARTLINK

ENGINEOIL

USE)

USE)

F701-BR

F701-BR

F720-GN

F715-PU-18

ENGINE

L15

L10

L4

L11

L11

L11

L18

L18 L18

304-WH-10

F705-PK

314-PU-10

L14

998-BR

998-BR

L14

L14

L16

L17

L17

L21L21

L16

L20

L5

L12

L13

DIODE AS.1W-9070

L9

#2

L12

L5

L20

L6

L8

L7

155-2269 PLUG ASSEMBLY155-2261 WEDGE ASSEMBLY

155-2276 WEDGE ASSEMBLY169-8670 PLUG ASSEMBLY134-2540 RESISTOR RECEPTACLE

J982-OR

J981-WH

J981-WH

J982-GR

CONNECTORGENERATOR

8T9834

L22

L22

L15

L4

L10

L11

L20

L17

L18

L5

L12

L9

L13

L14

L17

L13

L12 L20

L10

AND HARNESS

TO THERMOCOUPLESMARTLINK ADAPTER

1

2

B

A

C

EMCPCB

25A

12

E797-WH

E798-PK

L4

SMARTLINK

C

B

A

CONNECTORS

838-SHLD-18

2 1

838-RD-18

838-BK-18

BK-18

WH-18

LHMAGCPU189-5746

L11

892-BR

893-GN

H

J

229-BK-14

229-BK-14

150-RD-14150-RD-14

BK-6

BK-6

B CA

WH-18

BK-18

OR-18

ANALOGRET

SIGNAL

+VANALOG

998-BR-18

F718-BU-18

F705-PK

200-BK104-RD-10

104-RD-10

C465-OR-10

21

PRELUBEPRESSURESWITCH3N-1400NOTE A

7

A

4

PPR-M

B

21

PPR-S

3 4

PRELUBE CONTROL(148-8026)

200-BK-6

200-BK-10

314-PU-10

200-BK-10

109-RD-6

109-RD-6

200-BK-6

+ R

ALT35A

POWER DISTRIBUTION BOX

2

1

1

MAGRELAY

21

CIRCUIT BREAKER

40A

1

60A

ALTCB

2

ECMCB

15A

2

30A

PRELUBECB

STARTER

SMMS2

1

3 4

2

MAG SWITCH

MAG SWITCHSTARTER

3 4

1 2

SMMS1

(147-3347/147-3346)

WH-18

BK-18

ADEM II - J2

ADEM II - J1

F722-OR

L2

INJECTOR GP (16)

A713-GN

SHUTDOWNNOTIFY

RET.

FUEL

PRESSURE

SNSR

-UNFILTERED

F737-YL

ENGINE

SHUTDOWN

SIGNAL

'D'

SW6

DIG

SNSR

RETURN

ANA

SNSR

PWR

(5V)

36

27

04

39

33

21

17

11

05

10

06

30

12

31

18

37

22

38

28

15

34

26

40

16

35

29

01

25

24

09 D-KEY

PLUG AS.101-0205

32

TIMINGCALIBRATIONCONNECTOR189-5746

COOLANTTEMP

SNSR

995-BU

12

F723-PK

F724-PU

L19

XXX-XX

XXX-XX

F701-BR

04

06

23

19

05

11

12

18

33

39

40

28

27

21

35

29

36

30

26

22

02

08

14

34

24

25

13

03

09

07

38

32

31

37

10

15

16

17

01

L16

L19

START/RUN/STOP1

SW3

L15

A714-PK

A715-GY

A716-PU

20

G769-PU

ANA

SNSR

RETURN

SW7

(UNUSED)

G770-WH

BATTERY(+)

BATTERY(+)

BATTERY(-)

BATTERY(-)

START/RUN/STOP2

SW4

ETHER

HOLD-IN

D-OUT

3-

HIGH

SIDE

(UNUSED)

TIMING

CAL-FAN

SPD(-)

TIMING

CAL-FAN

SPD(+)

D-OUT

2-

HIGH

SIDE

(UNUSED)

PRELUBE

PUMP

DIGSNSR

PWR

(8V)

SECONDARY

CAT

DATA

LINK

(+)

SW9(UNUSED)

ENGINE

SHUTDOWN

SIGNAL

'C'

SW2

OILPRESSURE

SNSR-

UNFILTERED

CANDATA

LINK

(-)(UNUSED)

HSDLSHIELD

GROUND

(UNUSED)

CANDATA

LINK

(+)(UNUSED)

FUELPRESSURE

SNSR

-FILTERED

150-RD-14

150-RD-14

F718-BU

F716-WH

F717-YL

F707-WH

XXX-XX

893-GN

J982-OR

XXX-XX

F705-PK

A700-OR

J981-WH

F715-PU

XXX-XX

E796-GN

XXX-XX

XXX-XX

XXX-XX

F725-WH

F704-OR

A700-OR

998-BR

ABC

YL

GN-18

+V

DIGTAL

SIGNAL

DIGITALRET

TURBOEXHAUSTTEMP RH163-7882

TURBOEXHAUSTTEMP LH163-7882

DIGITALRET

SIGNAL

+V

DIGITAL

YL-18

YL

YL

C B A

998-BR

A700-OR

F703-GY

L3L3

L6

998-BR

997-OR

993-BR

ECMON/OFF

-KEYSWITCH

INPUT

F724-PU

F723-PK

998-BR

A700-OR

L7

SPDPWM

1B+

(UNUSED)

SPDPWM

1B-

(UNUSED)

ETHER

PULL-IN

PRELUBE

PRESSURESWITCH

D-OUT

5-

LOW

SIDE

(UNUSED)

DROOP

SPD

SIG

(TERM

D)

SW10

CATDATA

LINK

(-)

CATDATA

LINK

(+)

SECONDARY

CAT

DATA

LINK

(-)

ENGSPEED/TIMINGSIG

+V

SPEED/TIMING

CRANKCASE

PRESSURE

SENSOR

CRANK

SIGNAL

POUT

1(UNUSED)

TURBO

INLET

RH

PRESSURE

SNSR

19

07

23

20

14

08

02

03

13

POUT

1&

2RETURN

(UNUSED)

TURBO

OUTLET

PRESSURE

SNSR

ATMOS

PRES

SNSR

TURBO

INLET

LH

PRESSURE

SNSR

OIL

PRESSURE

SNSR

-FILTERED

A751-YL

AFTERCOOLER

TEMPERATURE

SNSR

RATED

SPEED

(TERM

S)

TURBO

IN

EXH

LH

TEMPSNSR

TURBO

IN

EXH

RH

TEMPSNSR

SHUTDOWN

NOTIFY

PWR.

F702-GN

F703-GY

F704-OR

F714-PK

994-GY

F713-OR

A747-GY

A746-PK

(+)

113-OR

229-BK-14

229-BK-14

F724-PU

F723-PK

XXX-XX

XXX-XX

F710-BR

C-KEYPLUG AS.101-0204

F719-BR

F720-GN

F722-OR

892-BR

999-WH

996-GN

E795-YL

ETHER

AUTO/MANUALSW8

L3

L2

L2

L8

L21

L11

L1

SOLENOID1

POWER

SOLENOID2

POWER

SOLENOID3

POWER

SOLENOID4

POWER

SOLENOID5

POWER

SOLENOID6

POWER

SOLENOID7

POWER

SOLENOID8

POWER

SOLENOID9

POWER

SOLENOID10

POWER

SOLENOID11

POWER

SOLENOID12

POWER

SOLENOID13

POWER

SOLENOID14

POWER

SOLENOID15

POWER

SOLENOID16

POWER

SOL

1&3

RETURN

SOL

2&4

RETURN

SOL

5&7

RETURN

SOL

6&8

RETURN

SOL

9&11RETURN

SOL

10&12RETURN

SOL

13&15RETURN

SOL

14&16RETURN

A701-GY

A702-PU

A703-BR

A704-GN

A705-YL

A706-GY

A707-PU

A708-BR

A709-OR

A710-GY

A711-PU

A712-BR

F726-YL

F727-GN

F728-BR

F729-GN

F730-GY

F731-OR

C

ENGINESPEED/TIMINGSENSOR129-6628

OR-18

BK-18

WH-18

+V

SPD/TIM

SIGNAL

DIGITALRET

B A

999-WH

996-GN

999-WH

998-BR

996-GN

XXX-XX

(-)

150-RD

RECEPT AS. (16)9X-0352

YL

YL

2

2

1

1 1 2 21

A702-PU

F727-GN

A701-GY

F727-GN

1 2 21

A704-GN

F726-YL

A706-GY

F729-GN

F729-GN

A708-BR

A703-BR

A714-PK

RD-00

FOR 3512B/3516B ONLY

39

229-BK

ABC ABC C B A27

BK-00

A

POS NEG

MOTOR

BATMTR

SG

L5

RES2

GND

VS

ALARM

RD-18

BK-18

GN-18

CBA

BK-00

17

304-WH-18

200-BK-18

05

1

RD-00

2

926-RD

200-BK-14

382-PK-14

BA

BK-00

C

AIR STARTERSOLENOID5N-8980

1/2 MOTOR GP.8N-3896 (3512/6)7C-0527 (3508)

1/2 MOTOR GP.8N-3896 (3512/6)7C-0527 (3508)

RD-00

304-WH-10

CUSTOMERSUPPLIED

RD-16

RD-16

2 1

RESISTORS9X-9584

+

AIR

SHUT-OFF

SOLENOID

LH

8C-6099

PRELUBEMOTOR AS.3T-7583

#1

G S

MTR BAT

MOTOR

L9

852-TN-14

200-BK-14

ATTACHMENTS

B

200-BK-14

852-TN-14

382-PK-14

200-BK-14

926-RD

BK

1 2

DIODE AS.1W-9070

382-PK

BU

200-BK

MOTOR

AIR

SHUT-OFF

SOLENOID

RH

8C-6099

C C B A ABCC B

12

RD-16

RD-16

A AB

RES1

DISCONNECTSWITCH7N-0718

BU

21

BK

ETHER SOLENOIDS9X-7137

200-BK

382-PK

C

NEG

C

POS

B A

998-BR

36

HARNESS AS.119-8959

RD-00

BK-00

BK-00

30

31

38

32

ENGINEOILPRESSURESENSORFILTD161-9931

ANALOGRET

SIGNAL

+VANALOG

GN-18

YL-18

OR-18

993-BR

997-OR

994-GY

E795-YL

997-OR

993-BR

OR-18

WH-18

OR-18

+VANALOG

SIGNAL

DIGITAL

RET

CRANKCASEPRESSURESENSOR161-9926

FUELFILTERPRESSURESENSORUNFILTD161-9931

26

AFTERCOOLERTEMPSENSOR102-2240

A751-YL

ANALOGRET

SIGNAL

+VANALOG

GN-18

YL-18

OR-18

993-BR

997-OR

F737-YL

993-BR

997-OR

995-BU

E796-GN

F714-PK

F713-OR

A746-PK

994-GY

E795-YL

F737-YL

997-OR

993-BR

A751-YL

OR-18

BK-18

WH-18

+VANALOG

SIGNAL

ANALOGRET

L7

L8

F725-WH

997-OR

993-BR

OR-18

YL-18

GN-18

+VANALOG

SIGNAL

ANALOGRET

FUELFILTERPRESSURESENSORFILTD161-9931

F725-WHL6

A747-GY

997-OR

993-BR

ATMOSPRESSURESENSOR161-9926

ANALOGRET

SIGNAL

+VANALOG

GN-18

YL-18

OR-18

A747-GY

OR-18

YL-18

GN-18

+VANALOG

SIGNAL

ANALOGRET

ENGINECOOLANTTEMPSENSOR102-2240

ENGINEOILPRESSURESENSORUNFILTD161-9931

RIGHTTURBOINLETPRESSURESENSOR161-9926

LEFTTURBOINLETPRESSURESENSOR161-9926

TURBOOUTLETPRESSURESENSOR161-9929

ANALOGRET

SIGNAL

+VANALOG

GN-18

YL-18

OR-18

OR-18

YL-18

GN-18

+VANALOG

SIGNAL

ANALOGRET

ANALOGRET

SIGNAL

+VANALOG

YL

BK-18

YL

ANALOGRET

SIGNAL

+VANALOG

GN-18

YL-18

OR-18

C B AC B A

995-BU

993-BR

997-OR

997-OR

993-BR

993-BR

997-OR

993-BR

997-OR

993-BR

997-OR

E796-GN

F714-OR

F713-PK

A746-PK

16 D-KEY

PLUG AS.101-0205

37

SOLENOID1

POWER

SOLENOID2

POWER

SOLENOID3

POWER

SOLENOID4

POWER

CYLHEADSOL 2

SOLENOID5

POWER

SOLENOID6

POWER

SOLENOID7

POWER

SOLENOID8

POWER

SOL

1&3

RETURN

SOL

2&4

RETURN

SOL

5&7

RETURN

SOL

6&8

RETURN

A701-GY

A702-PU

F729-GN

CYLHEADSOL 4

CYLHEADSOL 6

CYLHEADSOL 8

CYLHEADSOL 10

CYLHEADSOL 12

CYLHEADSOL 1

L1

CYLHEADSOL 3

CYLHEADSOL 5

CYLHEADSOL 7

CYLHEADSOL 9

F728-BR

CYLHEADSOL 11

A710-GY

F731-OR

F731-OR

A712-BR

A711-PU

F730-GY

F730-GY

A709-OR

A707-PU

F728-BR

F728-BR

A705-YL

A703-BR

F726-YL

F726-YL

A701-GY

F727-GN

F726-YL

A708-BR

A707-PU

A705-YL

F728-BR

A707-PU

A709-OR

F730-GY

A711-PU

A712-BR

F731-OR

A710-GY

A708-BR

F729-GN

A706-GY

A704-GN

F727-GN

A702-PU

G770-WH

A716-PU

A706-GY

A705-YL

A704-GN

A703-BR

YL

A715-GY

G769-PU

A713-GN

FOR 3508B ONLY

L1

YL

G769-PU

A713-GN

CYLHEADSOL 13

CYLHEADSOL 15

A715-GY

G769-PU

A714-PK

G770-WH

CYLHEADSOL 14

CYLHEADSOL 16

G770-WH

A716-PU

1 2 21 1 2 211 2 21

1 2 211 2

1 2

8C-6354COVER 8T-8736

CONNECTORSERVICE

A

B

C

D

E

F

G

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

893-GN

892-BR

WH-18

BK-18

OR-18

OR-18

BK-18

WH-18

XXX-XX

F703-GY

F704-OR

109-RD-6ATB+

SILENCE

14

13

HORN

12

6

TEST

2

1

DATA

B+

S4 11

S3 10

S1 8

B- 7

(OPTIONAL)ALARM MODULE

13 2

SP

F12

TB2-SW4

TB2-SPA

TB2-PDA+

TB2-SDA+

TB2-SDA-

TB2-RDM

TB2-PDA-

TB2-SW1

TB2-SW2

TB2-SW3

TB-2

GPHI-2

GPHI-4

GPHI-3

GPHI-1

GPHI

TB2-SV-

TB2-SV+

TB2-ALM

PWM-D

PWM-S

PWM-B-

PWM-B+

SPEED SENSOR

PWM-1

PWM-2

PWM-3

2.0A

F16

3A

SW1-GY

SW2-GY

SW3-GY

SW4-GY

GSC36-GY

PDA+-RD

PDA- -BK

SDA+-RD

SDA- -BK

RDM-GY

ALM-GY

SV+-GY

SV- -GY

L26

L27

GSC36-GY

RDM-GY

ALM-GY

L28

L28

SV+-GY

SV- -GY

L29

L30

47-BK

46-RD

31-RD

32-BK

L31

18A-WH18-GY

J1CONNECTOR

TO

103-6197

130-3349

127-9069

9X-9591

3E-3388

THIS SCHEMATIC IS FOR THE 3500BAND 3500B HIGH DISPLACEMENTGENERATOR SETS PART# 215-7680.

ENGINE PART# 193-3042GENERATOR PART# 187-6307GENERATOR PART# 188-0647

PROGRAMABLE SPARE RELAY 1 N/C OUT

STARTER MOTOR RELAY N/C OUT

GENSET FAULT RELAY N/O OUT

AIR SHUTOFF/ IGNITION SHUTOFF N/C OUT

CRANK TERMINATE RELAY N/C OUT

RUN RELAY 1 IN

PROGRAMABLE SPARE RELAY 2 IN

- BATTERY

FLYBACK GROUND

PROGRAMABLE SPARE RELAY 2 N/O OUT

RUN RELAY 2 N/O OUT

RUN RELAY 1 N/C OUT

AIR SHUTOFF/ IGNITION SHUTOFF N/O OUT

STARTER MOTOR RELAY N/O OUT

CRANK TERMINATE RELAY N/O OUT

FUEL CONTROL N/O RELAY OUT

ELECTRONIC GOVERNOR CONTROL N/O OUT

ELECTRONIC GOVERNOR CONTROL IN

+ BATTERY FUSED OUT

PROGRAMABLE SPARE RELAY 1 IN

RUN RELAY 2 IN

GENSET FAULT RELAY IN

STARTER MOTOR RELAY IN

AIR SHUTOFF/IGNITION SHUTOFF IN

FUEL CONTROL RELAY IN

CRANK TERMINATE RELAY IN

+ BATTERY UNFUSED

+ BATTERY SWITCH