Sinter Pallet CarsSinter Pallet Cars

SIMPLEX CASTINGS LTDSIMPLEX CASTINGS LTD

SIMPLEX CASTING WORKSSIMPLEX CASTING WORKS

WELCOME TOWELCOME TOSIMPLEX CASTING LTDSIMPLEX CASTING LTD

The one Roof Solution to all your Engineering Needs

CI, SG Iron, Alloy Steel and all Intricate and Heavy Castings from 500 kg to 60 tons in one piece

Structural Fabrications

Steel Plant, Power Plant, Shipping Equipments and Heavy Machines Building

Heavy Machining Capabilities all CNC

In-house Forging Unit

We Serve the Industries We Serve the Industries WorldwideWorldwide

Steel Plant

Power Plant

Cement Industries

Sugar Plants

Non-Ferrous Metallurgical Industries

Railways

Shipping

We Cast as you Need

Way back in the year 1994 Simplex Way back in the year 1994 Simplex Castings Ltd collaborated with Castings Ltd collaborated with

SATO MANUFACURING Co Ltd. SATO MANUFACURING Co Ltd. Japan and developed SG Iron Japan and developed SG Iron Sinter Plant Pallets under the Sinter Plant Pallets under the

expert guidance of expert guidance of Dr Y Matsubara. The technology Dr Y Matsubara. The technology

has been well absorbed and has been well absorbed and updated as per the modern needs updated as per the modern needs

of the Sintering Technology.of the Sintering Technology.

SIMPLEX SINTER PALLET SIMPLEX SINTER PALLET CARSCARS

Simplex has commissioned two Sinter Plants on Turnkey basis, in the past one at Bhilai Steel Plant 320 m2 with Tyazpromexoprt Russia, and other at Rourkela Steel Plant 220 m2 with Mitsui/Hitachi Zosen and understands integrity of Process quality and productivity of sinter plants which are continuously growing, and can only be met with designs suitable for the rugged iron and steel making environment.

Our technologies for Pallet Cars meet all local and market specific requirements.

BENEFITS OF SIMPLEX BENEFITS OF SIMPLEX SINTER PALLET CARSSINTER PALLET CARS

Stable for high sinter quality

Increased productivity

High structural stability with difficult charge materials

Pallet Cars with high bed height

Extended pallet width –Grate Wings Sinter Pallet Cars

Possibility of processing various ores

Less wear

Lower energy loss

Pallets Cars designed for less space requirement sinter plants

Less spillage

Manufactured as per the designed requirement of best Sinter Technologies

SINTER PALLET CARS BY SINTER PALLET CARS BY SIMPLEXSIMPLEX

Pallet Cars This new generation of sinter machine pallet cars provides the followingbenefits:

Decreased off gas volume, as the false air sucked along the side walls of conventional sinter machines is significantly reduced Increased yield

Improved productivity

Lower specific energy consumption

Improved sinter quality

SINTER PALLET CARS BY SINTER PALLET CARS BY SIMPLEXSIMPLEX

Each pallet comprises of:

A cast pallet body, as a single unit or in three pieces

Exchangeable front plates

Four roller sets, each set containing one running roller and one pressure roller, both arranged on the same shaft

Grate bars made from high alloyed cast steel

Side walls of cast material

Insulating sections to protect the pallet body

SIMPLEX SINTER PALLET SIMPLEX SINTER PALLET CARSCARS

Grate Bar

Side

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fram

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es 1

0 m

m

The material of construction of sinter plant pallets is either SG Iron or cast steel conforming to Grade 4 of IS 3038:1992 `Martensitic’ stainless steel and alloy steel castings for pressure containing parts suitable for high temperature service .

SIMPLEX SINTER PALLET SIMPLEX SINTER PALLET CARSCARS

Aligned Rollers

SIMPLEX SINTER PALLET SIMPLEX SINTER PALLET CARSCARS

Testing a SG iron PALLET CARS with high chrome cast grate bars

SIMPLEX SINTER PALLET SIMPLEX SINTER PALLET CARS and SupportsCARS and Supports

Sinter Pallet Cars and Support Systems as per your design:

1.0M x 1.0M ~ 1.5M x 5.5M

Pallet width 3m with bed height of 700 mm

Spring loading of Pallet Assemblies with high chrome grate bars, the machine structural frames, rail supports, curved pallet guides etc

Our CustomersOur CustomersDETAILS OF CENTRE PART CASTING / PALLET BODY

NAME OF SUPLY MATERIAL UNIT

CUSTOMER QTY. SPECIFICATION WT.MT.

MANDOVI PALLETS 21 ASTM A-217 GR. WC6 4.300

MANDOVI PALLETS 30 ASTM A-217 GR. WC6 4.300

MANDOVI PALLETS 5 ASTM A-217 GR. WC6 4.300

MANDOVI PALLETS 20 ASTM A-217 GR. WC6 4.300

MANDOVI PALLETS 30 ASTM A-217 GR. WC6 4.300

KUDREMUKH 16 ASTM A-217 GR. WC6 7.800

KUDREMUKH 10 ASTM A-217 GR. WC6 7.800

BHILAI STEEL PLANT 40 CAST STEEL 1.300

S.E.F.W.-III TEDESARA 165 IS:1865 600/3 (SG) 1.250

Our CustomersOur CustomersDETAILS OF CENTRE PART CASTING / PALLET BODY

BHILAI STEEL PLANT 10 CAST STEEL 1.800

S.E.F.W.-I BHILAI6 ASTM A-217 GR. WC6 6.850

12 GS 22 M04 1.000

S.E.F.W.-I BHILAI 14GGG-60 DIN 1693 (SG

Iron)3.750

S.E.F.W.-I BHILAI 5IS:1865 GR.600/3 (SG

Iron)1.750

S.E.F.W.-I BHILAI10 ASTM A-217 GR. WC6 6.850

20 GS 22 M04 1.000

S.E.F.W.-III TEDESARA 165 GS 17 CrMoV5.11 1.250

SIMPLEX CASTING BHILAI 10 IS:1865 600/3 (SG Iron) 1.750

B.E.C. BHILAI 80 GS 17 CrMoV5.11 1.250

B.E.C. BHILAI 78 GS 17 CrMoV5.11 1.250

JINDAL V.NAGAR1 ASTM A-217 GR. WC6 6.500

2 ASTM A-217 GR. WC6 0.780

LINDSAY 2 IS:1865 GR.600/3 (SG) 4.350

Our CustomersOur CustomersSinter Pallet Cars and Support Systems has been supplied to: Bhilai Steel Plant Rourkela Steel Plant Bokaro Steel Plant Essar Steel TATA Steel Vishakapatnam Steel Plant Birla Copper Hindustan Zinc Lindsay International Mandovi Pallets Ltd Egyptian Iron & Steel Co. Otto Corporation Japan, Kawasaki Steel Chiba Otto Corporation Japan, NSC-Komatsu Mitsui Corporation Osaka, Kobe Steel

ThanksThanks

Compiled & Designed by: Anil Singh and GD Mishra