SIMULATION MODEL APPROACH TO DEVELOP WAREHOUSE …

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Template provided by: “posters4research.com” to determine the time efficiency toward the goods to store in warehouse and to develop the simulation model to enhance warehouse design by using simulation model software. ABSTRACT INTRODUCTION CONCLUSIONS AND RECOMMENDATION SIMULATION MODEL APPROACH TO DEVELOP WAREHOUSE AT FACTORY by ARENA simulation system MUHAMMAD ANUAR BIN MD ISA (UNIVERSITI MALAYSIA PAHANG) Supervisor EN.WAN MUHAMMAD NOOR SARBANI BIN MAT DAUD by using simulation model the efficiency in warehouse at factory can be improve and the warehouse design can be enhance.In this research the location involve for this project is warehouse factory at Worldwater Network Sdn Bhd located at Jaya Gading Kuantan.The research is focused in warehouse activities related the time and type of warehouse design to store the goods. a) To determine the efficiency time in warehouse to store goods. b) To develop the simulation model to enhance warehouse design at factory OBJECTIVE/S RESULTS From the study, by using the ARENA simulation the research model the aspect in warehouse take effect with the warehouse operation some of not so that the efficiency time in warehouse can be control by the appropriate system that simulate and the design for warehouse can be improve by the simulation model. After experimentation in the ARENA model,the recommendation suggested in this study which are adding the one loading dock in the warehouse area so that can minimized time for truck loading the goods into warehouse and change the rack type for goods storage which is from back push rack to Carton Live storage.So that can make the warehouse more efficient to handle the goods. METHODS Observation Walk in stockyard Interview 2 responsible in warehouse and 1 IT person ARENA simulation modelling software Discrete event system Load carrier Capacity (SKU) Loading time(min) trucks 22 20 - 40 COMPARISON BETWEEN ACTUAL SYSTEM AND SIMULATION ANALYSIS MODEL Differentiation based on Actual system (Before) Simulation Analysis Model (After) Remarks Storage Keeping Unit(SKU) 22 40 increased Average loading time /min 30 20 decreased No.of truck one time 3 trucks 4 trucks increased Shift overlapping 1 hour 0 decreased 22 30 3 1 40 20 4 0 0 5 10 15 20 25 30 35 40 45 SKU Average time loading(min) No.of truck one time shift overlapping Actual simulation model

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Template provided by: “posters4research.com”

• to determine the time efficiency

toward the goods to store in

warehouse and to develop the

simulation model to enhance

warehouse design by using

simulation model software.

ABSTRACT

INTRODUCTION

CONCLUSIONS AND RECOMMENDATION

SIMULATION MODEL APPROACH TO DEVELOP WAREHOUSE AT FACTORY by ARENA simulation system

MUHAMMAD ANUAR BIN MD ISA (UNIVERSITI MALAYSIA PAHANG) Supervisor EN.WAN MUHAMMAD NOOR SARBANI BIN MAT DAUD

by using simulation model the efficiency in warehouse at factory can be improve and the warehouse design can be enhance.In

this research the location involve for this project is warehouse factory at Worldwater Network Sdn Bhd located at Jaya Gading

Kuantan.The research is focused in warehouse activities related the time and type of warehouse design to store the goods.

a) To determine the efficiency time in

warehouse to store goods.

b) To develop the simulation model to

enhance warehouse design at factory

OBJECTIVE/S

RESULTS

From the study, by using the ARENA simulation the research model the aspect in warehouse take effect with the warehouse

operation some of not so that the efficiency time in warehouse can be control by the appropriate system that simulate and the

design for warehouse can be improve by the simulation model. After experimentation in the ARENA model,the

recommendation suggested in this study which are adding the one loading dock in the warehouse area so that can minimized

time for truck loading the goods into warehouse and change the rack type for goods storage which is from back push rack to

Carton Live storage.So that can make the warehouse more efficient to handle the goods.

METHODS

• Observation

Walk in stockyard

• Interview

2 responsible in warehouse and 1 IT

person

• ARENA simulation modelling

software

Discrete event system

Load carrier Capacity (SKU) Loading time(min)

trucks 22 20 - 40

COMPARISON BETWEEN ACTUAL SYSTEM AND SIMULATION ANALYSIS MODEL

Differentiation based on Actual system (Before) Simulation Analysis

Model (After)

Remarks

Storage Keeping

Unit(SKU)

22 40 increased

Average loading time

/min

30 20 decreased

No.of truck one time 3 trucks 4 trucks increased

Shift overlapping 1 hour 0 decreased

22

30

3

1

40

20

4

0 0

5

10

15

20

25

30

35

40

45

SKU Average time loading(min) No.of truck one time shift overlapping

Actual simulation model