Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3}...

36
Single Crystal Deformation To make the connection between dislocation behavior and yield strength as measured in tension, consider the deformation of a single crystal. Given an orientation for single slip, i.e. the resolved shear stress reaches the critical value on one system ahead of all others, then one obtains a “pack-of- cards” straining.

Transcript of Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3}...

Page 1: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Single Crystal Deformation• To make the connection between dislocation behavior and yield strength as

measured in tension, consider the deformation of a single crystal.

• Given an orientation for single slip, i.e. the resolved shear stress reaches the critical value on one system ahead of all others, then one obtains a “pack-of-cards” straining.

Page 2: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Resolved Shear Stress• Geometry of slip: how much of an

applied stress is required for slip?

• To obtain the resolved shearstress based on an applied tensilestress, P, take the component ofthe stress along the slip directionwhich is given by Fcosl, and divide by the area over which the (shear)force is applied, A/cosf. Note that the two angles are not complementary unless the slip direction, slip plane normal and tensile direction happen to be co-planar.

t = (F/A) coslcosf = s coslcosf = s * m

Schmid factor := m

In tensor (index) form:t = bi sij nj

= b

= n

Page 3: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

3

Schmid’s Law

• Initial yield stress varies from sample to sample depending on, among several factors, the position of the crystal lattice relative to the loading axis.

• It is the shear stress resolved along the slip direction on the slip plane that initiates plastic deformation.

• Yield will begin on a slip system when the shear stress on this system first reaches a critical value (critical resolved shear stress, crss), independent of the tensile stress or any other normal stress on the lattice plane.

Schmid postulated that:

E. Schmid & W. Boas (1950), Plasticity of Crystals, Hughes & Co., London.

Page 4: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Schmid’s Law

Resolved Shear Stress

=coscos

coscos

ccc

m

mns

t

lf

ts

slfsst

=

===

Page 5: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Critical Resolved Shear Stress

• The experimental evidence of Schmid’s Law is that there is a critical resolved shear stress. This is verified by measuring the yield stress of single crystals as a function of orientation. The example below is for Mg which is hexagonal and slips most readily on the basal plane (all other tcrss are much larger).

“Soft orientation”,

with slip plane at

45°to tensile axis

“Hard orientation”,

with slip plane at

~90°to tensile axis

s = t/coslcosf

Exercise:draw a series of diagrams that illustrate where the tensile axis points in relation to the basal plane normal for different points along this curve

Page 6: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

6

Schmid’s Law

Using Schmid’s law

Page 7: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 8: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rotation of the Crystal Lattice

The slip direction rotates towards the tensile axis

Page 9: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Slip Systems in fcc materials

For FCC materials there are 12 slip systems (with + and - shear directions:

Four {111} planes, each withthree <011> directions

The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure

Page 10: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Geometry of Single Slip

• For tensile stress applied in the [100]-[110]-[111] unit triangle, the most highly stressed slip system (highest Schmidfactor) has a (11-1) slip plane and a [101] slip direction (the indices of both plane and direction are the negative of those shown on the previous page).

• Caution: this diagram places [100] in the center, not [001].

Page 11: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Schmid factors

• The Schmid factors, m, vary markedly within the unit triangle (a). One can also (b) locate the position of the maximum (=0.5) as being equidistant between the slip plane and slip direction.

(a)(b)

Page 12: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Names of Slip Systems

• In addition to the primary slip system in a given triangle, there are systems with smaller resolved shear stresses. Particular names are given to some of these. For example the system that shares the same Burgers vector allows for cross-slip of screws and so is known as the cross slip system. The system in the triangle across the [100]-[111] boundary is the conjugate slip system.

Page 13: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rotation of the Crystal Lattice in Tensile Test of an fcc Single Crystal

The tensile axis rotates in tension towards the [100]-[111] line. If the tensile axis is in the conjugate triangle, then it rotates to the same line so there is convergence on this symmetry line. Once on the line, the tensile axis will rotate towards [211] which is a stable orientation. Note: the behavior in multiple slip is similar but there are significant differences.

Page 14: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Latent Hardening and Overshooting

Page 15: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rotation of the Crystal Lattice in Compression Test of an fcc Single Crystal

The slip plane normal rotates towards the compression axis

Page 16: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 17: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 18: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 19: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 20: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 21: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 22: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 23: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 24: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Typical deformation textures in metals and alloys

FCC Metals and alloys

Texture of wires and rods:

Page 25: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Compression textures

Page 26: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rolling textures

Characteristic metal / Copper type textures develop in metals with high / medium SFE

Page 27: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rolling textures

Characteristic alloy / Brass type textures develop in metals with high / medium SFE

With increase in alloying which lower the SFE / increase strength etc.

Page 28: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rolling reduction ~ 50%

Rolling reduction ~ 75%

Rolling reduction ~ 95%

0% Zn 5% Zn 30% Zn

Combined Effect:

Amount ofDeformation+Composition

Texture transition with increasing Zn content from Metal / Copper type texture to alloy / Brass type texture.

Page 29: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 30: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 31: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 32: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

B. BCC Metals and alloys

Texture after uniaxial deformation:

A simple [110] fibre texture after cold

drawing

In general, no additional component forms,

major or even minor (studied metals and alloys include Fe, Mo, Nb, Ta,

V, W, Fe-4.6%Si and Beta Brass)

No alterations by solid solution formation

Page 33: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rollling Textures

Page 34: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single
Page 35: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

C. HCP Metals and alloys

Major criterian: c/a ratio Ideal , 1.633

Less than ideal

More than ideal

Page 36: Single Crystal Deformation · The combination of slip plane {a,b,c,d} and slip direction {1,2,3} that operates within each unit triangle is shown in the figure. Geometry of Single

Rolling textures

In addition to c/a ratio, strain rate, temperature and chemical

composition (e.g. oxygen content) plays important role

Texture variation is overall dictated by relative ease of slip and

twinning