SINAMICS Startdrive on the TIA Portal

Unrestricted / © Siemens AG 2014. All Rights Reserved. siemens.com/answers

MC og drives for Innovation Days

Sales Slides │ Februar 2016

Unrestricted / © Siemens AG 2014. All Rights Reserved.

SINAMICS Family of Drives

Overview about the Portfolio

V-Series G-Series S-Series

Basic Efficient Flexible

Application Example

Requirements Basic Performance

plug ‚n‘ play

Ruggedness

General Performance

Application-org. variance

High Usability

High Performance

Highest Functionality

Innovation Driver

Closed-loop Control

Perfomance

(TIA) Totally Integrated

Automation Integration -

Energy Recovery Topology -

Integrated Safety Functions


SINAMICS Family of Drives

Target Applications / Categories of Usage

Pumps

Compressing

Ventilating

low SINAMICS Performance high

Categories of Usage

V-SERIES G-SERIES S-SERIES


S-SERIES

BASIC EFFICIENT FLEXIBLE

Moving

Processing

Machining



SINAMICS G120

Positioning within the Product Family

SINAMICS V SINAMICS G – Family of Drives

Schutzart IP20 Schutzart IP55 Schutzart IP65

V20 G120C G120 G120P G110D/G120D

0.12 – 30 kW 0.55 – 18.5 kW 0.37 – 250 kW 0.37 – 90 kW 0.75 – 7.5 kW

Basic, cost-effective, easy-to-

operate compact drive (1/3 AC).

The compact and versatile

drive system

The modular

application-specific drive system

The pump, fan and compressor

drive

The distributed conveyor

technology specialists

SINAMICS S – Family of Drives

S110 S120

Single- axis (AC/AC) Single- axis (AC/AC) Multi- axis (DC/AC)

0.1 – 90 kW 0.12 – 250 kW 0.12 – 1200 kW

The basic single-axis positioning drive The specialist for high dynamic performance and complex drive applications


SINAMICS G120

Design

The modular concept

The G120 comprises three function units

Control Unit (CU)

Power Module (PM)

Operator panel


Overview of the new generation

SINAMICS G120 FSA-F

1/3AC 240 V

3AC 400 V

Frame size FSA FSB FSC FSD FSE FSF

Line voltage Power range (LO)

1AC 200 … 240 V

3AC 200 … 240 V

3AC 380 … 480 V

3AC 500 … 690 V

0,55 – 0,75 kW

0,55 – 0,75 kW

0,55 – 3,0 kW

-

1,1 – 2,2 kW

1,1 – 2,2 kW

4,0 – 7,5 kW

-

3,0 – 4,0 kW

3,0 – 7,5 kW

11 – 15 kW

-

-

11 – 30 kW

18,5 – 37 kW

11 – 37 kW

-

37 – 45 kW

45 – 55 kW

45 – 55 kW

-

55 kW

75 – 132 kW

75 – 132 kW


SINAMICS G130

The universal converter for high power ratings

Highlights

Modular design for the

highest degree of service

friendliness

+

Reliable and

long service life

+

Straightforward

commissioning

and parameterization

+

Can be adapted to

precisely address the

application as a result of the

wide range of components

+

Can be simply integrated

in the electrical cabinet,

automation and

documentation

+

Quiet and compact +

Integrated web server

functionality

+

+ Cost saving as a result

of the high energy

efficiency


SINAMICS G150

The universal converter for high power ratings

Highlights

Ready to be connected

up and type tested +

+

Modular design for the

highest degree of service

friendliness

+

Quiet, compact,

operator friendly

+

Straightforward

commissioning

and parameterization

+

Cost saving as a result of

the high energy efficiency

Can be adapted to

precisely address the

application as a result of

the wide range of options

+

Maintenance-free design

+


functionality

+


Overview of the

SINAMICS G150 converter cabinet units available

Line voltage Version A

Version C

3 AC 380 … 480 V 110 … 900 kW 110 … 560 kW

3 AC 500 … 600 V 110 … 1.000 kW 110 … 560 kW

3 AC 660 … 690 V 75 … 2.700 kW 75 … 800 kW

Description • All optionally available line connection/and motor-side

components can be installed (see Catalog D11)

• Line/motor connection can be established from the top

or bottom

• Space-optimized design without line-side

components


SINAMICS S120, the specialist for high dynamic and complex drive

applications

S120

As a result of its flexible modular system, the high-performance S120 can be

scaled to address different drive applications. It has been perfected when it

comes to dynamic performance, axis coordination, torque and positioning

accuracy.

This is the reason that it is suitable for applications in rack feeder, continuous

material webs and cyclic, high-speed processes such as with presses, roller

feeds and packaging machines.

The S120 is available in the following versions as:

• Single-axis drive (AC/AC)

• Multi-axis drive, consisting of control unit,

infeed, motor and option modules

• Distributed multi-axis drive in IP 65, like the multi-axis drive but with motor-

mounted power unit.


SINAMICS S120, tailored for dynamic performance, axis coordination, torque

and positioning accuracy

Cross cutter

Rack feeder

Winder

Cross cutter

Servo pumps

Drilling, milling,

sawing, ....

Moving

Pumping,

Ventilating,

Compressing

Verarbeiten

Machining

Processing


SINAMICS S120

Positioning in the Matrix of Applications

S120 S120


SINAMICS S120

Flexible mounting versions and cooling types

Blocksize Booksize Booksize Compact Chassis

Units belonging to the Blocksize format

have been optimized for single-axis

applications and can only be delivered

as Power Modules PM340 (AC/AC).

The Control Unit CU310 is snapped on

directly.

The Control Unit Adapter CUA allows to

integrate the Power Modul also to, for

example, a CU320.

Units belonging to the Booksize

format have been optimized for

multi-axis applications and are

mounted directly adjacently and

interconnected via a common dc

link. They comprise a Control Unit

(e.g. CU320-2) as well as infeed-,

motor- and option modules

The Booksize Compact format

combines all benefits provided by

the Booksize format and features

the same performance but a

compacter design

As from approx. 100kW, S120 are

generally set up in the Chassis

format.

The units are available as Power

Module, infeed module and Motor

Module.

The Control Unit CU310 can be

integrated in the Power Modules

(AC/AC).

Cooling: Internal air cooling or liquid

cooling.

Cooling: Internal / external air

cooling, Cold Plate cooling and partly

liquid cooling.

Cooling: Internal air cooling and Cold

Plate cooling

Cooling: Internal air cooling, liquid

cooling


SINAMICS S120

Overview of Control Unit CU310-2 and CU320-2

Safety Integrated

Basic Functions (without license):

Safe Torque Off (STO)

Safe Brake Control (SBC)

Safe Stop 1 (SS1)

Extendend Functions:

Safe Stop 2 (SS2)

Safe Operating Stop (SOS)

Safely Limited Speed (SLS)

Safe Speed Monitor (SSM)

Safe Direction (SDI)

Safely-Limited Position (SLP)

Safe Brake Test (SBT)

Safe actual position value (SP) via PROFIsafe

The safety functions are activated either via failsafe I/Os or via the

PROFIsafe profile

Communication

Optional:

Profinet, (EtherNet/IP only CU320-2)

PROFIBUS DP / USS

CANopen (only CU320-2)

Motor control procedures

Servo / vector control for synchronous asynchronous linear torque

motors

U/f controller for induction motors

CU310-2: To control a single drive

CU320-2: To control several drives:

Up to 12 drives in U/f control or

6 drives in servo or vector control

Functions

Drive Control Chart (DCC) extends the unit functionality through freely

available control, calculating and logic blocks for simple, graphic configuring

of drive-specific control / logical and calculating functions.

Basic technological functions. The Control Unit CU320-2 allows to

combine individual drives and implement coordinate technological functions.

Easy Positioner EPos: The easy positioner allows to solve clearly

structured and simple Motion Control tasks on the drive without additional

external technological expenditure.

PID technology controller: The technology controller allows to implement

e.g. filling level, temperature, tension, pressure, flow and dancer position

controls.

Multiple standard functions: Setpoint specification, data set switchover,

controller optimization, kinetic buffering...

CU320-2 (Booksize)

CU310-2 (Blocksize)


SINAMICS S120 System, flexible extensions for Motion Control and

SINUMERIK applications

Für Produktionsmaschinen Für Bearbeitungsmaschinen

One system with convenient upgrading to Motion Control resp. Numerical Control

applications through replacement of the Control Unit

SINAMICS S120

SINAMICS CU320-2

Drive control

SIMOTION D

Drive control

Motion Control

PLC functionality

SINUMERIK sl NCU

Drive control

Numerical Control functionality

The S120 drive system

For production machines For machine-tools


SINAMICS S120

Overview of Power Modules / rated output

Infeed Modules (AC/DC) Motor Modules (DC/AC) Power Modules (AC/AC)

Basic Line Smart Line Active Line Single Double Distributed AC/AC

--- 16kW

(3AC 380 - 480V) --- 1.5 ... 9.7kW

(3AC 400V)

2x 0.9 ... 2.7kW

(3AC 400V)

0.25 – 3.0 kW

(3AC 400 V) ---

20 ... 100kW

(3AC 380 - 480V)

5 ... 36kW

(3AC 380 - 480V)

16 ... 120kW

(3AC 380 - 480V)

1.5 ... 107kW

(3AC 400V)

2x 1.5 ... 9.7kW

(3AC 400V)

0.25 – 3.0 kW

(3AC 400 V) ---

200 ... 710kW

(3AC 380 - 480V)

250 ... 1100kW

(3AC 500 - 690V)

250 ... 800kW

(3AC 380 - 480V)

450 ... 1400kW

(3AC 500 - 690V)

132 ... 900kW

(3AC 380 - 480V)

560 ... 1400kW

(3AC 500 - 690V)

110 ... 800kW

(3AC 400V)

75 ... 1200kW

(3AC 690V)

--- 10 ... 250kW

(3AC 380 - 480V )

--- --- --- --- ---

0.12 ... 0.75kW

(1AC 200 - 240V )

0.37 ... 90kW

(3AC 380 - 480V )

Booksize

Compact

Booksize

Chassis

Blocksize


Innovation teams up with continuity

SINAMICS S120 – the new Motor Modules in the

booksize format

With SINAMICS S120, Siemens is offering a modular system to

address sophisticated and demanding motion control

applications in industrial plant and machinery construction.

The SINAMICS S120 drive system is available in the blocksize,

booksize and chassis formats – as well as cabinet units. The

latest innovation for this drive system are the SINAMICS S120

booksize Motor Modules. These have been innovated in the

range from 3 to 30 A, are compatible regarding

spare/replacement parts to existing booksize products – and

offers users real value added enhancements.


SINAMICS S120 product family

Position in the product family

The modular SINAMICS S120 drive system addresses high performance applications. It offers individual

AC/AC drives as well as coordinated DC/AC drives for multi-axis applications – and is therefore the perfect

basis for plant and machine concepts.

Within the DC/AC drives, booksize Motor Modules in the range from 3 to 30 A (internal cooling) have been

innovated.


SINAMICS S120

Proven technology – consequentially innovated

SINAMICS S120 booksize: New Motor Modules

A perfect fit

for your application

with two versions

C types: Continuous motion

D types: Discontinuous motion

+

User friendly

Fast and simple wiring

+

Rugged

Reliable shield concept, optimized

structural design, solid mounting plate

+

Compatible

to the previous Motor Modules.

Software does not have to be

adapted for replacement types.

+ Compact

Less space is required in the electrical

cabinet as a result of

- new motor connection

- new Motor Modules with triple overload

capability (30A, 2x 18A)

+


SINAMICS S120 booksize

Overview of the new Motor Modules

NEW

3A 18A 30A 200A

Single

Motor Modules 3A/9A

50 mm

5A/15A

50 mm

9A/27A

50 mm

18A/54A

50 mm

30A/90A

100 mm

Double

Motor Modules 2x3A/9A

50 mm

2x5A/15A

50 mm

2x9A/27A

50 mm

2x18A/54A

100 mm

Single

Motor Modules 18A/36A

50 mm

30A/56A

100 mm

Double

Motor Modules 2x18A/36A

100 mm

D types

C types

>=45A no change to the previous Motor

Modules in the current stage NEW: Additional Motor Modules, not available for

the previous Motor Modules

Rated/maximum current

Width

Discontinuous motion:

300% overload, optimized for high-speed, intermittent load cycles

Typical for feed and positioning drives

Order No.: 6SL3120-xTExx-xADx

Continuous motion:

<= 200% overload, optimized for continuous load cycles

Typical for main spindle drives and continuous load cycles

Order No.: 6SL3120-xTExx-xACx

Legend:


SINAMICS S120M

Distributed, motor-mounted servo drive

Highlight S120M

Distributed servo drive in IP65*) degree of protection and, as an

option, DE shaft flange IP67

*): AH36 is initially only available in IP54. IP65 is available soon

Details

Synchronous servo motor with mounted Motor Module

Absolute encoder with 20-bit resolution per revolution and 12-bit multiturn;

optional holding brake

Up to 12 S120Ms can be connected to one AM600 Adapter Module/ line

(power-dependent)

Line length < 100 m; segment length < 75 m

Can be connected to S120 multi-axis system via AM600

Several AM600s can be connected

As part of the S120 multi-axis system, features all the system benefits like

Safety communication and TIA

Benefits at a glance:

Easy implementation of modular machine concepts

Less waste heat due to distributed design

Retrofits and expansions can be handled more easily as comparatively

large and components that may cause losses are located outside the

cabinet.

Hybrid-cable

AH36 AH48 AH63 AM600

• Extended

DRIVE-CLiQ

• Cabinet bushing

S120M

(1): Segment; Σ segments: line, here 9 segments.

(2): Cabinet bushing (3): DRIVECLiQ ext. after 6 drives


SINAMICS S120

Communication connection

CU310-2 for PROFIBUS DP/ USS

6SL3040-1LA00-0AA0

CU310-2 for PROFINET

6SL3040-1LA01-0AA0

CU320-2 for PROFIBUS DP/ USS

6SL3040-1MA00-0AA0

CU320-2 for PROFINET

6SL3040-1MA01-0AA0

CBC10 for CAN

6SL3055-0AA00-2CA0

The Communication Board CBC10 allows to connect the

Control Unit CU320-2 and thus the drives to the CAN protocol

(Controller Area Network).

CBE20 for PROFINET, EtherNet/IP

6SL3055-0AA00-2EB0

The Communication Board CBE20 allows, via the Control Unit CU320-2, the connection to PROFINET IO, Ethernet TCP/IP and Ethernet/IP (e.g. for direct connection to Rockwell PLC). More detailed information about EtherNet/IP is provided on the Siemens USA website: www.usa.siemens.com/eip

CU310-2 for

single-axis drive

CU320-2 for

multi-axis drive

CBE20

CBC10

LAN interface (standard on CU310-2 and CU320-2)

Device-internal LAN interface to set up communication with engineering tools (e.g. STARTER) and web server

NEW!

Now with integrated web

server for diagnosis and

maintenance without

engineering software

http://www.usa.siemens.com/eip


SINAMICS S120

Overview of accessories and components - 1 -

DC link components Mains supply interface and power components Load-side components

Active Interface Module AIM Complete mains supply interface in one unit (in combination with

Active Line Modules ALM) Line reactors Delimit low-frequency line harmonics

Line filters

Delimit, in combination with line reactors, cable-borne noise emitted

by Power Modules

Braking Module and braking resistor

Delimit the dc link voltage during short-term generator mode and reduce excessive energy. Used

for braking and targeted drive stopping in case of power failure.

Capacitor and Control Supply Modules

Increase the dc link capacity in order to bridge short-term power failures resp. perform specific

emergency retraction movements

Voltage Clamping Module

Reduces vibrations towards ground potential on drive groups with longer overall cable lengths

Adapter Module AM600

Interface of the distributed S120M drives to the DC link of the S120 multi-axis system via internal

protection and to DRIVE-CLiQ. Provision of the auxiliary voltage for the motor-mounted power

unit. Routing of DRIVE-CLiQ and the specified voltages via plug-in hybrid cable. A maximum of

12 drives can be connected.

A line terminating connector is included in the package enclosed with the AM600.

Hybrid cabinet bushing

For the cabinet bushing of the hybrid cable (IP65 at both ends) and the DRIVE-CliQ cable (for >

6 distributed drives/ degree of protection in the cabinet either IP20 or IP67, outside IP67).

Hybrid cable:

For connecting up the distributed S120M drives and with the Adapter Module and/or the cabinet

bushing. Cable contains cores for power, auxiliary voltage and DRIVE-CLiQ

Motor reactor

Reduces the voltage load on motor windings and the Power Module

load through capacitive reactive currents on longer motor cables

Sinus filter

Generates a nearly sinusoidal motor voltage and reduces the

voltage load on motor windings


SINAMICS S120

Overview of accessories and components - 2 -

Accessories Basic Operator Panel BOP20

2 zeilige Klartextanzeige, Diagnose, quittieren, einstellen

Memory Card

Speicher für Firmware, Parameter, Lizensierungsschlüssel

Supplementary system components Communication / Terminal Boards

Communication resp. I/O extension for CU320-2

Control Unit Adapter

Connection of the Power Module PM340 to CU320-2

DRIVE-CLiQ Hub Module (IP20/IP67)

Used for the starform distribution of a DRIVE-CLiQ line

Terminal Module

Add-on modules for extending the I/Os and evaluating the temperature

Voltage Sensing Module

For the exact sensing of mains voltage curves, supports operation under unfavorable power

supply conditions (voltage fluctuations/temporary interruption)

Safe Brake Relay / Adapter

Is used for the safe activation of a motor brake

Sensor Module (IP20/IP67)

Evaluates the encoder signals from machines without DRIVE-CLiQ interface

DRIVE CLiQ Extension

Required if more than 6 distributed S120M drives are operated on

one Adapter Module.


SINAMICS software: The complete customer process is seamlessly supported

Catalogs

Mall

SIZER:

Engineering the complete drive

train

Parameterizing

Optimizing

Diagnosing

Panels: Commissioning and

diagnostics directly on the drives

STARTER

Integrated WEB Server

Point-to-Point

Via Fieldbus

Commissioning /

Diagnostics & Service

NEW!

Product Selection /

Engineering


SIZER

Configuring tool for drive technology

Drive configuring

The SIZER configures the complete drive system incl. options, accessories

and cables and connections

The SIZER supports the user through comprehensive physical and technical

background knowledge

Configuring from basic individual drives through to complex drive systems

Calculation of the line harmonics and comparison with the permissible values

according to standards

Energy consumption calculation and comparison with alternative systems

Provision of characteristics, documentation, installation drawings, CAD data

to document the dimensioning results

Export of the parts list into the ordering systems (SAP).

http://www.siemens.com/sizer

http://www.siemens.com/sizer


STARTER

Commissioning tool for SINAMICS drives

Commissioning

The SINAMICS drives are commissioned via the STARTER.

The project can be set up using the electronic rating plates of the drive

components.

The STARTER offers guided commissioning via Wizards and graphic

screens for standard applications.

Fine tuning is performed via the expert list.

Test and diagnostic functions shall support the user.

The usability is continuously enhanced.

Multi-channel oscilloscope function (Trace) optimizes commissioning,

operation and troubleshooting.

http://www.siemens.com/starter

http://www.siemens.com/starter



in SINAMICS S120 as from RT V4.6

Direct device access without software

Direct access to SINAMICS S120 without using specific software (e.g.

STARTER)

For example, for diagnostic purposes, display of all faults and warnings

output on the entire drive unit, fault acknowledgement, parameter

adjustment...

Can be used to perform firmware and project updates

Every Internet-capable PC / Notebook using a conventional Internet Explorer

suffices. Released for Microsoft Internet Explorer V7.0 (or later), Mozzilla

FireFox V3.5 (or later), Opera V10.5 (or later)

Access via all TCP/IP-capable interfaces, e.g. via Profinet or the local LAN

interface

If a WLAN Router is connected, the websites can also be viewed using other

web-capable devices such as tablets and smartphones.

Password-protected access

NEW!


Integrated web server from RT V4.6

with web browser with STARTER

Start

Homepage for

first commissioning

Create user …

... or load project

Set parameters

Done

ONLINE

Download to the drive

How to

create a user and

quickly make the drive “rotate” Create the project and drive as

usual

OFFLINE

Save as ZIP

file in the file system


SINAMICS G120 the modular drive system

… modular and universally useable

SINAMICS G120C the compact drive

… economic and functionally optimized for

auxiliary drives in machine building

SINAMICS G110M / G120D the distributed conveyor technology specialists

… compact, energy-efficient, with high degree of

protection, its functions have been especially

tailored for conveyor equipment

SINAMICS G120P the distributed or central pump, fan and compressor expert … economic, energy-efficient and functionally optimized for pumps, fans and compressors

SINAMICS Startdrive on the TIA Portal … seamless integration of the SINAMICS G drive technology

SINAMICS Startdrive on the TIA Portal

… consistent drive engineering for the perfect interaction with

SIMATIC in every application


Motion Control with SIMATIC & SINAMICS … Motion Control Applications

Positioning

• Hoists, lifts

• Building technologies

• Feeders, palletizers

etc.

Coordination

(Gearing, camming)

• Relative gearing

• Synchronized axes

• Rotary knife, Flying saw

etc.

• Pumps, fans, mixers

• Conveyors

• Auxiliary drives

etc. Speed

• Cartesian picker

• Delta picker

• Scara roboter

etc.

Path

In

fu

ture

: S

7-1

50

0 T

S

7-1

50

0

Co

mp

lex

ity

SIN

AM

ICS

(E

Po

s, D

CC

)


Motion Control with SIMATIC & SINAMICS … where, with how many axis?

The customer and the application determine the best applicable configuration

Decentral

Motion Control with SINAMICS G/S (FB)

Central

Motion Control with SIMATIC S7-1500 (TO)

How many TO axis can be calculated

in maximum by S7-1500 (FW1.5)?

CPU 1511/1513: 6 axis

CPU 1515/1516: 30 axis

CPU 1517: 96 axis

CPU 1518: 128 axis

How many EPos axis can be controlled

in maximum by S7-1500?

Which drives are suitable?

Depends on the number of connectable

I/O Devices and the load memory size

of each PLC.

Every drive with PROFIdrive or

analog interface, especially

SINAMICS G/S.

Which PLCs are suitable?

Every PLC including PROFINET–

Controller or PROFIBUS-Master

interface, especially SIMATIC PLCs.

(S7-300, S7-400, S7-1200, S7-1500).


Motion Control with SIMATIC & SINAMICS … possible solutions for speed and positioning axis

Position controller

Axis behaviour

Interpolation

OB MC-Interpolator

Interpolator

Technology object (TO)

Axis behaviour

PLCopen Blocks

Motion instructions

OB MC-Servo

Position controller

FB SINA_SPEED

FB SINA_POS (EPos)

Speed / Positioning axis Speed / Positioning axis

The customer and the application determine the best applicable configuration

Central

Motion Control with SIMATIC S7-500(TO)

Decentral

Motion Control with SINAMICS G/S(FB)


Motion Control with SIMATIC & SINAMICS … Highlights: Motion Control - Central and Decentral

Decentral Central Low PLC load and very high numbers of axis feasible

Extensive drive diagnostics and messages

Harmonized Standard-FB´s with intuitive interface

Additional drive integrated functions feasible

(monitoring and compensation functions)

Highest usability and engineering efficiency without special

drive technology knowledge

Extensive drive & technology diagnostics and messages

Axis behaviour and dynamics instantaneously changeable

Motion programming with PLC-Open Standard


Page 36

SIMOTICS M-1PH8 one motor – lots of possibilities

with the innovative modular design concept

Flexible termination

technique

3 cooling types

Asynchronous and synchronous

Free choice among type

of constructions

Different bearings

8 shaft heights

Different encoder-

systems

Flange mounting

possible (IM B5...)

Solid or hollow shaft

Fine graded rotation

speed range


Page 37

Topic SIMOTICS linear motors

L-1FN3

Characteristics The linear motor for applications requiring high dynamics and highest precision

Cooling type Water cooling

Image

Feedrate force FN 200 – 10,375 N

Velocity vmax (FN) 105 - 836 m/min

Rated Power Pel,max 1.7 – 81.9 kW

Overview

SIMOTICS L-1FN3


Page 38

Topic L-1FN3

Characteristics

• Excellent force density with compact design

• Excellent dynamics and precision

• Excellent repeat accuracy

Applications

• Milling machines, lathes and grinding machines

• Laser processing centers

• Handling

• Production machines

• Oscillators

• Experimental set-ups

Characteristics

SIMOTICS L-1FN3


Page 39

SIMOTICS L-1FN3

Feature / Function Benefit

Compact design, direct integration into the

machine Higher rigidity

Higher precision

Minimum heat transfer to the mechanical

system thanks to precision cooling No loss of accuracy due to heat input

Contactless drive (no coupling, no gear)

No downtime for maintenance

No loss of accuracy

Free of wear, therefore no readjusting

necessary

High process reliability

Avoidance of effects of elasticity, play and

friction

High dynamics and high precision

Application Milling and grinding machines, lathes, laser processing centers, handling, production machines,

oscillators, experimental set-ups

SIMOTICS L-1FN3 Portfolio

Version Peak load and continuous load


Series 050 100 150 300 450 600 900


Page 40

Topic Peak load motor

1FN3…-.W..0-0.A1

Continuous load motor

1FN3…-.N..0-0.A1

Characteristics

• Short power-on duration

• Comparable to S3 duty

• High acceleration rates

• For horizontal axes in machine tools or compensated

vertical axes

• Highest acceleration rates for a brief period of time

• Long power-on duration

• Comparable to S1 operation

• High process forces

• For vertical / sloped axes in machine tools without

(complete) weight compensation

• Continuous high rates of acceleration

Applications

• Milling machines, lathes and grinding machines

• Laser processing centers

• Handling

• Production machines

• Oscillators

• Experimental set-ups

Characteristics

SIMOTICS L-1FN3


Page 41

SIMOTICS Torque motors

T-1FW3 T-1FW6

Features Torque motor for applications requiring highest torque Built-in torque motor for applications requiring highest torque

and high precision

Cooling type Water cooling Self-cooling Water cooling

Shaft types Hollow shaft Solid shaft Plug-on shaft

Pictures

Rated power Prated 2.8 – 380 kW 1.7 – 54.1 kW

Rated speed nrated 150 – 1,200 rpm 38 – 940 rpm

Rated torque Mrated 100 – 7,000 Nm 22 – 5,760 Nm

Overview

SIMOTICS T-1FW3 and T-1FW6


Page 42

SIMOTICS T-1FW3


Extremely high control performance

(radially and axially soft; rotatory very stiff) Speed accuracy

Full performance of SINAMICS S usable

Plug & Play system through mounting set

(torque arm, clamping element, centering

sleeve)

Reduced configuration effort for the

customer

Safety through system-tested complete

solution Fast motor commissioning

Increased lifetime Longer intervals between maintenance

>60,000h

Application Extruder main drives, screw drives for injection molding machines, roll drives / winders /

cross lapper, pull-roll drives for foil-stretching machines, servo presses and many more.

SIMOTICS T-1FW3 Portfolio

Shaft type Hollow shaft, plug-on shaft, solid shaft


Shaft height 150 200 280


Page 43

Characteristics

SIMOTICS T-1FW3

Topic T-1FW3

Hollow shaft

T-1FW3

Plug-on shaft

T-1FW3

Solid shaft

Characteristics

• Can be used for cooling/heating

application, measuring cables etc.

• Motors with different frame sizes can

be used on one machinery shaft

• Quick and easy assembly thanks to

integrated shaft centering

• Cost optimized connection concept

• Longer bearing lifetime

(up to Lh10 = 60,000)

• Encoders can be easily replaced

• Safety-capable

• Classic motor assembly

• A geared motor can

be easily replaced

without having to change the connection

to the machine

• Encoders can be easily replaced

• Safety-capable

Applications

• Extruder main drives

• Screw drives for injection molding machines

• Roll drive / winders / cross lapper

• Pull-roll drives for foil-stretching machines

• Stretch, calender and chill rolls

• Dynamic positioning tasks, e.g. rotary tables, cyclic conveyor belts

• and many more


Page 44

Advantages

SIMOTICS T-1FW3 with different shaft types

1

2

3

1

Solid shaft

• Classic motor mounting

• A geared motor can be easily replaced without

changing the connection to the machines

• Easy encoder replacement

2

Plug-on shaft

• Quick and easy mounting thanks

to integral shaft centering

• Cost optimized connection concept

• Easy encoder replacement

3

Hollow shaft

• Can be used for cooling/heating media, measuring

cables etc.

• Motors with different frame sizes can be used


Page 45

Hollow shaft Plug-on shaft Solid shaft

Mounting Set

Motor mount element (Q30)

Clamping element

(T32)

280 Incl. High-Speed

type

(1,000 rpm)

Incl. High-Speed

type

(1,000 rpm)

200 Incl. High-Speed

type

(1,000 rpm)

Incl. High-Speed

type

(1,000 rpm)

150

Overview

Shaft types and options depending on shaft heights

Available


Page 46

SIMOTICS T-1FW6 built-in torque motors


Avoidance of effects of elasticity, play and

friction

High dynamics and high precision

No wearing parts such as coupling, gear

etc.

Minimum maintenance effort

No against fit for cooling necessary for

integrated cooling design Easy machine integration

Self-cooled version has the same

dimensions and interfaces as the

respective water-cooled frame size

Easy alteration of the cooling type for

frame sizes 1FW605x and 1FW606x

possible

Application Rotary tables and dividing heads, rotary axes in machine tools, roller and cylinder drives, infeed and handling axes,

medical application, measuring machines

SIMOTICS T-1FW6

Portfolio

Construction type External cooling jacket Integrated cooling Self-cooling

Cooling type Water cooling Water cooling

Frame size 090 130 150 050 060 160 190 230 290 053 063

Outer Ø Stator

[mm] 230 310 385 159 184 440 502 576 730 159 184


Page 47

Topic

Self-cooling

1FW6053 and 1FW6063

Outer cooling jacket

1FW6090 to 1FW6150

Integrated cooling

1FW6050 and 1FW6060

1FW6160 to 1FW6290

Characteristics

• Same mechanical interfaces as the

respective water-cooled torque motors

• For applications where the use of

water cooling is explicitly not requested

or required

• One water cooler cools motor and

machine

• Customer provides against fit for the

realization of the water circulation

• Precise recording of temperature

according to the Thermo-Sandwich®

concept in case of dual-circuit cooling

• Simple cooling water connection via

standard connections

• Simple mechanical interface through

closed cycle cooling system

• The motor does not need a precise

against fit

Applications

• Roller and cylinder drives

• Infeed and handling axes

• Medical Application

• Measuring machines

• Rotary table and dividing heads

• Rotary axes in machine tools

Characteristics

SIMOTICS T-1FW6 built-in torque motors


Page 48

Frame size

External diameter [mm] Self-cooling Outside cooling jacket Integrated cooling

05 = 159 Integrated single-circuit cooling

(1 cooling circuit)

06 = 184 Integrated single-circuit cooling

(1 cooling circuit)

09 = 230

13 = 310

15 = 385

16 = 440 Integrated two-circuit cooling

(2 cooling circuits)







Overview characteristics and cooling

SIMOTICS T-1FW6 Built-in torque motors


Page 49

DRIVE-CLiQ

System Components –

perfectly harmonized products

MOTION-CONNECT Built-on Encoders

DRIVE-CLiQ – The chip for the open

interface for encoders

Cable assemblies for use in machine tools

or production machines

MC500

MC800PLUS

DQ100

For determination of position, angle

and speed or velocity for machines in

connection with SINAMICS, SIMATIC,

SIMOTION and SINUMERIK


Page 50

MOTION-CONNECT

Technical data / profile

Product MC300 MC500 MC800PLUS

Application

Basic product for drive systems with

V70/V90 and 1FL6 for mainly fixed

installation and basic mechanical

requirements

Product for mainly fixed installations and

economic demands

Performance product for use in cable carriers

at increased mechanic demands

Image

Type Power cable Signal cable Power cable Signal cable Power cable Signal cable

Cable jacket PVC PVC PUR

Flame retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3

Shielded Yes Yes Yes

c/UL or UL/CSA 758/C22.2 N.210 758/C22.2 N.210 758/C22.2 N.210

RoHS conformity Yes Yes yes


Page 51

MOTION-CONNECT

Overview connection technique

SINAMICS S120/S110 SINAMICS S120 Connection technique

MOTION-CONNECT

Example:

SIMOTICS S-1FK7

Pre-assembled

signal cable

Pre-assembled power

cable

Motor

with DRIVE-CLiQ

Advantage:

• Electronically rating plate makes

commissioning easier

Motor

without DRIVE-CLiQ

Connection via SMC

• Signal cable to SMC

• DRIVE-CLiQ cable to SINAMICS


Page 52

MOTION-CONNECT


Test of the cables in the complete system,

EMC tests and UL/CSA-approvals, IP67 test

for power cables

Safety and availability

Service & Support for the complete system

Plug and Play and 100% guaranteed

functionality thanks to system test

SPEED-CONNECT (quick-release lock) and

DRIVE-CLiQ High Usability

Safe and faster commissioning

Almost constant mechanic characteristics

during the product lifecycle Constant quality

Long lifecycle, tested up to 10 Mio. bends

Cost savings

Application Cables for use in machine tools and production machines

MOTION-CONNECT

Product MC300 MC500 MC800 Plus

Application Mostly fixed installation Mostly fixed installation Cable carriers

Assemblies Fixed lengths In decimeter increments


Page 53

Range of application

Built-on encoders

Incremental encoder Absolute encoder single-turn Absolute encoder multi-turn

• Measures relative movements

• No absolute position

• Referencing is necessary

• Absolute position within one revolution

• No gearbox available

• No traversing range

• e.g. rotary table

• Absolute position within one revolution

• Additional internal gearbox

• 4096 revolutions can be detected

• e.g. ball roller spindle:

for long distances


Page 54

Characteristics Absolute encoder Incremental encoder

Mounting Synchro or clamping flange, hollow shaft Synchro or clamping flange

Range of application

Applications that require position information at power-on without

additional reference cycle

Suitable for complex machines or

machines with large dimensions

Need of a reference point cycle for the determination of the

position

Suitable for simple machine concepts with

mostly small dimensions

Differences between the encoder types

Absolute and incremental encoder


Page 55

Characteristics Absolute encoder Incremental encoder

Range of application Applications that require position information at power-on Need of a reference point cycle for the determination of the

position

Structure

Optoelectronic scanning of the code disc in transmission mode

(with a higher number of tracks in comparison

to incremental encoders)

Optoelectronic scanning of the code disc in transmission mode

ting Synchronous or trim ring, slip-on shaft Synchronous or trim ring

Interface

DRIVE-CLiQ

SSI

EnDat

PROFIBUS DP-V2

PROFINET IO with RT/IRT

Analog signals sin/cos with level 1 Vpp

RS 422 differential signals (TTL)

HTL (High Voltage Transistor Logic)

Range of application encoder types

Absolute and incremental encoder


Page 56

Built-on encoder


System tested and certified components

for optimally harmonized systems

Safety for our customer

Service & Support for the complete

system

Plug and Play and 100% guaranteed

functionality thanks to system test

Complete product range available for

ordering

• Incremental encoders

• Absolute encoders

• Components

Everything from one single source, one

single supplier for the whole system

Application For use in machine tools and production machines as an additional external measuring system

Built-on encoder Product Incremental encoder Absolute encoder Accessories


Page 57

Measuring systems

DRIVE-CLiQ – the open encoder interface


Page 58

DRIVE-CLiQ revealed on encoder side

Further encoder manufacturers have already started development

DRIVE-CLiQ is placed in the market as an open encoder interface for the SINAMICS system. Objective is a broad base of encoder manufacturers

for direct measurement systems and built-on encoders with an integrated DRIVE-CLiQ interface.

DRIVE-CLiQ

DRIVE-CLiQ certificate Products in

development Contract signed

http://www.fagorarrasate.com/index.asp


Page 59

CLiQ

Certified encoders with DRIVE-CLiQ interface

Updated list of encoder manufacturers and certified products (see PRODiS):

http://support.automation.siemens.com/WW/view/en/65402168

Note:

Information about applicable EnDat 2.2 measuring systems with SMC40 is available from Heidenhain





Page 60

Application & mechatronic support for

Linear and torque motors

Presales Support

• Back office support for technical inquiries

• Motor selection and dimensioning

• Configuration of components

Special Support

• Application consulting on-site

• Workshops for safe mounting of built-in motors

• Support concerning external components (e.g. encoders), system compatibility tests (laboratory)

• Dimensioning and commissioning of Direct Drive Systems

Customer Specific Support

• Technical support of customer specific projects and pilot customers

Mechatronic Support

• Simulation of machine designs with finite elements methods

• High End optimization and metrological machine analysis

I DT MC GMC M 4 supports our customers in the successful integration of direct drives – from the first meeting to the

functioning machine .

[email protected]


Page 61

Tools

CAD Creator for the mechanical design engineer

Features

• Provision of dimension drawings and 3D CAD data

• Display of dimension drawings and 3D CAD data using the integrated viewer

• Supports various search options (e.g. according to "geometrical data", "order

number" etc.)

• Supports all of the usual 2D/3D CAD formats

• Supports 5 languages (German, English, French, Italian, Spanish)

• Included in the SIZER engineering tool

• Add-on for the engineering tool PFAD Plus (CD version only)

Contents

• 1FT6, 1FT7, 1FK7, 1FE1

1FT6, 1FT7, 1FK7, 1FK7-DYA geared motors

• 1PH7, 1PH4, 1PL6, 1PH8

• 1FW3, 1FE1, 1PM4, 1PM6, 2SP1

• SINAMICS, SINUMERIK and SIMOTION components

Ordering information

• Online-Version: www.siemens.de/cad-creator

http://www.siemens.de/cad-creator




Page 62

Tools

DT-Configurator

Configuration

• Converter selection based on the application matrix without requiring

expert knowhow

• Supply of the optimum SINAMICS

converter, optimally tailored to address

all requirements

• 2D/3D models, operating instructions,

data sheets

• Support for the subsequent ordering process

• DT Configurator

• DT Configurator 1FK7

https://eb.automation.siemens.com/mall/en/de/Catalog/Products/10028832?tree=CatalogTree&activeTab=order



https://eb.automation.siemens.com/mall/en/de/Catalog/Products/10035198?tree=CatalogTree






Page 63

Service and Support – The Siemens Network:

Close to the customer and worldwide

Field Service Our specialists are always in your vicinity – they quickly get on site –worldwide

+49 (0)180 5050 444 for Germany,

regional contact persons see below

Spare Parts*) By storekeeping spare parts and worldwide logistics, we can ensure fast delivery.

Repairs*) We repair fast, reliably and with high quality

+49 (0)180 5050 448 for Germany


Improvement and Retrofit*) Through improvement and retrofit measures, we offer an alternative to new investments.

*) Specific region-specific matters are handled by our contact persons, Contact Partner Database:

http://www.automation.siemens.com/partner/index.asp?regid=ww&lang=en&comptcid=v



Page 64

Service and Support – The Siemens Network:

Close to the customer and worldwide

Online Support You can directly access current expert knowledge in numerous languages on the Internet. http://www.siemens.com/automation/service&support

Technical Support Experts answer technical inquiries fast and competently.

+49 911 895 7222 for Germany

+1 423 262 2960 for America

+86 10 6475 7575 for Asia/Pacific


Technical

Consulting *)

Optimal system solutions with automation components from Siemens

Engineering incl. Software-

Engineering *)

The fast, competent solution

*) Specific region-specific matters are handled by our contact persons, Contact Partner Database:


http://www.siemens.com/automation/service&support

http://www.siemens.com/automation/service&support


SINAMICS Startdrive on the TIA Portal

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