Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty...

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Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003 Compresso r Motor Coupler

description

Collector –Manufactured and assembled with pipe flanges –Ready for attachment to mass flow meter

Transcript of Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty...

Page 1: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

Single Stage Centrifugal Compressor Development

• Kevin Finney• Ray Zhou• Xiaoyi Li• Krishna Murty• Jinying Zhu• Brian Gulliver• Dipjyoti Acharya

July 23, 2003

CompressorMotorCoupler

Page 2: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

• Curved Blade Impellers– Balancing completed and parts returned

• Extra Motor and Controller Ordered– Should arrive September 5th

– Extra controller in rotation• Straight Blade Impeller

– Being sent to American Hoffman for balancing• Inlet Guide Vane

– Received from 3-Dimensional Engineering

Status of Compressor Parts

Page 3: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

Status of Compressor Parts

• Collector– Manufactured and assembled

with pipe flanges– Ready for attachment to mass

flow meter

Page 4: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

Compressor Testing

• Motor Characterization– Free Spin Power Test

Motor Free Spin Power Consumption

0

20000

40000

60000

80000

100000

120000

140000

160000

180000

0 50 100 150 200 250

Input Power (W)

Shaf

t Spe

ed (R

PM)

OscilliscopePoly. (Oscilliscope)

Page 5: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

Compressor Testing Issues• Controller Problem

– Occurred after free spin test– Received new controller from Koford– Ran motor since and new controller works

Page 6: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

Compressor Testing

• Blank Shaft Testing– Bearing and coupler

losses – Shaft Alignment

Page 7: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

Compressor Assembly Animation

Page 8: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003.

Future of Compressor Development

• Run coupler and bearing test• Attach pressure and temperature

transducers• Run compressor with curved and straight

blade impellers• Compare results of both impellers