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SIMATIC ET 200iSP

© Siemens AG 2011 - Subject to modifications

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SIMATIC ET 200iSPField installation

SIMATIC ET 200iSP is the new standard for distributed I/O in hazardous

areas gas and dust

Can be mounted directly in zone 1 or 2, zone 21 or 22

and in non hazardous areas

Connected sensors and actuators can be located in Zone 0 or 20

Branch

Process technique, chemical- and pharmaceutical industry, paint shops,

gas turbines, drilling platforms, mills (coal, grain, ... ), mines, …


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SIMATIC ET 200iSPField installation in hazardous areas


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Safe area

conventionalRemote I/O in save area

Remote I/Ofor Zone 1

E/A

E/A

BUS BUS

Ex-CouplerRS 485-IS

Zone 0

Zone 1

ET 200M

ET 200iSP

E/A

Sub distribution

SIMATIC ET 200iSP - ConceptFrom central structure to distributed periphery


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SIMATIC ET 200iSPAdvantages of Remote I/O in Ex zone

Problem-free connection of existing field devices

Less wiring

No need for marshalling distributors, cable racks, etc.

Time saving due to reduced wiring

No additional mechanical protection is needed to achieve the Ex-

protection class

High flexibility: quick and easy expansion

Low engineering overhead

Optimal diagnosis capabilities

Cost saving over the complete life-cycle

Optimized connection of valves


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Central IO with Ex isolatingtransformer

Extremely high wiring

and material overheadCentral or distributed Ex IO: installed outside the Ex zone

Reduced wiring and

material overheadDistributed Ex IO: installed direct in zone 1

Minimal wiring and

material overhead

Costs

Overhead

SIMATIC ET 200iSPAdvantages of Remote I/O in Ex zone


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SIMATIC ET 200iSPFieldbus Isolating Transformer

Product name:

SIMATIC RS 485-IS Coupler

Transforms PROFIBUS DP

into intrinsically safe

PROFIBUS DP

(PROFIBUS RS 485-iS)

Enables utilization

up to zone 1:

from intrinsically safe

DP-devices (e.g. ET 200iSP)

as repeater

installation in zone 2

Order Number

6ES7 972-0AC80-0XA0


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SIMATIC RS 485-IS CouplerProperties

Standard properties

Communication speed from 9,6 Kbaud to 1,5 Mbaud

Diagnostic via LEDs

Integrated bus termination for PROFIBUS RS 485-iS

31 DP devices can be connected to each coupler

(old bus physik: only 15 devices)

Repeater functionality

Certification according to ATEX 100a

Related equipment for hazardous area Zone 1, 2

Intrinsic safety for uderlayed PROFIBUS RS 485-iS

Repeater functionality

Up to 5 segments in sequence

Cable length


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Intrinsically safe PROFIBUS in EX zone 1Usage

Unique expectation:

Separation of PROFIBUS DP when entering the EX zone (coupler)

All connected devices (see “S” below) must comply to PROFIBUS guideline 2.262

Customer advantages:

No system certification necessary: Plug and Play!

Device replacement or system extension without any new calculation

Maximization of number of connected devices

RS 485Kuppler

from Master

Safe area EX Zone

Segment 1 Segment 2

S S S S S


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Intrinsically safe PROFIBUS in EX zone 1Requirements

Maximum safety values of the RS 485-IS:

The requirements for the RS 485-IS are included in the PTB report

“Year 113, Volume 2/2003” and are defined as follows:

Max. input voltage between signal lines: Ui = 4.2 V

Max. input current on signal lines: Ii = 4.8 A

The voltage sources have a linear characteristic curve.

Maximum L/R ratio of the cable: L’/R’ = 15 H/

The cable capacity does not represent any additional danger for the

relevant voltage (< 10 V). Nevertheless, for functional reasons, cable

capacity for the bus cable is restricted to C' < 40 nF/km.

No concentrated inductances are permissible on the RS 485-iS. The

capacities on the RS 485-iS must be aligned to a standard RS 485

installation for PROFIBUS.

If these limit values are observed, no combustible sparks will occur in the bus system.


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Intrinsically safe PROFIBUS in EX zone 1What does standardization contribute?

Maximum safety values of the RS 485-IS

The maximum safety values Uo and Io for each device can be

calculated as follows for a maximum number of stations N=32:

Max. output voltage between the signal lines:

Uo = Ui = 4.2 V

Max. output current on the signal lines:

Io = Ii/N = 4.8/32 = 0.15 A

Definition

The maximum output current of a device for the

RS 485-iS is defined as Io ≤ 149 mA. The residual total current of 32 mA is reserved for 2 external active bus connections.


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Intrinsically-safe PROFIBUS in EX zone 1PROFIBUS RS 485-IS bus connector

RS 485-IS bus connector

For connecting an intrinsically-safe PROFIBUS

Selectable terminating resistor

Approved for use in hazardous areas

Temperature range -25 °C to +70 °C

PROFIBUS cable

What properties must the cable provide?

Must be approved acc. to IEC 61158/61784 cable type A

The cable ratio L/Rcable ≤ 15 µH/Ω must not be exceeded

Order No.: 6XV1 831-2A

Transmission lengths

20040010001000Max. segment length (m)

1.5 M500187.5≤ 93.75Transmission rate (kbit/s)


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SIMATIC ET 200iSPProduct features

Intrinsically safeInstallation up toZone 1

Counter + Frequency measurement

HART-transparent

Full redundancy

Optimal integration in PCS 7 and others(diagnostic, …)

Compact and flexible

Simatic integratedparameterisation(TIA)

Hot swapping + Configuration in Run

Optimized connectionof valves

Failsafe I/O Modules up to SIL 3


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SIMATIC ET 200iSPProduct benefits

Modular

Individual configuration of the ET 200iSP-station

Designed for future expandability

Expandable up to 32 modules per ET 200iSP-station

Easy software configuration

Maximal availability of process due to bit-modularity

Diagnostic information from each module and channel

More cost effective with mixed module configurations


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Fixed wiring

Cost effect cabinet building

Easy to use multi-connector technology

Rapid wiring checking without damaging electronic components

Reduced installation time due to pre-wired terminal modules

“Hot Swapping“ - module replacement during operation

Improved availability due to rapid module exchange

without tools

Safe module swapping with automatic mechanical coding


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Reliable design

Robust design according to SIMATIC-Standard

Mounting on S7-300 DIN rail

Due to latching technology horizontal and vertical mounting is possible

Gold-plated connectors protects the installation for

rough environment

Rugged housing

Compatible for ship building

Working temperature range -20°up to +70°C

Cage clamp or screws

Colored labels for individual coding


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SIMATIC ET 200iSPOptimal integration

Integration in STEP 7, PCS 7 and other control systems

CFC-driver integrated in PCS 7

Parameterise all station features with:

STEP 7, Version 5.3 SP1

PDM

Communication set-up with STEP 7

Producer and user information is saved in the module

PROFIBUS based

#1 field bus world wide

DPV1-Integration


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SIMATIC ET 200iSPDiagnostics

Fault diagnosis

Extensive diagnostic information

channel

slot

module

System diagnostic information for internal/external failures

Pass through of status, warning and other information from

HART-devices to process control system

CFC-drivers for diagnostics in SIMATIC PCS 7 included

(starting PCS 7 V6.1 – E2004)

Producer and user information are saved in the module


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SIMATIC ET 200iSP-FFailsafe IO-Modules

Failsafe Modules for installationup to Ex-Zone 1 / 21; up to SIL 3

Digital Input Modul 8 F-DI NAMUR

Digital Output Modul 4 F DO

Analog Input Modul 4 F-AI HART

+ Line monitoring in Ex area up to the sensor / actuator

+ Benefit in terms of SIL-Calculation, because of integrated Ex-Barrieres

+ Mixed installation with standard modules (on standard TM )

+ Komplete portfolio – Failsafe modules for direct Zone 1 installation

First in World,

failsafe peripherie for installation in Ex-Zone 1 / 21 up to SIL3


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SIMATIC ET 200iSPDiagnostic display in HMI

The generated error messages are displayed in the plant visualization for

the operator


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SIMATIC ET 200iSP Identification data I&M

I&M data are stored in the module and support:

Correction of errors in a plant

Examine the plant configuration

Location of hardware change of a plant

I-data: Information to the module, usually imprintedon the module

I-data are only read

Name of the producer, part number, serial number, HW release,

Counter for changes of software...

M-data: Plant-dependent information, which is provided during

project engineering and written on the module

Location, installation date, comments on the module...


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SIMATIC ET 200iSPDriver concept PCS 7

System performance

Connection between hardware and software only via signal name

Automatic interconnection of diagnostics information, generation

of the quality code

Automatic generation of the diagnostics messages

Automatic suppression of subsequent messages

(e.g. rack failure only reports the rack and not the modules)

Generates all the necessary blocks and interconnections for this

The generated messages are also automatically created in the alarm

logging system of the human machine interface (WinCC)


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Assignment of a clear symbolic name with the project engineeringof HW Konfig


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Interconnect the symbolic name with the function block for signal processing in the technological CFC plans


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Automatic production of all necessary function blocks, interconnecting and messages


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SIMATIC ET 200iSPRedundancy

Avoidance of controller failures in the case of individual faults

This is achieved essentially through redundant configuration

Fault tolerance is required in the following cases:

When processing valuable materials

Expensive standstill times or production failure costs

High restart costs following a controller failure

To enable operation without supervision or maintenance personnel


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SIMATIC ET 200iSPFull redundancy

IM

IM

special bus module

activeback plane bus

PROFIBUS DP

ET 200iSPL+L+

Redundant PS

Redundant IM 152-1


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SIMATIC ET 200iSPAdditional redundancy possibilities

PROFIBUS DP

ET 200iSPL+

Redundant IM 152-1

Single PS

PROFIBUS DP

ET 200iSPL+

Single IM 152-1

Redundant PS

L+


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PRESENT:

Modify and load hardware configuration

The modified hardware configuration can be loaded inRUN without affecting theongoing process

PREVIOUSLY:

Modify and load hardware configuration

Set plant to STOP

STOP can mean:Process interruptionComplicated restartHigh restart costsExtended standstill times

SIMATIC ET 200iSPCiR „Configuration in RUN“

What do you do with CiR (Configuration in RUN)

Execution of hardware configuration changes during plant operation

Example of CiR application: plant expansion –

Implementation of additional sensors for measuring the

temperature of a boiler


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SIMATIC ET 200iSPFocus of Configuration in Run

Add new modules

e.g. addition of sensor/actuator

(sensor, motor, valve, automatic controller, etc.)

addition of SM-module(s) (DI/DO/AI/AO)

Modification of parameters from plugged modules

e.g. different sensor type must be attached

new parameterization of an existing module

from “0..20mA” to “4..20 mA”

Addition of modular and/or compact Slaves

e.g. new process line/plant extension

DP segment extension, additional of IM (e.g. ET 200M)

DP segment extension, add. device (e.g. SIMOCODE-DP)

PA segment extension, additional PA-Slave


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SIMATIC ET 200iSPBenefits of CiR

Parallelization of project phases

Start-up can be accomplished for the current enterprise of a plant

(e.g. extension of existing plants)

Additional partial start-up at run time is non-reactively possible on existing processes

Development and change of plants can be accomplished economically

and faster

Shortened start-up times, since no new global start-up is necessary after changes

CiR enables a high flexibility on changing requirements(e.g. changes of production quantity, process engineering changes, process optimizations)


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SIMATIC ET 200iSP Counter and frequency measurement

Two inputs of the DI module can be used as counter or for frequency

measurement

Configuration and Parameterization over HW-Config

Parameterizable gate time (GATE)

Counter

2 16-Bit Up-counter (normal counting function)

2 16-Bit Down counter (periodic counting function)

1 32-Bit Down counter (cascading function)

Default of a desired value

Configuration of the control signals

Over process image

Over the remaining 6 entrances of the digital module

Frequency measurement

2 frequency meters of 1Hz to 5 kHz

Signals of the frequency measurement are read over the digital

entrances of the electronics module


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HART support

It is possible to connect HART-devices

Full HART-functionality

Direct access via PROFIBUS-DP, no service bus required

Makes central data processing in process control system possible,

no HART-handheld required

With PDM all HART-modules can be accessed

All HART-field devices may be used as normal digital I/Os

Utilization of HART IEEE variables (secondary variables)

Additional measured values, temperatur for example


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PLC withCP 443-1CP 443-5 ext

Ethernet

Temperature

Classic I/O& HART

PROFIBUS-PA 31,25 Kbit/s

Flow PressurePositioner Level

DP/PA Link

SIMATIC HW Config

Motor Starter

Drives

Positioner

Engineering Station

ET 200iSP

diagnostics &commissioning

PROFIBUS DP max. 1,5 MBit/s

PROFIBUS DP RS 485-IS max. 1,5 MBit/s

SIMATIC ET 200iSP - Feature HART-devices and digital devices


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SIMATIC ET 200iSP Product structure

Electronic module EEx ib

Interface modulePower supply Ex protected,Sand enclosure, explosion-proof

Terminal module for power supply

Equipotentialgrounding

Connection of PROFIBUS DP Ex ib

Connection terminals EEx ia/ib

Termination module

24V DC / 120/230V AC


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SIMATIC ET 200iSP Fast installation on DIN rail

Snap power supply and PROFIBUS interface terminal modules onto S7-300 DIN rail

Snap on terminal modules for the desired number of electronic modules, and push them next to the power supply and PROFIBUS interface terminal modules

Now snap on the actual power supply, PROFIBUS interface and electronic modules

Finished!


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SIMATIC ET 200iSP Module range

Power supply

24V DC

120/230V AC (85…264V AC)

IM 152 interface module

RESERVE module

Digital modules

digital input 8 DI NAMUR

digital output 4 DO, DC23,1V DC/20mA




digital output 2 RO, UC60 / 2A

Analog modules

analog input 4 AI I 0..20/4..20mA/HART 4..20mA (2 wires)

analog input 4 AI I 0..20/4..20mA/HART 4..20mA (4 wires)

analog input 4 AI RTD

analog input 4 AI TC (temperature)

analog output 4 AO HART


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SIMATIC ET 200iSP Components

Power supply 24V DC

Power supply 120/230V AC (85…264V AC)

Explosion-proof enclosure

Redundant operation possible

Replacement under power (Hot Swapping)

Replacement without fire certificate

Connection via Ex e-terminals on the TM-PS terminal module

Inverse polarity protection

Power failure by-pass


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IM 152 interface module

Connection to PROFIBUS DP

9-pin sub D female connector (on terminal module)

Can be plugged into TM-IM-iS terminal module

Time stamping of the signals

Firmware update via PROFIBUS

MMC for parameter storage


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SIMATIC ET 200iSP Product components

IM 152 MMC interface module

Firmware update using MMC

Can be carried out for compatible function expansions

and to improve the performance

Current firmware is always available on the Internet

on the Customer Support sites

MMC is written with the current firmware using STEP 7

The corresponding interface module is then updated with the MMC.

Replacement without programming device

Use recommended if ET 200iSP is parameterized using PDM

This is the case with older STEP 7 and PCS 7 versions

For systems with non-Siemens master

With connection to S5 systems

Electronic module parameters are saved on the IM in this case

If the IM fails, data are saved on the MMC


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Digital input 8 DI NAMUR

8 channels NAMUR

2 channels can be used as counter

Frequency or pulse

Count and dosage possible

Pulse stretching

Validity checking between 2 channels with

„changeover“ encoder type

System diagnostics

Short-circuit

Wire break

Chatter monitoring

Parameterization error


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Digital output 4 DO, DC23,1V/20mA




Connection of up to 4 valves

Substitute valve output

Increased output current by channelconnection in parallel

Load-free-switch off the output

Capability to switch off all output signalsof the modul via an external intrinsicallysafe signal

Each module can be driven separately

Signal can be bridged to the individual modules

Remaining signals of the station remainunaffected


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Digital output 4 DO, DC23,1V / 20mA




Connection of valves from different vendors

Vendor list posted on the internet :

Bürkert, Herion, Hörbiger, Parker Luzifer, Samson, Seitz…

Characteristic curves

0

5

10

15

20

25

30

0 10 20 30 40 50

I/mA

U/V

DC17,4V / 27mA DC17,4V / 40mA DC23,1V / 20mA DC25,5V / 22mA


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Digital output 2 RO UC60V / 2A

Connection of up to 2 valves, switches and lamps

Substitute valve output

Output current max. 2 A

Output voltage up to 60V AC or DC

Module can be changed, while the system is running

Isolated to supply voltage

Normally-open contacts

Switching frequency

For resistive load 100Hz

For inductive load 2Hz


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Analog input 4 AI I HART 2 wires

Analog input 4 AI I HART 4 wires

One single module with standard and HART connectivity

4 channels rated into the range 0...20mA/4...20mA

or 4 HART channels rated into the range 4...20mA for the connection

of HART transducers/actuators

Resolution 12 bits + sign, error limit +/- 0.15%

Monitoring of the upper and lower limit value

System diagnostics

Short-circuit

Wire break



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Analog input 4 AI RTD

Measuring ranges

Resistor measurement 600 Ohm

Resistor thermometer PT 100, Ni 100 (standard//climate)

Resolution 15 bits + sign

Error limits

Resistor measurement +/- 0,15%

+/- 0.8 K for standard // +/- 0.3 K for climate

Line compensation in the case of 2-core

or 3-core termination

Monitoring of upper and lower limit value

System diagnostics

Short-circuit

Wire break



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Analog input 4 AI TC

Measuring ranges

Thermo voltage +/- 80mV

Thermo element type J,K,T,U,E,L,N,R,S,B


Error limits

+/- 1.5 K

Line compensation in the case of 2-core

or 3-core termination


System diagnostics

Short-circuit

Wire break



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SIMATIC ET 200iSP Product components

4 AI TC analog input module with temperature compensation

External temperature compensation

Use of a climate range Pt100 resistance thermometer to record the

cold junction temperature

Two different cold junctions can be used per station

Assignment of cold junction and properties is parameterized

Internal temperature compensation

Compensation is carried out

directly on the terminal module

A compensation block is

supplied with each TC module

for this purpose


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Analog input 4 AO I HART

One single module with standard and HART connectivity

4 channels rated into the range 0...20mA/4...20mA

or 4 HART channels rated into the range 4...20mA

for the connection of HART transducers/actuators

Substitute value output

Resolution 12 bits


System diagnostics

Short-circuit

Wire break



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Product benefits

Fieldbus in EX zone

Field installation Digital Input Module 8 F-DI Ex NAMUR

Up to SIL3, PLe

8 channel NAMUR (up to 8 x 1oo1 or 4 x 1oo2)

Pulse Stretching

Plausibility Check between two channels

with sensor type „two-way contact“

FW update via Engineering

System Diagnostic / Line Monitoring

Short

Wire break

Flutter monitoring



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Field installation Digital Output Module 4 F-DO Ex, 17,4V DC 40mA

Up to SIL3, PLe

Suitable for actuators: Ex(i) solenoid valves, relays

LVV (last valid value)

ETT (Energize To Trip) Diagnostics

Max. output Current 80 mA due parallel connection of the actuator



Short

Wire break



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Fieldbus in EX zone

Field installation Analog Input Module 4 F-AI Ex HART

Up to SIL3, PLe

Monitoring of overflow and underflow



Short

Wire break

4 channels for input ranges 0...20 mA/4...20 mA

or 4...20mA with HART


HART - Fastmode



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RESERVE-Module

Reserves a slot for any electronics module.

When is reserve module used?

Whenever more than one slot needs to be empty

If slots need to be reserved for plant extensions

The RESERVE module does not have a connection

to the clamps of the terminal modul

Thus the terminal module can be

completely wired

Preparation for future applications possible


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Field installation

Option 1 WD DO DO DO

Explosion protected isolating relay-card-module separatesintrinsically safe circuits and non intrinsically safe circuits

SIMATIC ET 200iSP L–shut down

L–shut down:The external shut-down of actuators with L – shut-down, guarantees the detection of a wire break of the shut-down and encreases the availability

...with switch / relayin Ex-area

Driven byWatchdog module


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Fieldbus in EX zone

Field installation

SIMATIC ET 200iSP L–shut down

Option 1

Option 2

WD

Un=24V

DO DO DO

DO DO DO DO

...with switch / relayin Ex-area

Driven byWatchdog module

...with switch / barrierin nonEx-area

Driven byext. power supply


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Fieldbus in EX zone

Field installation

Integrated Valve Block by BÜRKERT – AirLINE 8644

Pneumatic valves for use in hazardous

areas up to Zone1

Substitution of „conventional solutions“ by

an integrated solution to save space and

money

Integrated solution for electrical and

pneumatic signals for applications in

Process Industries

48 x valves QNN = 300l/min

(typical in Process Industries)

3/2-way valves

Pressure range: 2,5 - 7 bar

Detailed information at:

http://www.Burkert.com


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SIMATIC ET 200iSP Certifications

Ex-Protection

EU Guideline 94/9/EG (ATEX 100a)

CENELEC I M2 and II 2 G (1) GD EEx d e [ib/ia] IIC T4

Groups ‘I’ (mining) and ‘II’

Category ‘2’, high level of protection, application in zone1 or 21

“G”as “D”ust

(1): Actuator / Sensor Installation up to zone 0/20

GD: Atmosphere in which the sensors are installed

EEx: European Ex

d: Flameproof enclosure (PS)

e: Increased Safety (Clamps on PS)

[ib/:PROFIBUS connection is “i”ntrinsic safe from zone1

ia]: actor/sensor connection to zone 0

IIC:Explosion group : Hydrogen

T4: Temperature Class: <= 135oC


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Field installation

SIMATIC ET 200iSP Certifications


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Field installation

SIMATIC ET 200iSPParameterization with STEP 7

Standard and seamless integration in STEP 7 HW Config:


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SIMATIC ET 200iSPParameterization with PDM

Easy parameterization with PDM

for HART-Devices

for ET 200iSP connected to non Simatic Master Systems

for ET 200iSP in former versions of PCS 7


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Field installation

SIMATIC ET 200iSP Structural design consultancy …

Consultancy: Mounting of custom Ex equipment

Configuration of cabinets for ET 200iSP and ET 200M / S

Installation of these devices

Consultancy: Connection of diverse actors and sensors

Possible devices

Design calculation / Thermal calculation and measurement

Calculation of thermal dissipation loss

Ex certification of complete installations

Building of custom cabinets

ET 200iSP components

Additional mounting of components (non SIMATIC Ex devices, clamps, isolating layers, operator panels, etc ...)

Mounting of non Ex components


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SIMATIC ET 200iSP … and Pre-sales / Ex consultancy

Check of ET200iSP configurations

If necessary, workout of alternate solution

Questions related to principles of the hazardous area

Ex Training

Contact partner

A&D AS CS2 FA / PA

Telefon: 0911 895 4646

Telefax: 0911 895 15 4229

E-Mail: [email protected]


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SIMATIC ET 200iSP … and vendor of EEX e cabinets

For direct installation in zone 1

Stainless steel, protection class IP65 / EEX e

Contact partner

Helmut Heib

Adresse:Siemens AG

A&D SE S21

Siemensallee 84

76187 Karlsruhe

Telefon: 0721 595 3776

Telefax: 0721 595 4711

E-Mail: [email protected]


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SIMATIC ET 200iSPIntegration into CAx systems

Interplay between a CAx system (e.g. EPLAN) and our CAx data CD

Creation of ...

Circuit diagrams

PLC overview diagrams

Cabinet layouts

Front views

Ladder diagrams

...

using the CAx data CD

Used in ...

Quotation generation,

Documentation,

Mechanical and electrical construction

commercial

datas

commercialcommercial

datasdatas

commercial

datas

CAx system

Cax-Data-CD

CA01-catalog

ECAdatacircuit

diagrams


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SIMATIC ET 200iSPIntegration into CAx systems

Product data according to ECAD construction units norm (in text form)

Equipment pictures - in two

dimensions in the DXF format

Front -, side and plan view switchgear

abinet layout

Measure data optionally fade inable


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Field installation

SIMATIC ET 200iSP SIMATIC Selection Tool

Target

Complete an ET 200iSP station with few clicks

A tool for all Regions

A tool for Beginners and Experts

Results : part list, graphic of the station, potential distribution-> Input of

the desired number of IO channels (DI, DO, AI, AO)

In the background : Calculation / Monitoring auf limits

Current

Number of modules

Weight


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Field installation

Management of ET 200iSP projects / stations


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Fieldbus in EX zone

Field installation

Configuration Wizard for ET 200iSP


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Product benefits

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Field installation

ET 200iSP order list

SIMATIC Selection Tool – kostenfrei unter :

http://www.siemens.de/et200

SIMATIC ET 200iSP

SIMATIC ET 200iSP - Siemensw5.siemens.com/italy/web/AD/ProdottieSoluzioni... · Process technique,...

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Transcript of SIMATIC ET 200iSP - Siemensw5.siemens.com/italy/web/AD/ProdottieSoluzioni... · Process technique,...