Simplex TX Series A new generation of indexing rotary tables · 2017-03-01 · A new generation of...

A TÜNKERS Group Company

Simplex TX SeriesA new generation of indexing rotary tables

Tournes, 2015


In conventional rotary tables, the required motion profile with high acceleration,

dynamic braking and backlash-free dwell period is integrated into the timing roller in

the form of a milled curve .

In modern flex rotary tables with servo drive, the roller, which still exists, has a constant

incline and acts as an additional reduction gear stage.

The step roller has become obsolete!

No timing roller is needed in the rotary table

2

Rotary table plate

Roller bolts

Step roller


Basic structure – SOPAP Simplex rotary table series

The rotary table design without a roller consists in only 3 parts for the most basic

version:

1. Servo gear motor

2. Bearing

3. Pinion or toothed belt3

2

1

3


Power transmission with pinion/ring gear

4

Quick-change system

for easy removal and

installation of the drive


Bearing detail

• Use of extremely rugged series roller ball bearings in special flat

design

• Maintenance-free

• Max. 1,000,000 cycles guaranteed

5


Lock pin option for fine positioning

6


Example of a TXE 1100 complete system

7

Gear motor

Basic platform according

to customer requirement

Ring gear with hole

pattern for receiving table

top and customer load

Positioning lock

pin


Simplex TX Series design variants

TXI with internal motor positioning

• No external malfunction situation

• Free, flexible arrangement of the structure/device

TXE with external motor positioning

• Free inner collar for

– Supply feed entry

– Positioning of additional device options

– Robot/handling equipment positioning

8


TXIV special design– rotary table "placed on its head"

9

TXIV – Motor positioning on the turntable

- Ring gear permanently mounted on base plate

- Motor with drive unit drives the turntable

- Motor power supply via integrated cable drag

chain

- Only reverse operation is possible

- Max. 360 °

Advantages:

- Extremely flat turntable (H ≈ 100 mm)

- Device or installation may be positioned almost

at ground level

Ring gear fixedly

mounted on base

plate

Motor with drive

pinion drives the

turntable

View from below


SOPAP Simplex TXT - as a drum drive

Base frame in

angular design

Large centre hole for power,

compressed air, etc.

Example of a complete system

with counter bearing and

drum/tool holder

10

Precision locking

Drive pinion


SOPAP Simplex TXR- with toothed belt drive

11Detail: Toothed belt guide

Optional external motor assembly

Gear motor mounted on

fixing bracket

Base

Swivel with large central

passage

Flat structure profile


SOPAP Simplex TXM - for purely manual operation

12

Use:

e.g. manual turning device

Options:

- End stop

- End position stop

- Foot brake

- Custom mounting plate


Product range overview

Drive principle Motor positioning Series Model

TXE Pinion/ring gear Outside

400

750

1,100

Table

TXI Pinion/ring gear Inside

400

750

1,100

Table

TXIV Pinion/ring gear Inside on plate

400

750

1,100

Table

TXT Pinion/ring gear Outside

400

750

1,100

Drum

TXR Toothed beltOutside

optionally external

400

750

1,100

Table

TXM Manual ---

400

750

1,100

Table

13


Rotary table selection criteria

Flat structure

Free inner

collar

Internally free

Reverse

operation

Continuous

rotation

External

motor

TXE + + + -

TXI - + + -

TXIV + - + - -

TXT + + + -

TXR + + + - +

14


Technical data

Maximum transmissible torque

Model Size KN.m

TX 400 0.83

TX 750 1.69

TX 1100 3.25

Axial load - 104 Nm

Tilting moment - 104 Nm

Static capacity

• Maximum speed during continuous rotation: 10 rpm

• Cycle time: 3 sec.

• Max. tilting moment: 40.104 Nm

• Max. axial load: 165.104 N

15


Nomenclature – SIMPLEX SERIES

25.02.2015 16

T X R a– 750 – 2 – 3S – GRS

SOPAP Series TX

Overall size 400, 750, 1100

Pitch/number stops

Cycle time (s)

Lubrication

Drive mode:

R = Toothed belt

I = Pinion drive, internal

IV = Pinion drive internal, overhead,

alignment

E = Pinion drive external

T = Drum system with pinion drive

M = Manual operation

Equipement:

n = Without motor

p = Without motor but with

mounting flange

a = With gear motor


Rotary table system reduced to a technical minimum

• Few components

• Few potentially wearing parts

• Easy installation

• Extremely flat profile

• Efficient pricing

• Low internal power loss

• High precision

• Proven technology

Advantages of the SOPAP Simplex rotary table – simple – robust

17


Example of container changeover system

18

External motor positioning

Free positioning of the

turntable and the structure

• Advantage of the extremely

flat structure of the TXR

rotary table

• Optimal accessibility, such as

for a forklift truck in this case

Basis: TXR

1100 rotary

table


Rotation switching systemExample for technical data

25.02.2015 19

- Diameter 3 – 6 m

(in line with customer requirements)

- Installation height approx. 200 - 400

mm

- Payload max. 6,000 kg

- Cycle time, approx. 15 - 20 seconds.

- Position accuracy 0.5 mm at 1,200

mm

Installation example


Example of component carrier

20


Example of rotary changer for rack element storage

21


Thank you for your attention.

Contact:

Ms Caroline ESSER

SOPAP Automation SAS

P.A. Ardennes Emeraude

Rue Henri Faure

FR – 08090 Tournes

Telephone +33 3 24 52 94 64

Fax +33 3 24 52 88 02

email: [email protected]

www.sopap.com

22

Mr Benedikt Junker

TÜNKERS Maschinenbau GmbH

Am Rosenkothen 4-12

D – 40880 Ratingen

Telephone: +49 (0) 2102 4517 - 288

Fax: +49 (0) 2102 4517 - 9999

email: [email protected]

www.tuenkers.de

Simplex TX Series A new generation of indexing rotary tables · 2017-03-01 · A new generation of...

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