SINUMERIK 810G SINUMERIK 820G Basic Version 3 Software … · 2019. 1. 28. · SINUMERIK 810G...

Service Documentation

SINUMERIK 810GSINUMERIK 820GBasic Version 3Software Version 1Installation Instructions

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Installation Guide 05.92 Edition










SINUMERIK 810GSINUMERIK 820GBasic Version 3Software Version 1Installation Instructions

Installation Guide


May 1992 Edition

Valid for:

Control Software Version

SINUMERIK 810G Basic Version 3 1SINUMERIK 820G Basic Version 3 1

User, Manufacturer and Service Documentation

Operator'sGuide

Technical Data


Manufacturer Documentation

User Documentation

General Documentation

Installation Guide- Instructions- Lists

SINUMERIK

SINUMERIK

810G/820GSINUMERIK

810G GA3

SINUMERIK 810G/820G GA3

SINUMERIK/SIROTEC

Spare Parts List

Operator'sGuide

SINUMERIK

820G GA3

Grinding Cycles, Vers. 2

SINUMERIK

ProgrammingGuide

SINUMERIK

810G/820G GA3

Interface:- Signals- Connection Conditions(T/M)

SINUMERIK

Instruction Manual- SIN 810- SIN 820

UniversalInterface

SINUMERIKWS 800ACycles LanguageCL800

SINUMERIK

800

SINUMERIK

800

PLC Programming

SINUMERIK

810/820 GA3

SINUMERIK

810

Catalog NC 25

SINUMERIK

810G/820G

Catalog NC 90

SINUMERIK

Accessoriesa a a a a a a a a a a a a

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810G/820G GA3







810G/820G GA3







810G/820G GA3

SINUMERIK® documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks” column.

Status code in ”Remarks” column:

A . . . New documentationB . . . Unrevised reprint with new Order No.C . . . Revised edition with new status. If factual changes have been made on the page

since the last edition, this is indicated by a new edition coding in the header on thatpage.

Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.

This publication was produced on the Siemens 5800 OfficeSystem.Subject to change without prior notice.

The reproduction, transmission or use of this document or itscontents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rightscreated by patent grant or registration of a utility model ordesign, are reserved.

© Siemens AG 1992 All Rights Reserved

Edition Order No. Remarks

05.92 6ZB5 410-0HV02-0AA0 A

Preliminary Remarks

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Notes for the reader

This documentation is intended for specialists involved in the installation and servicing of theSINUMERIK 810G, Basic Version 3 (brief designation: GA3) and SINUMERIK 820G, BasicVersion 3

The SINUMERIK documentation is organized in three levels:

• User Documentation• Manufacturer Documentation and• Service Documentation

The Service Documentation for the SINUMERIK 810G GA3 and SINUMERIK 820G GA3 isdivided into the following:

• Installation Instructions• Installation Lists

Additional SINUMERIK publications are also available for all SINUMERIK controls (e.gUniversal Interface, Measuring Cycles, CL800 Description).

Please contact your Siemens regional office for further details.











Technical information

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This documentation applies to software version 1.

Preconditions and Visual Inspection 1

Installation Checklist 2

Overview of Modules and Standard Jumperings 3

Voltage and Functional Tests/Drift 4

Standard Installation 5

PLC Description 6

Machine Interface 7

NC Machine Data 8

Setting Data 9

Description of Operation 10

Alarms 11

Contents

Page

1 Preconditions and Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . 1–11.1 Preconditions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–11.2 Preliminary remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–11.3 Visual inspection of system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31.3.1 Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31.3.2 Position encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31.3.3 Cable laying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31.4 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31.5 Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31.6 Overall condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31.6. Battery above power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–41.6.2 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

2 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

3 Overview of Modules and Standard Jumperings . . . . . . . . . . . . . . 3–13.1 Basic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–13.1.1 SINUMERIK 810 GA3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–13.1.2 SINUMERIK 820G GA3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–23.1.3 Overview of modules 810G/820G . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–33.1.4 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–43.1.4.1 Power supply unit 24 V DC (SINUMERIK 810G) . . . . . . . . . . . . . . . . . 3–43.1.4.2 230V AC power supply unit (SINUMERIK 820G) . . . . . . . . . . . . . . . . . 3–53.1.5 CPU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–63.1.6 Video interface modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–73.1.6.1 Video interface module, colour, monochrome . . . . . . . . . . . . . . . . . . . 3–73.1.6.2 Video interface module, monochrome . . . . . . . . . . . . . . . . . . . . . . . . . 3–73.1.7 Interface module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–83.1.8 Memory modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–83.1.9 Measuring-circuit modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–113.1.10 Monitor control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–113.1.11 I/O submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–133.1.12 Handwheel submodule (MPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–153.2 Expansion unit (mini EU, order code P06) . . . . . . . . . . . . . . . . . . . . . . 3–163.2.1 Module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–163.2.2 Jumperings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–173.2.2.1 Interface CU/MPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–173.2.2.2 Input module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–183.2.2.3 Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–193.3 Expansion unit (Maxi EU, order code P08) . . . . . . . . . . . . . . . . . . . . . 3–203.3.1 Overview of modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–203.3.2 PLC expansion unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–203.4 MPC head submodule (interface CU modules; order code P07) . . . . . . 3–213.5 Master PLC link modules (order code N75) . . . . . . . . . . . . . . . . . . . . . 3–223.5.1 Master PLC link module (in the SINUMERIK) . . . . . . . . . . . . . . . . . . . 3–223.5.2 Master PLC link module (in the SIMATIC) . . . . . . . . . . . . . . . . . . . . . . 3–23

4 Voltage and Functional Tests/Drift . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.1 Voltage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.1.1 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.1.2 Limit temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.1.3 Direct voltage +5 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.2 Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.2.1 CPU monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14.2.2 EPROM CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–24.2.3 Brightness adjustment on screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–34.3 Drift compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4

5 Standard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15.1 Standard installation sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15.2 Standard installation shown as a flowchart . . . . . . . . . . . . . . . . . . . . . 5–65.2. NC ON (overall reset chart and setting standard MD) . . . . . . . . . . . . . . 5–75.2.2 NC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–85.2.3 PLC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–95.2.4 PLC user program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–105.2.5 Alarm processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–115.3 Spindle installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–125.3.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–125.3.2 Speed settings for gear stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–135.3.3 Acceleration time constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–135.3.4 Spindle setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–135.3.5 Testing the spindle in MDA mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–135.3.6 Spindle installation sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–145.4 Axis installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–155.4.1 Feedback polarity of the feed axes - checking and adjustment . . . . . . . 5–155.4.2 Position control resolution, input resolution, display resolution . . . . . . . . 5–165.4.3 Maximum speed of the axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–165.4.4 Definition of the maximum setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–175.4.5 Variable incremental weighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–175.4.6 Closing of position control loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–185.4.7 Traversing the axes in JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–185.4.8 Multgain NC MD 260* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–195.4.9 Servo gain factor (Kv factor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–205.4.10 Acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–225.4.11 Axis installation sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–245.5 Reading in machine data from the UMS . . . . . . . . . . . . . . . . . . . . . . . 5–25

6 PLC Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16.1 Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16.2 PLC MD, PLC MD bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16.2.2 MODE switching (types of operation) . . . . . . . . . . . . . . . . . . . . . . . . . 6–26.2.3 MD description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–46.3 PLC installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–216.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–216.3.2 NC machine data for PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–226.3.3 Link PLC PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–236.3.4 Programmer commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–25

6.4 PLC operating system (OS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–256.4.1 The following functions are available in PLC OS: . . . . . . . . . . . . . . . . . 6–256.4.2 Test mode - demo program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–266.5 PLC STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–266.6 PLC program protection in the user memory submodule . . . . . . . . . . . 6–31

7 Machine Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17.1 Actual-value input measuring circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17.1.1 Connector pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17.1.2 Differential input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–27.1.3 Equivalent circuit diagram with differential input . . . . . . . . . . . . . . . . . . 7–37.1.4 Equivalent circuit diagram for actual-value input with

integrated EXE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–47.1.5 Complement with integrated EXE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–57.1.6 Input signals with integrated EXE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–67.2 Setpoint output measuring circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–77.2.1 X141 connector pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–77.2.2 Equivalent circuit diagram (for one axis) . . . . . . . . . . . . . . . . . . . . . . . 7–87.3 Sensor input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–87.3.1 Interface module 6FX1 121-2BC02 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–97.4 Serial interface (V24+20 mA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–107.5 Handwheel interface module (6FX1 126-5AA . . ) . . . . . . . . . . . . . . . . . 7–117.5.1 Connector pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–117.5.2 Equivalent circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–117.6 Shorting connector for actual value input . . . . . . . . . . . . . . . . . . . . . . 7–12

8 NC Machine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–18.1 Description of NC MD values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–18.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–18.1.2 General values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–48.1.3 Axis-specific values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–258.1.4 Spindle-specific values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–578.2 Description of NC MD bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–678.2.1 General bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–678.2.2 Spindle-specific bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–868.2.3 Channel-specific bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–888.2.4 Axis-specific bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–93

9 Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–19.1 Softkey assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–19.2 Zero offset (ZO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–19.3 Programmable ZO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–19.4 External zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–29.5 R parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–39.6 Axial setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–49.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–49.6.2 Reciprocation parameters for PLC reciprocation . . . . . . . . . . . . . . . . . 9–59.7 Spindle setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–69.8 Setting data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–79.8.1 General and RS 232 C (V.24) SD bits . . . . . . . . . . . . . . . . . . . . . . . . 9–9

9.9 Angle of rotation, for channels 1 and 3 separately . . . . . . . . . . . . . . . . 9–149.10 Code table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–15

10 Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–110.1 Spindle control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–110.1.1 Corresponding MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–110.1.2 S analog (M3, M4, M5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–110.1.3 M19 (oriented spindle stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–210.1.4 Spindle influencing by PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–910.2 Approach to reference point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1010.2.1 Corresponding MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1010.2.2 Automatic direction recognition with approach to reference point . . . . . . 10–1010.2.2.1 Approach to reference point without automatic

identification of direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1010.2.2.2 Approach to reference point with automatic identification

of direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1310.3 Leadscrew error compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1510.4 Service displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2410.4.1 Service axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2410.4.2 Service-spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2510.5 Channel structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2510.6 Rotary axis function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2910.6.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2910.6.2 Function description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–2910.7 Different input, position control and display resolutions . . . . . . . . . . . . . 10–3110.7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3110.7.2 Linear axis combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3110.7.2.1 Maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3110.7.2.2 Coding resolutions for linear axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3210.7.2.3 Resolution combinations for linear axes . . . . . . . . . . . . . . . . . . . . . . . 10–3410.7.3 Rotary axis combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3610.7.3.1 Maximum speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–3610.7.3.3 Resolution combinations for rotary axes . . . . . . . . . . . . . . . . . . . . . . . 10–3910.8 Integrated PLC auxiliary axes (OPTION N06) . . . . . . . . . . . . . . . . . . . . 10–4110.9 Host PLC link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4110.9.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4110.9.2 System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4210.9.3 Jumpering on the link modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4310.9.4 Function blocks, error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4710.9.5 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4810.10 Menu insertions by the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–5010.11 Reciprocation functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–5410.11.1 Reciprocation activated by the NC . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–5410.11.2 Reciprocation of hydraulic axes or axes driven by a drive of

another manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–5410.11.3 Reciprocation activated by the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . 10–5410.12 Hardware and software version display . . . . . . . . . . . . . . . . . . . . . . . . 10–55

11 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–111.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–111.2 Display of all messages and alarms with DIAGNOSIS softkey . . . . . . . . 11–211.3 Alarm numbers and groups/clearing alarms . . . . . . . . . . . . . . . . . . . . . 11–211.4 Alarm display on screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–411.5 Alarm list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–711.5.1 POWER ON alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–711.5.2 RS 232 C (V.24) alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1111.5.3 Axis-specific RESET alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1511.5.4 RESET alarms general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–2011.5.5 Spindle-specific RESET alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–2911.6 ACKNOWLEDGE alarm list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–30

05.92 1 Preconditions and Visual Inspection

1.1 Preconditions for installation

1 Preconditions and Visual Inspection

1.1 Preconditions for installation

a) Electrical and mechanical installation of the machine must have been completed and theaxes prepared for operation (to be confirmed by the customer).

b) Customer PLC program operational and pretested.

c) Measuring system installed and wired as far as SINUMERIK (visual check).

If the customer has fitted adapter plugs in the measuring-circuit leads:Check for proper connection, strain relief and above all the prescribed shielding.

d) Cables connected to the machine. Cable shields run to the control neutral point as perInterface Description.

Flexible earth wires installed (visual check):– Earth bar in SINUMERIK interface unit 10 mm2 – Earth bar in machine column interface unit 10 mm2

e) Customer personnel support for work on the interface unit, machine, machine operationand customer-produced PLC program.

Recommendation:Limit travel ranges (greater clearance distances) by displacing the end stop (EMERGENCYSTOP cam).

f) The specified machine data must be available.

g) Test tapes must be available for checking machine-specific functions.

1.2 Preliminary remarks

Synthetic or rubber soling, and in particular synthetic flooring and carpeting, may producestatic charging of several kilovolts in human beings. Integrated circuits are sensitive as far ashigh-voltage discharge of this type is concerned. Consequently, never touch the printedconductors or components without first discharging on an earthed system part.

Modules and power supply cables should only be withdrawn or inserted with the controldisconnected.

Even with the control disconnected, attention should be paid to static charging to preventshort-circuiting across the VCC RAM printed conductors, otherwise data in the buffered CMOS RAM memories may be corrupted or printed conductors may even burn out.

© Siemens AG 1992 All Rights Reserved 6ZB5 410-0HV02 1–1SINUMERIK 810G GA3/820G GA3 (IA)

1 Preconditions and Visual Inspection 05.92

1.2 Preliminary remarks

MOSC a u t i o n !

Observe safetyregulations!

MOSC a u t i o n !

Observe safetyregulations!

MOS is a technology used to produce integrated digital circuits. ”MOS” stands for Metal OxideSilicon. Its principal advantages are:

• Simple transistor design• High component density• Extremely low power consumption

Identification on packaging

Identification on printed circuit board

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Caution

The printed circuit board is fitted with MOS chips.To prevent these chips from being irreparably damaged, equipotential bonding must beensured prior to installing the PCB.Remove the PCB together with the conductive foam plastic from the packaging and touch anearthed system part. Do not touch the printed conductors and components!

Note in packaging

Additional notes:

Do not open the special packaging unnecessarily.Store only in the black (conductive) foam plastic.Do not bring into contact with plastic materials (possibility of static charging).Disconnect power supply prior to installation and removal.

1–2 © Siemens AG 1992 All Rights Reserved 6ZB5 410-0HV02SINUMERIK 810G GA3/820G GA3 (IA)

05.92 1 Preconditions and Visual Inspection

1.3 Visual inspection of system

1.3 Visual inspection of system

1.3.1 Earthing

Proper earthing to divert external malfunctions is vital for trouble-free operation. It must beensured that the earth wires are not kinked and have the necessary cross-section (see alsoInstruction Manual).

1.3.2 Position encoders

Particular attention is to be paid to the prescribed installation of the graduated scales (air gapetc.) and the pulse generators (coupling), see also Heidenhain- Installation and AdjustmentInstructions. Check for correct wiring and fixed location of the connectors.Other makes of position encoder may result in inaccuracy and surface quality problems.

1.3.3 Cable laying

It should be ensured as far as possible that power cables and control cables are isolated. Donot produce earth loops since such loops or non-regulation earthing may generate a ripplevoltage affecting the speed controller setpoint. Smooth running at minimum speeds is then nolonger guaranteed.Is there any kinking (fibre-optics cables)?Proper running of cables? Cable dragging?

1.4 Shielding

The overall shields of all cables running to or from the control must be earthed at the controlvia the connectors (see Interface Description Part 2).

1.5 Operator panel

Check that the pushbuttons, keys, lamps, symbols and screen are in order.

1.6 Overall condition

Check the module mounts and cover plates. Check whether the front panel screws have beentightened (M connection).

Accessory pack:

Log book and complete parts list available?(The parts list is included with the original delivery note and must be inserted in the log book).

When replacing modules or in the event of a fault, check all ICs in sockets for correct locationand fit.

Check jumper assignment on modules.


1 Preconditions and Visual Inspection 05.92

1.6.1 Battery above power supply unit

1.6.1 Battery above power supply unit

The battery holder is located on the right-hand side of the monitor housing. The battery shouldonly be replaced under power so that the stored data is not lost. The battery voltage iscontinuously monitored. Alarm 1 is displayed if the voltage drops below 2.7 V.

Battery type: 3×1.5 Vmignon cellIEC-LR-6

Backup period: approx. 1 year

Note:

The power supply can be unplugged while the device is not under power without data beinglost.

Only change the battery while the control is under power.

1.6.2 Cables

Check all cables in accordance with the cable and equipment overview (see Interface Descrip-tion 2). This applies particularly to cables produced by the customer. A random check shouldbe made on at least one connector (particular attention must be paid to conductive elastomerconnections!). In the event of failure to comply with our guidelines, the responsible sales pointmust be advised and any necessary corrective measures instigated.

Ensure that any fibre-optics cables are properly installed (bend radius as prescribed in installa-tion specifications).


05.92 2 Installation Checklist

2 Installation Checklist

810G

820G

Serial No.

Software Version

Installation sequence

Section 1 of the Installation Guide must be observed!

Copy installation checklist.

Carry out installation following the checklist.

Delete Yes/No as applicable after each section has been completed.

First installation Second installation

Name

Date

Office

Manufacturer: Customer:

Address


2 Installation Checklist 05.92

Explanations of the following points are to be found in the individual sections of this guide.

1. Are the preconditions for installation fulfilled as describedin Section 1? Yes No

2. Visual inspection: Supply connection, EMERGENCY STOP, earthing,position encoders, cable laying, shielding,keyboard, overall condition ok? Yes No

3. Voltage test performed as described in Section 4? Yes No

4. Standard installation completed and the customerspecific machine data entered? Yes No

5. PLC program entered and tested (safety functions)? Yes No

6. Position controls of axes installed and the following checked:Axis speeds / tacho generator compensation / multiplicationfactors / servo gain (Kv factor) / acceleration / exact stop /positon control loop monitors / analog spindle speed /traversing ranges? Yes No

7. Have all JOG functions been tested? Yes No

Has the function check with the test program beenperformed by the customer? Yes No

8. Was a data backup made of the following data:

• NC machine data, PLC machine data Yes No • PLC message and alarm texts Yes No • Zero offsets Yes No • Setting data Yes No • R parameters Yes No • Tool offsets Yes No

9. Has the data medium been correctly labelled, the data printed out and the data medium placed at the control correctly together with the listings? Yes No

10. Have the options been entered in the log book, the installation checklist completed, put with the log book and placed at the control? Yes No

11. Have the following functions been explained to the customer:drift compensation, reference point setting, backlash compensation? Yes No

Signatures

1st installation 2nd installation

------------------------------------------------------ -------------------------------------------------------Customer Installation engineer Customer Installation engineer



Options list

Yes NoOrdercode

Options Remarks

A03A04A05

3rd axis4th axis5th axis

2nd measuring circuit mod.2nd measuring circuit mod.Excludes F06

B01B02B03

Tape reader T61 without winderTape reader T40 with winderTape reader T50 with winder

B61 3D interpolation

B71 Grinding cycles

C47 Program memory expansion to96 Kbytes

C62 2nd RS 232 C (V.24) interface

E42 M 19 oriented spindle stop Analog spindle speed F05and/or F06

E43 Constant grinding wheel surfacespeed

E85 Oblique plunge-cut grinding

E86 Output of reversal signals

F05 Analog spindle speedspindle 1

F06 Analog spindle speedSpindle 2

2nd measuring circuitmodule Excludes A05

F72 External data input

H56 Leadscrew error compensation

J16 Graphic simulation

J22J23J24J25J26J27J28

Display text in:GermanFrenchItalianSpanishDutchRussian (in Cyrillic script)Swedish

J81J82

J85

Applies to 810GIntegrated machine control panelIntegrated customer operatorpanelExternal machine control panel

Excludes J82

Excludes J81


2 Installation Checklist 05.92

Yes No Order code Options Remarks

J81J82J85J90

Valid for 820G2nd axis submoduleRapid override submoduleExternal machine control panel2nd spindle submodule

K20

K21

K23K24K25

Measuring circuit modules with3 measuring circuits:

without EXEEXEn cannot be installedwithout EXEEXEn can be installedwith 1 EXE, 5/10 foldwith 2 EXEn, 5/10 foldwith 3 EXEn, 5/10 fold

Only one measuringcircuit (K21 ...K25) canbe installed.

M01 I/O submodule, basic modulewith mounting plate 64E/32A

M02 I/O submodule, expansionsubmodule without mountingplate 64E/32A

M01 or M04

M03 I/O submodule, expansionsubmodule without mountingplate

M01 or M04

M04 I/O submodule, expansionsubmodule with mounting plate

M10 Interface submodule forhandwheel without mountingplate

M01 or M04

M11 Interface submodule forhandwheel with mounting plate

M49 Round cable 1 m (for I/Osubmodule)

M01, M04, M11

M50 Round cable 5 m (for I/Osubmodule)

M01, M04, M11

M51M52M53M54M55

Ribbon cable to connect:1 submodule2 submodules3 submodules4 submodules5 submodules (5th submodulehandwheel)

N06 Integrated PLC auxiliary axes

N23 RAM UMS SUBMODULE128 Kbytes

N24 RAM UMS SUBMODULE256 Kbytes



Yes NoOrdercode

Options Remarks

N31 Configurability + UMS EPROMsubmodule 128 Kbytes notprogrammed

N32 Configurability + UMS EPROMsubmodule 256 Kbytes notprogrammed

N60N61N65N66N68N70N71N72N73

INPUT/OUTPUT modules for thePLC expansion unit32 inputs type K32 inputs type U32 inputs 0.5 A type K32 inputs 0.5 A type U16 outputs 2 A type U16 outputs 1 A type K64 inputs type SINUMERIK32 outputs 0.5 A, type SINUMERIK32 outputs 2 A, type SINUMERIK

P06/P08P06/P08P06/P08P06/P08P06/P08P06/P08P06/P08P06/P08P06/P08

N75 Link to SIMATIC S5 (master PLC)

N96 MPC link module(in maxi EU)

Prerequisite P08

P06 PLC expansion unitwith 10 standard slots (mini EU)

Excludes P07 or P08

P07 Distributed link of I/O submodules(MPC head module)

Excludes P06 or P08

P08 PLC expansion unit(maxi EU)

Prerequisite N96


05.92 3 Overview of Modules and Standard Jumperings

3.1 Basic system

3 Overview of Modules and StandardJumperings

3.1 Basic system

3.1.1 SINUMERIK 810 GA3

In order to save space when mounting the control on the machine and to avoid problems whenlinking various control components, the SINUMERIK 810G has been designed as a compactunit where the numerical control (NC), programmable logic controller (PLC), control keyboardand monitor are integrated into a single housing.

CPUwith arithmeticcoprocessor

Connecting cable for fan Power supply unit

Back-up battery

Interface cableto front panel

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3 Overview of Modules and Standard Jumperings 05.

SINUMERIK 810G SINUMERIK 820G Basic Version 3 Software … · 2019. 1. 28. · SINUMERIK 810G...

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Transcript of SINUMERIK 810G SINUMERIK 820G Basic Version 3 Software … · 2019. 1. 28. · SINUMERIK 810G...