Simultaneous In-situ Analysis of Instabilities and First ...€¦ · the synthesis of star-shaped...

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The rheological properties of the polymers are one of the most important factors when processing polymer melt since they provide information about the internal resistance to polymer shaping and, in the case of coatings, to levelling. In general, rheological properties of polymers depend on various parameters, like the degree of branching, branch length, and chain architecture. It is well known that branched polymers display significantly different rheological properties compared to linear polymers and polymer networks. Some authors have already reported that at low shear rates the viscosity of branched chains could be 100 times greater than that of linear polymers of equal molecular weight, while at high shear rates, the viscosity of the branched polymers may be lower 1 . This is the result of the enhanced shear-thinning behaviour of branched polymers. In recent years there has been an increasing interest in the synthesis of star-shaped and hyperbranched (HB) polycaprolactone polymers and copolymers, which have better solubility, lower viscosity and melting temperature as well as a lower degree of crystallization compared to their linear analogues 2,3 . Potential applications for those polymers are diverse, from epoxy toughener, PVC plasticizer, to various biomedical applications. In the present work a Polycaprolactone was used with hyperbranched polyester Boltorn H40 in order to prepare star-shaped graft copolymers with improved mechanical properties. Various reactant ratios were used for a systematic thermal and rheological characterization. In addition, the same rheological characterization was performed for two linear polymers, which exhibited similar number average molecular weight (Mn) as above mentioned star-shaped copolymers. For all samples the complex viscosities, obtained in linear viscoelastic range, were at 75°C correlated to molar mass. The results showed that as the reactant ratio increased from BH40:PCL=1:1 to 1:5 the complex viscosity exponentially decreased with the increasing molecular weight. However, as the reactant ratio was increased above 1:5 the complex viscosity significantly increased. In order to evaluate structural changes that occurred during heating and cooling the rheological properties of all samples were determined as a function of temperature. The temperature dependence of the rheological properties of copolymers was followed in LVR and compared to thermal characterization, obtained with differential scanning calorimetry (DSC) measurements. The rate of cooling/heating strongly influences the crystallization process and consequently also the rheological properties of the The Effect of Polycaprolactone Grafting on Temperature Dependent Rheological Properties of Multiarm Star copolymers Lidija Slemenik Perše 1 and Miroslav Huskić 2,3 1 National Institute of Chemistry, Laboratory for Materials Chemistry, Ljubljana, Slovenia 2 National Institute of Chemistry, Laboratory for Polymer Chemistry and Technology, Ljubljana, Slovenia 3 Center of Excellence Polimat, Ljubljana, Slovenia ANNUAL TRANSACTIONS OF THE NORDIC RHEOLOGY SOCIETY, VOL. 24, 2016 15

Transcript of Simultaneous In-situ Analysis of Instabilities and First ...€¦ · the synthesis of star-shaped...

Page 1: Simultaneous In-situ Analysis of Instabilities and First ...€¦ · the synthesis of star-shaped and hyperbranched (HB) polycaprolactone polymers and copolymers, which have better

The rheological properties of the polymers are one of the most important factors when processing polymer melt since they provide information about the internal resistance to polymer shaping and, in the case of coatings, to levelling. In general, rheological properties of polymers depend on various parameters, like the degree of branching, branch length, and chain architecture. It is well known that branched polymers display significantly different rheological properties compared to linear polymers and polymer networks. Some authors have already reported that at low shear rates the viscosity of branched chains could be 100 times greater than that of linear polymers of equal molecular weight, while at high shear rates, the viscosity of the branched polymers may be lower1. This is the result of the enhanced shear-thinning behaviour of branched polymers. In recent years there has been an increasing interest in the synthesis of star-shaped and hyperbranched (HB) polycaprolactone polymers and copolymers, which have better solubility, lower viscosity and melting temperature as well as a lower degree of crystallization compared to their linear analogues2,3. Potential applications for those polymers are diverse, from epoxy toughener, PVC plasticizer, to various biomedical applications.

In the present work a Polycaprolactone was used with hyperbranched polyester Boltorn H40 in order to prepare star-shaped graft copolymers with improved mechanical properties. Various reactant ratios were used for a systematic thermal and rheological characterization. In addition, the same rheological characterization was performed for two linear polymers, which exhibited similar number average molecular weight (Mn) as above mentioned star-shaped copolymers. For all samples the complex viscosities, obtained in linear viscoelastic range, were at 75°C correlated to molar mass. The results showed that as the reactant ratio increased from BH40:PCL=1:1 to 1:5 the complex viscosity exponentially decreased with the increasing molecular weight. However, as the reactant ratio was increased above 1:5 the complex viscosity significantly increased. In order to evaluate structural changes that occurred during heating and cooling the rheological properties of all samples were determined as a function of temperature. The temperature dependence of the rheological properties of copolymers was followed in LVR and compared to thermal characterization, obtained with differential scanning calorimetry (DSC) measurements. The rate of cooling/heating strongly influences the crystallization process and consequently also the rheological properties of the

The Effect of Polycaprolactone Grafting on Temperature Dependent

Rheological Properties of Multiarm Star copolymers

Lidija Slemenik Perše1 and Miroslav Huskić2,3

1 National Institute of Chemistry, Laboratory for Materials Chemistry, Ljubljana, Slovenia 2 National Institute of Chemistry, Laboratory for Polymer Chemistry and Technology,

Ljubljana, Slovenia 3 Center of Excellence Polimat, Ljubljana, Slovenia

Simultaneous In-situ Analysis of Instabilities and First Normal StressDifference during Polymer Melt Extrusion Flows

Roland Kádár1,2, Ingo F. C. Naue2 and Manfred Wilhelm2

1 Chalmers University of Technology, 41258 Gothenburg, Sweden2 Karlsruhe Institute of Technology - KIT, 76128 Karlsruhe, Germany

ANNUAL TRANSACTIONS OF THE NORDIC RHEOLOGY SOCIETY, VOL. 24, 2016

ABSTRACTA high sensitivity system for capillaryrheometry capable of simultaneously de-tecting the onset and propagation of insta-bilities and the first normal stress differ-ence during polymer melt extrusion flowsis here presented. The main goals of thestudy are to analyse the nonlinear dynam-ics of extrusion instabilities and to deter-mine the first normal stress difference inthe presence of an induced streamline cur-vature via the so-called ’hole effect’. Anoverview of the system, general analysisprinciples, preliminary results and overallframework are herein discussed.

INTRODUCTIONCapillary rheometry is the preferredrheological characterisation method forpressure-driven processing applications,e.g. extrusion, injection moulding. Themain reason is that capillary rheometry isthe only method of probing material rheo-logical properties in processing-like condi-tions, i.e. high shear rate, nonlinear vis-coelastic regime, albeit in a controlledenvironment and using a comparativelysmall amount of material.1 Thus, it isof paramount importance to develop newtechniques to enhance capillary rheome-ters for a more comprehensive probing ofmaterial properties. Extrusion alone ac-counts for the processing of approximately35% of the worldwide production of plas-tics, currently 280⇥ 106 tons (Plastics Eu-rope, 2014). This makes it the most im-portant single polymer processing opera-

tion for the industry and can be found ina variety of forms in many manufacturingoperations. Extrusion throughput is lim-ited by the onset of instabilities, i.e. prod-uct defects. Comprehensive reviews on thesubject of polymer melt extrusion insta-bilities can be found elsewhere.4,6 A re-cent method proposed for the detectionand analysis of these instabilities is that ofa high sensitivity in-situ mechanical pres-sure instability detection system for cap-illary rheometry.8,10 The system consistsof high sensitivity piezoelectric transducersplaced along the extrusion slit die. In thisway all instability types detectable, thusopening new means of scientific inquiry. Asa result, new insights into the nonlinear dy-namics of the flow have been provided.9,14

Moreover, the possibility of investigatingthe reconstructed nonlinear dynamics wasconsidered, whereby a reconstructed phasespace is an embedding of the original phasespace.2,14 It was shown that a positive Lya-punov exponent was detected for the pri-mary and secondary instabilities in lin-ear and linear low density polyethylenes,LDPE and LLDPE,.14 Furthermore, it wasdetermined that Lyapunov exponents aresensitive to the changes in flow regime andbehave qualitatively different for the iden-tified transition sequences.14 It was alsoshown that it is possible to transfer thehigh sensitivity instability detection sys-tem to lab-sized extruders for inline ad-vanced processing control and quality con-trol systems.13

A very recent possibility considered

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polymers. Various rates of heating/cooling were therefore applied to the copolymers. The present study showed that the results of rheological characterization strongly coincided with the results of thermal characterization. New information about structural changes that occur during cooling/heating process of the studied copolymers are also presented.

REFERENCES 1. Wood-Adams, P.M., Dealy, J.M., deGroot, A.W., and Redwine, O.D. (2000), "Effect of Molecular Structure on the Linear Viscoelastic Behavior of Polyethylene", Macromolecules, 33, 7489–7499. 2. Mou, L., Chen, N., Zhu, K., Chen, Y., and Luo, X. (2012), "Copolymer of star poly(epsilon-caprolactone) and polyglycidols as potential carriers for hydrophobic drugs", Polym. Adv. Technol, 23, 748-755. 3. T. Cai, T., Li, M., Zhang, B., Neoh, K., and Kang, E. (2014), "Hyperbranched polycaprolactone-click-poly(N-vinylcaprolactam) amphiphilic copolymers and their applications as temperature-responsive membranes", J. Mater. Chem. B, 2, 814-825.

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