Single Cell Proteins: “Future Fit” Ingredients...Single Cell Proteins: “Future-Fit” Feed...
Transcript of Single Cell Proteins: “Future Fit” Ingredients...Single Cell Proteins: “Future-Fit” Feed...
September 2017
Single Cell Proteins: “Future-Fit” Ingredients
Protein Challenge:
2
The Calysta Opportunity: Enabling Food Security and Sustainability
3
Innovative Nutritional Products
®
CalystaProprietary
Fermentation Platform
Naturally occurring microorganisms
Industry leading productivity and efficiency
Traceable throughout the supply chain
Feedstock costs 10x lower than sugar
Sustainable use of land and water
C1 Carbon Sources
®
®
+
Lactic Acid
Methane
Proprietary fermenter design
FeedKind Commercial Samples Shipping Worldwide from Teesside UK Plant for Continued R&D Trials
4
• Over 10 tonnes of FeedKind protein already produced in 2017
• Shipping commercial samples to customer and partners worldwide
• Facility is a “scale-down” of the original Tjeldbergodden, Norway reactor, demonstrated to produce at a rate of 10,000 mtpa
• Successful maintenance of 8+ weeks of continuous fermentation, meeting design parameters for key commercial metrics such as yield and productivity
• Partnered with Center for Process Innovation (“CPI”) to provide on site services and well trained staff
Fermenter in Teesside, England.
Ground Has Broken on 1st Commercial Plant in Memphis, Tennessee
5
• Collaborating with Cargill on what will be the world’s largest gas fermentation facility, occupying 37 acres of Cargill’s 69-acre property on President’s Island in Memphis
• Modular design lends itself to phased construction process: 20 fermenters, each similar in size to a football field end zone, plus several dryers, each approximately the height of a six-story building
• 20,000 mtpa Phase I coming online 2019, with total production capacity of 200,000 mtpa by 2021
Single Cell Proteins (SCP)
“We No Longer Need Fishmeal”
7
Salmon Industry
Shrimp Industry
• Collectively using ~500,000 tonnes fishmeal a year
• Replace fishmeal with soy + fishmeal hydrolysate and/or krill meal
• Fishmeal remains an ingredient with a beneficial cost/value relationship
• There’s nothing wrong with fishmeal from well-managed fisheries
• Reducing fishmeal, but replacing with soy + krill meal, squid liver powder, and/or squid meal
How Many Ingredients are Entirely Produced for Aquafeed?
8
Ingredient Primary Productor Byproduct?
Primary products produced
Fishmeal Core Aqua Feed, Pig Feed
Fish oil Core Aqua Feed / Human Nutrition
Wheat gluten Byproduct Flour
Corn gluten Byproduct Corn Sugar / HFCS / Ethanol
Soy Protein Concentrate
Byproduct Soybean oil
DDGS Byproduct Ethanol
Single cell proteins are purpose-made for the aquaculture industry
Millions of People Already Eat Single Cell Proteins Every Day
9
Many types of Single Cell Protein with a Wide Variety of Nutritional Values
10
Protein content
ProteinDigestibility
Fiber Content Omega-3 Oils
Bacteria 60-75% ++ <1% GMO Only
Filamentous Fungi
40-50% + 20-30% No
Yeast 20-50% = 10-50% GMO Only
Microalgae 10-30% − 10-50% Yes
Multiple Carbon Sources for SCP Production
11
Carbon/Energy Source
Pros Cons
Sugar• Mass transfer is easy• Simple plant design
• Land use, water use• Competes with human food
chain and biofuel market
C1 (Methane, methanol, CO, etc.)
• Entirely additive to the human food chain
• Mass transfer can be difficult• Proprietary plant design
Autotrophic• Additive to the food chain• Renewable
• Land use, water use• Biosecurity
FeedKind and Trial Results
• Naturally occurring microorganisms metabolize
methane as their sole source of carbon and energy,
producing a nutritious, high-protein biomass
• Does not compete with the human food chain freeing
up other feedstuffs for direct human consumption
EU Register of Feed Materials, 2013:
is a natural, non-GMO protein source®
13
Calysta production process
14
Leading Sustainability Credentials
15Sources: USDA; FAO, WHO, UNICEF Protein Advisory Group (2004);DuPont Solae, Calysta Calculations
Specific growth rates
No change in growth rate, with significant improvements in feed conversion ratios
• Rainbow trout Oncorhynchus mykiss fingerlings 62g start weight, 186g end weight (49 days). 30 fish per tank, 3 tanks per group.
• Comparable specific growth rates 2.2% to 2.3% of body weight per day with no statistically significant difference between treatments.
• Across treatments variance in fish weights was constant
• At all FeedKind protein inclusion levels, feed conversion ratios improved by 8-9%
• All treatments were significantly different from the control group (p < 0.05)
1.00
1.50
2.00
2.50
Control FeedKind10%
FeedKind25%
FeedKind35%
Ave
rage
Dai
ly G
ain
(%
)
0.6
0.8
1.0
1.2
Control FeedKind10%
FeedKind25%
FeedKind35%
* * *
Feed Conversion Ratios
* p<0.05 vs control
16
Feed Protein (%) Lipid (%)
CTRL 34.48a 67.36a
FK10 38.53a 78.11b
FK20 38.26a 79.28b
FK35 38.27a 88.89c
Nutrient Retention
60
70
80
90
100
110
Control 1.5% 3.8% 7.5% 11.3% 15.0%
Bio
mas
s /g
% FeedKind
75
80
85
90
95
100
Control 1.5% 3.8% 7.5% 11.3% 15.0%
Surv
ival
(%
)
% FeedKind
Average Biomass per Tank
Survival
Vannamei shrimp: Improved Biomass Production at Low Inclusions, Equivalent at High
• 10 juvenile shrimp per tank, 5-6 tanks per treatment
• Low inclusion levels showed significant increases in total tank biomass
• Highest inclusion levels were equivalent to fishmeal based control
• No negative effects on seen on survival highest inclusion levels
* * *
* p<0.05 vs control
*
**
17
Seriola lalandi (hiramasa): Measuring specific dynamic action with Stanford in Monterey Bay
• Conducted by Stanford in Monterey, CA using research material from our lab
• Respirometry study measuring dissolved oxygen and water temperature to determine specific dynamic action or the metabolic load required for digestion
• 4 diets with increasing percent of FeedKind protein replacing fishmeal one for one
• Highest inclusion level replaced 50% of fishmeal
• 1 tank per diet treatment and 6 fish per tank
• Fed 2% of body weight every second day for 80 days
• FeedKind protein was associated with improvements in efficiency of digestion
Specific dynamic action
0
2
4
6
8
10
12
14
control 5% 15% 29%
% o
f D
ieta
ry E
ner
gy
% FeedKind protein
18
The highest inclusion of FeedKind protein had a statistically significant improvement in surface area
• First indication that FeedKind protein can enhance an already healthy guy
• No signs of enteritis in any groups
• Provides a scientific basis for the improvement in fat absorption of total feed
Seriola lalandi: Measurable improvements in gut health
Mucosal fold area
0
0.1
0.2
0.3
0.4
0.5
OBM 10BM 25BM 50 BM
Are
a m
m2
% FeedKind protein
*
* p<0.05 vs control
19
Specific protection of DHA in fillets by inclusion of FeedKind protein across two species
20
• Loss of omega-3 from replacement of fishmeal in diet
• Significant decreases in EPA content of fillets correlating to loss of EPA in diet
• No significant decrease in DHA content of fillets
Single Cell Proteins: “Future-Fit” Feed Ingredients
21
• Single cell proteins come in many different forms
• Shouldn’t be viewed as a fishmeal replacement, but alternative protein with its own value proposition
• Significant functional feed benefits seen in variety of species and inclusion levels
• Gut health and functional benefits may be due to relatively high levels of lipopolysaccharides, nucleotides, and glutamine present in FeedKind protein