SIM4ME Thermodynamics
Transcript of SIM4ME Thermodynamics
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Dynamic Simulation
Suite
SIM4ME
Thermodynamics
Invensys SimSci-Esscor
5760 Fleet Street, Suite 100,
Carlsbad, CA 92008
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Dynsim 4 2 : SIM4ME
Thermodynamics
The software described in this guide is furnished under a
written agreement and may be used only in accordance
with the terms and conditions of the license agreement
under which you obtained it. The technical documentation
is being delivered to you AS IS and Invensys Systems, Inc.
makes no warranty as to its accuracy or use. Any use of
the technical documentation or the information containedtherein is at the risk of the user. Documentation may
include technical or other inaccuracies or typographical
errors. Invensys Systems, Inc. reserves the right to make
changes without prior notice.
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2006 Invensys Systems, Inc. All rights reserved. No part
of this publication protected by this copyright may be
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Invensys Systems, Inc. A limited nonexclusive license to
use the Software and Documentation of CalHTMLPane
v1.0b; Andrew Moulden of 82A Queens Road, Leicester,
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their products are trademarks or registered trademarks of
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TrademarksDynsim and Invensys SIMSCI-ESSCOR are
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Contractor/Manufacturer is: Invensys Systems, Inc.
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Printed in the United States of America October 2006.
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Table of Contents
Table of Contents
Components and Thermodynamics Overview ............................1
Components and Thermodynamics Window ..............................2
Library Tab.. ...................................................................................3
Petro Tab 4
Cut Set Tab ....................................................................................5
Assay Tab ...................................................................................6
Blend Tab....................................................................................8
Property Tab ................................................................................10
Slate Tab...................................................................................11
Method Tab ..................................................................................12
Local Thermo Tab........................................................................13
Local Flash Tab ...........................................................................14
Default Tab...................................................................................15
Special Packages ........................................................................17
GLYCOL Package.........................................................................................17
Field Descriptions/Miscellaneous ..............................................19
Component Family List.................................................................................. 20Component Full Name...................................................................................21SIMSCI Name................................................................................................22Formula.......................................................................................................... 23Filter...............................................................................................................24Most Commonly Used ...................................................................................25PROCESS Databank.....................................................................................26SIMSCI Databank..........................................................................................27Hydrocarbon Lightends .................................................................................28Standard Liquid Density ................................................................................29Molecular Weight...........................................................................................30
Characterization Options...............................................................................31Default ........................................................................................................... 32Lee-Kesler .....................................................................................................33Cavett ............................................................................................................ 34SIMSCI .......................................................................................................... 35Extended API................................................................................................. 36Distillation Data Type.....................................................................................37Pressure ........................................................................................................ 38Volume (Weight) Percent Distilled vs. Temperature Table...........................39
Average Value............................................................................................... 40
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Volume Percent Distilled vs. Gravity Table ...................................................41Extrapolation to end points............................................................................42Lightends Data Amount.................................................................................43Basis..............................................................................................................44Library Component vs. Relative Amount table..............................................45Normalize Lightends......................................................................................46
Average Value............................................................................................... 47Volume Percent Distilled vs. Inspection Property .........................................48
Watson K Factor............................................................................................49Assay vs. Relative Amount table...................................................................50Equilibrium Methods...................................................................................... 51Enthalpy Calculations....................................................................................52Entropy Calculations......................................................................................53Density Calculations...................................................................................... 54Transport Data...............................................................................................55Kinematic Viscosity Calculation Methods......................................................56Thermal Conductivity.....................................................................................57Petroleum Correlation Viscosity Estimation ..................................................58Petroleum Correlation Thermal Conductivity Estimation...............................59Refinery Inspection Properties ......................................................................60Calculation Mode for Local Flash.................................................................. 61Use Model Prediction ....................................................................................62Force Local Thermo ...................................................................................... 63Force Rigorous Thermo ................................................................................64Use Model Prediction ....................................................................................65Force Local Flash..........................................................................................66Force Rigorous Flash ....................................................................................67Component Slate...........................................................................................68Cut Set...........................................................................................................69Method Slate .................................................................................................70Standard Conditions...................................................................................... 71Peng-Robinson..............................................................................................72Peng-Robinson - Modified Panagiotopolous-Reid ........................................73
Peng-Robinson-Panagiotopoulos-Reid.........................................................74Soave-Redlich-Kwong................................................................................... 75SRK-Kabadi-Danner...................................................................................... 76SRK-Modified Panagiotopoulos-Reid............................................................77SRK-SIMSCI.................................................................................................. 78Redlich-Kwong .............................................................................................. 79Braun K10......................................................................................................80Grayson-Streed .............................................................................................81Curl-Pitzer method.........................................................................................82Johnson-Grayson ..........................................................................................83
API Liquid Density .........................................................................................84Ideal ...............................................................................................................85SIMSCI Databanks........................................................................................86
User-Prepared Databanks.............................................................................87User-Defined Petroleum Components ..........................................................88Assay.............................................................................................................89IUPAC............................................................................................................90Normal Boiling Point (NBP) ...........................................................................91
Assay Name ..................................................................................................92Cut Set...........................................................................................................93Enter Data For ............................................................................................... 94Cubic Spline ..................................................................................................95Quadratic Polynomials................................................................................... 96
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Probability Density Function..........................................................................97API 1987........................................................................................................ 98API 1963........................................................................................................ 99Edmister-Okamoto.......................................................................................100Constant Watson K from TBP Curve...........................................................101Constant Watson K from D86 Curve ...........................................................102Liquid Volume Average ...............................................................................103
Temperature Midpoint .................................................................................104Initial and Final Points .................................................................................105PDF.............................................................................................................. 106Temperature Profile.....................................................................................107Start Temp/End Temp Table .......................................................................108
API Method..................................................................................................109Index Mixing Method ...................................................................................110SimSci Mixing Method.................................................................................111Summation Mixing Method..........................................................................112
Average Value.............................................................................................113Volume Percent Distilled vs. Molecular Weight Table................................. 114Default ......................................................................................................... 115Modular Thermo - Transport Data...............................................................116Normal Melting Point ...................................................................................117Customize the Property Tab........................................................................118Distillation Data............................................................................................119Temp............................................................................................................ 120Fluid Flowrate .............................................................................................. 121Distillation Types .........................................................................................122Pressure () ...................................................................................................123Pressure Basis ............................................................................................124Cracking ......................................................................................................125Rate .............................................................................................................126Fraction........................................................................................................127Percent ........................................................................................................ 128Match TBP Curve ........................................................................................129
COSTALD....................................................................................................130RACKETT....................................................................................................132
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Components and Thermodynamics Overview
Components and Thermodynamics Overview
Dynsimprovides considerable flexibility for defining components and allows you to construct
customized thermodynamic method slates.
The component data can originate from various sources such as the following: SIMSCI databanks
User-prepared databanks
User-defined petroleum components
Cut Sets
Components derived from petroleum assay data
Assay blends
There is no limit to the number of components that you can select for a flowsheet; however,
solution time improves when you keep the component slate size to a minimum.
You can assign different component slates and thermodynamic methods to specific unit
operations, but you must use a Basis Changer unit operation to connect unit operations using
different thermodynamic methods.
The current version of SIM4ME does not support component slate or thermodynamic method
propagation. When you place a new unit operation on the flowsheet, the new unit is assigned the
default component slate and thermodynamic method (as specified in the Defaultswindow). If you
assign a non-default component slate to a unit operation, units downstream donotautomatically
inherit the slate and method of the upstream unit.
Note:There are no preset defaults for thermodynamic methods and correlations.
When you first construct a SIM4ME flowsheet, you must specify the individual thermodynamic
methods and correlations to be used to calculate the various properties.
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Components and Thermodynamics Window
Components and Thermodynamics Window
The Components and Thermodynamics window contains the Selected Components Tree and a
set of nine tabs. These tabs and their functions are:
Library Petro
Cut Set
Assay
Property
Slate
Method
Local Flash
Default
The Selected Components Tree shows all of the components that have been selected. These can
include the following:
SIMSCI databanks
User-prepared databanks
User-defined petroleum fractions
Petroleum pseudocomponents derived from assay data, and blends of petroleum
pseudocomponents.
There is no limit to the number of components that can be included in this tree. A few operations
simple operations can be performed directly on the tree:
Drag components around to change their order.
Delete or rename components by selecting, clicking the right mouse button, and choosingeither Delete or Rename.
The majority of the data entry operations take place on the individual tabs.
There is an Apply button on the window along with the normal OK, Cancel, and Help buttons.
Pressing Apply saves all of the data entered thus far (like clicking OK), but you will remain in the
GUI so you can make additional changes. You can think of Apply as being the same as clicking
OK, then immediately entering the thermo GUI again. Any changes you made before clicking
Apply will NOT be undone if you subsequently click Cancel; only changes made after clicking
Apply will be undone.
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Library Tab
Library Tab
This tab allows you to enter components from preexisting libraries to the Selected Components
Tree.
Library Componentsare represented in the Selected Components Treeby the benzene ring icon.To select a component from a preexisting list:
1. Use the Component Familypull down list to select a family type.
2. Double-click on a Component Full Name, or select one or more components and drag them
to theSelected ComponentsTree.
To add a component directly to the Selected Components list, enter the SIMSCI name in theAdd
Library Componentbox, then hit Enter or click Add.
Use the Filterfunction to assist you in limiting the Component Full Namesshown.
You can delete and rename items in the Selected Componentslist by right-clicking them.
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Petro Tab
Petro Tab
Use this window to add Petro Components (petroleum fractions) to the Selected Components
Tree. Define at least two of the thermodynamic properties for each petro component you add.
Petro components are represented in the Selected Components Treeby the oil drum icon. A red X
appears on the icon when data are incomplete.
1. Enter values for at least two of the following:
Normal Boiling Point
Standard Liquid Density
Molecular Weight
Characterization Option
2. Click Characterize All Petro Components.
SIM4ME uses internal correlations to estimate the third parameter if missing.
To add a component to the Selected Components Tree:
Enter a name in theNew Petro Componentfield and hit Enter or click Add.
The name appears in the left column of the table and is automatically included in the Selected
Components Tree.
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Cut Set Tab
Cut Set Tab
Use this window to add or modify True Boiling Point Cut Sets.
To add a new Cut Set:
1. Enter a name in theNew Cut Setfield and hit Enter or click Add.
2. Select a method for entering the Temperature profile.
3. Enter the data in the grid.
To select or update a Cut Set:
1. Use the Cut Set Namepull down list to select a name.
2. Change the Temperature profile and/or the data.
3. Click Update Selected Cut Setto see a real-time update of the input values. The values are
updated under any circumstances once you leave the tab.
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Assay Tab
Assay Tab
Use this window to enter assay characterization data.
For many petroleum feedstocks, the composition is not completely known in terms of defined
components. Thus, laboratory assay curves must be used to represent these streams bypseudocomponents (boiling point cuts) for which the necessary thermophysical properties can be
estimated.
Assay curves can include laboratory distillation, gravity, molecular weight, predefined special
properties, such as pour point and viscosity, and user-defined special properties. Assay curves can
be supplied on either a liquid volume % or weight % distilled basis.
The minimum information required to characterize any stream is a laboratory distillation and the
average gravity or Watson K Factor.
For many petroleum streams, the composition of the lightest portion is determined from a
chromatographic analysis. The known components can be supplied as Lightends data and used
directly to characterize the front portion of the distillation curve.
The number of pseudocomponents to use in characterizing a petroleum stream is defined with a
TBP Cut Set (Cutpoint set), where the number of components is defined for one or more
temperature intervals on the TBP curve.
Assays are represented in the Selected Components Treeby the Assay Curve icon.
To create a new assay:
Enter the assay name in this field and hit Enter or click Add.
The assay name appears in theAssay Namefield and in the Selected Components Tree.
To enter assay data:
1. Use the pull down list to select the Assay Name.
2. Optionally modify the:
Cut Set
Method Slate
3. Enter data for:
Distillation
Type
Pressure
Volume (Weight) Percent Distilled vs. Temperature Data. Right-click on the Percent
Distilled column header to switch between Volume and Weight percent.
Gravity
Average Value (required)
Percent Distilled vs. Gravity Table (optional)
Molecular Weight (optional)
Average Value
Percent Distilled vs. Molecular Weight Table
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Assay Tab
Lightends
Drag one or more library components from the Selected Components Treeand drop
them into the table.
Enter relative amounts for each.
By default, the assay will match your lightends composition to the assay data. You
can also select Fraction (or Percent) to indicate that your amounts are actual fractions
(percents). If you do this you can also enter the overall lightends fraction (percent).
Inspection Properties
Select one of the inspection properties.
Enter either an Average Value, or enter a property curve in the table.
4. Click Process Selected Assayto perform the assay cutting and characterization. You can
then see the properties of the individual cuts in the Property tab.
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Blend Tab
Blend Tab
Use this tab to create Blends of Petroleum Assays.
A Blend can be used to configure and blend one or more assays in the desired proportions to
generate pseudo-components that would match in their characteristics with a stream obtainedfrom mixing the specified assays in the same proportion. The pseudo-components for petroleum
assays based on a given TBP Cut-Set can be averaged to produce a single set of blend
components that may then be used to represent the streams in the simulation.
The Components and Thermodynamics GUI allows multiple cut-point sets to be used in any
simulation to define multiple blends of pseudo-components. This is useful when petroleum
streams are dissimilar and one set of blend components is not adequate to represent all streams.
Assays are represented by the Assay curve icon in the selected components list.
Blends are represented in the Selected Components list by the Blend icon.
Incompletely specified a Blend icon represents Blends with a Red cross on it.
Note: To create a Blend, it is required to have a defined Cut-set and a minimum of one Assay inthe Selected Component list. The user may create separate Method slates to be used for different
Blends.
To create a new blend:
Enter the name for the new blend in the New Blendfield and click Add or press Return. The
blend name appears in the Blend Namefield and in the Selected Componentslist.
From the Cut-Setdrop-down list, select a Cut-Set upon which the new blend is to be based.
Drag one or more Assays from the Selected Components list and drop them into thefirst cell
in the Assay or Blendscolumn. Additional rows are automatically created to accommodate
the number of Assaysbeing added.
Specify whether the Blend Basis is to be by Weight or Liquid Volume.
Enter the fractional relative amounts of each Assayin the cells in the Relative Amount
column. The amounts should total to 1.00. Otherwise, the relative amount values will be
normalized.
To delete/rename a blend:
Right-click on the Blend in the Selected Componentslist to display a menu of options.
Blend Name(drop-down)
Use this drop-down list to select the Blend Name to be used for the current simulation.
Cut-Set(drop-down)
Use this drop-down list to select the Cut-Set to be used for the current blend.
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Blend Tab
MethodSlate (drop-down)
Use this drop-down list to select the Method slate to be used for the current blend.
An illustration of the Blends Tab after creating a Blend:
Blend Basis
Choose whether the Blend Basis is to be by Weight or Liquid Volume.
Normalize
Check this option to normalize the amounts of Assays if they do not sum to 1.00.
Assay and Relative Amounts Table
Use this table to add Assaysto a Blendand to specify their relative amounts.
Initially, this table contains only a single row.
To enter data for this table:
Drag one or more Assaysfrom the Selected Componentslist and drop them into the first cell
in theAssay or Blendcolumn. Additional rows are automatically created to accommodate the
number of Assays being added.
Enter the fractional relative amounts of each Assay in the cells in the Relative Amounts
column. The amount should total to 1.00. If not, Thermo will normalize the amounts.
To delete anAssay:
Right-click on the cell containing the name of the Assayand click Delete.
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Property Tab
Property Tab
This tab allows you to view the values of the fundamental properties of the components. For
Library and Petro components, you can also change these values.
Properties are arranged in tables. The drop down list at the top allows you to select the table toview.
To change the units-of-measure, right-click on a column header. To change a property value,
enter a new value. User entered values are blue bordered. Delete the cell contents to restore the
original.
The Customize button is use to create or modify your own tables. Drag properties from the list at
the bottom of the tab into the column headers in the dummy grid. Then save the table. The name
you choose when you save will now appear in the drop-down list at the top of the tab. Click
Close to exit customize mode and return to the normal tab.
Note that you CANNOT modify or delete the tables provided in the install, but you can loadthem, modify them, and save them under another name.
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Slate Tab
Slate Tab
Use this tab to create or modify component slates.
New Component Slate
To create a new Component Slate:
1. Enter the name for the new slate in the New Component Slate field and click Add or press
Return.
The slate name appears in the Slate Name field.
2. Drag one or more Components, Assays or Blends from the Selected Components list and
drop them into Components in Slate list. A tree structure similar to that in the Selected
Components list is replicated.
To remove a Component, Assay or Blendfrom the Components in Slatelist:
1. Select the item in the list.
2. Right-click on the item and click Remove.
To remove a fraction from an Assay:
Expand the Assayto display its fractions.
1. Select the fraction in the list.
2. Right-click on the item and click Remove.
Slate Name
This drop-down list contains the names of the currently defined Component Slates.
Components in Slate
To add Components, Assays or Blends to a Component Slate:
Drag one or more Components, Assaysor Blendsfrom the Selected Componentslist
and drop them into the Components in Slatelist.
To remove a Component, Assayor Blendfrom the Components in Slatelist:
1. Select the item in the list.
2. Right-click on the item and click Remove.
To remove a fraction from an Assay:
Expand the Assayto display its fractions.
1. Select the fraction in the list.
2. Right-click on the item and click Remove.
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Method Tab
Method Tab
Use this window to modify or create thermodynamic method slates. There are no defaults for
thermodynamic methods and correlations. Specify the individual thermodynamic methods and
correlations to be used to calculate the various properties.
For example, if you expand the tree, the following subcategories are displayed:
Thermodynamic Data
Equilibrium
Enthalpy
Entropy
Density
Transport Data
Viscosity
Thermal conductivity
Inspection Property Data
Content Properties
Point Properties
To create a New Method Slate:
Enter the name in theNew Method Slatefield and hit Enter or click Add.
The new slate name appears in theMethod Slatesdrop down list.
To select a Method Slate:
Use theMethod Slate Namepull down list that contains the names of the currently
defined Thermodynamic Method Slates.
To select an Enthalpy (or other) calculation method for all phases at once:
Select the subcategory Enthalpy and right-click to display the options.
To select an Enthalpy (or other) calculation method for each phase individually:
1. Expand the Enthalpy subcategory.
2. Specify a different method for each phase by selecting it, then right clicking to display the
appropriate options.
When you select a method for calculating an RIP, additional data entry fields may appear at the
bottom of the tab.
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Local Thermo Tab
Local Thermo Tab
This tab allows you to enter a new Local Thermo Option or edit an existing Local Thermo
Option. The existing Local Thermo Options can be seen in the pull down listLocal Thermo
Options Name.
To add a new Local Thermo Option:
1. Enter a name in theNew Local Thermo Optionsfield.
2. Click Add.
This will add the new Local Thermo Option entered to theLocal Thermo Options Namelist.
Each Local Thermo Option is associated with one of the following three Calculation Modes:
Use Model Prediction - the model will determine when to use the rigorous flash and when to
use a local approximation.
Force Local Thermo - to force use of the local approximation always.
Force Rigorous Thermo - to force use of the rigorous flash always.
By default Use Model Predictionwill be associated with any new Local Thermo Option created.
The user has to exclusively select, if desired so, the other two options.
To edit an existing Local Thermo Option:
1. Select the Local Thermo Option from the Local Thermo Options pull down list.
2. Modify the relative and absolute tolerances for Temperature and Pressure in the Windows
Check Size window.
3. Modify "Second Order Error" to specify the maximum error and also select an option from
the drop down list in the Use Composition Effect column for composition effect.
4. Click Apply.
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Local Flash Tab
Local Flash Tab
This tab allows you to create a new Local Flash Option or edit an existing Local Flash Option.
The existing Local Flash Options can be seen in the pull down listLocal Flash Options Name.
To add a new Local Flash Option:1 Enter a name in theNew Local Flash Optionsfield.
2 Hit Enter or click Add.
This will add the new Local Flash Option entered to theLocal Flash Options Namelist.
Each Local Flash Option is associated with one of the following three Calculation Modes:
Use Model Prediction the model will determine when to use the rigorous flash and
when to use a local approximation.
Force Local Flash - to force use of the local approximation always.
Force Rigorous Flash - to force use of the rigorous flash always.
By default Use Model Predictionwill be associated with any new Local Flash Option created.The user has to exclusively select, if desired so, the other two options.
To edit an existing Local Flash Option:
1 Select the Local Flash Option from theLocal Flash Options Namepull down list.
2 Modify Second order error to specify the maximum error before a model update will
occur.
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Default Tab
Default Tab
Use this tab to set default PseudocomponentandAssay Characterizationoptions,Distillation
Boundaries,DataandMethodsoptions. Also use it to choose the Standard Conditionsfor the
flowsheet.
This tab consists of the following areas:
Pseudocomponent Characterization Option
Choose one of the following as the default characterization method to predict a missing third
parameter of a pseudocomponent:
SIMSCI
Cavett
Lee-Kesler
Extended API
Unless changed locally on the Petro tab, the default method is used automatically in subsequent
pseudocomponent characterization.
Assay Characterization Options
These include:
Fitting Procedure
Distillation Curve Interconversions
Gravity Curve Generation Method
Calculation of NBP for Cuts.
Fitting Procedure
Curve fitting procedures are used to extrapolate and interpolate distillation data supplied for an
assay. Curve fitting produces a smoothed distillation curve that can be integrated to determine the
average boiling points for the pseudocomponents.
The following three curve fitting methods are available:
Cubic Spline
Quadratic Polynomials
Probability density function
Distillation Curve Interconversions
All assay distillation curves must be converted to a 760 mm Hg TBP basis before use in
determining the pseudocomponent normal boiling points. Modular Thermo provides three
Interconversionoptions:
API 1987
API 1963
Edmister-Okamoto
Gravity Curve Generation Method
When a gravity curve is not provided for an assay stream, the gravities for the pseudocomponents
must be generated using one of the techniques described below.
Constant Watson K from TBP Curve
Constant Watson K from D86 Curve
Calculation of NBP for Cuts
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Default Tab
Choose this option to determine which method is used to calculate the Normal Boiling Point of
narrow cuts.
Liquid Volume Average
Temperature Midpoint
Distillation Boundaries
These include:
Initial and Final Points
PDF(Probability Density Function)
Default Selections
Component Slate
Method Slate
Cut Set
The default Component Slate and Method Slate will be assigned to any new unit operations
you create. The default Cut Set will be used by any new assays you create.
Standard ConditionsThe definition of standard conditions is the basis for some of the Thermo calculations. These
parameters are used for stream special property calculations such as calculating Standard Vapor
flow rates and Density. They do not represent actual atmospheric conditions. Select from the
drop-down list either:
Pre-defined standard conditions, or
Custom option and enter your standard T and P directly.
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Special Packages
Special Packages
GLYCOL Package
The glycol data package uses the SRKM equation of state to calculate phase equilibria for glycoldehydration applications. This system uses a special set of SRKM binary interaction data and
alpha parameters for systems containing glycols, water, and other components. The binary
parameters and alpha parameters have been obtained by the regression of experimental data for
glycol systems. The recommended temperature and pressure ranges for the GLYCOL package
are:
Temperature: 80-400 F
Pressure: up to 2000 psia
Other thermodynamic properties such as the vapor and liquid enthalpy, entropy, and vapor
density are calculated using the SRKM equation of state, while the liquid density is calculated
using the API method.
Table below shows the components present in the GLYCOL databank for which there are binary
interaction parameters available.
Components Available for GLYCOL Package
Components Formula LIBID
Hydrogen
Nitrogen
Oxygen
Carbon Dioxide
Hydrogen Sulfide
Methane
Ethane
Propane
Isobutane
N-butane
Isopentane
Pentane
Hexane
Heptane
Cyclohexane
Methylcyclohexane
Ethylcyclohexane
Benzene
Toluene
O-xylene
M-xylene
P-xylene
Ethylbenzene
Ethylene Glycol
Diethylene Glycol
H2
N2
O2
CO2
H2S
CH4
C2H6
C3H8
C4H10
C4H10
C5H12
C5H12
C6H14
C7H16
C6H12
C7H14
C8H16
C6H6
C7H8
C8H10
C8H10
C8H10
C8H10
C2H6O2
C4H10O3
H2
N2
O2
CO2
H2S
C1
C2
C3
IC4
NC4
IC5
NC5
NC6
NC7
CH
MCH
ECH
BNZN
TOLU
OXYL
MXYL
PXYL
EBZN
EG
DEG
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Special Packages
Triethylene Glycol
Water
C6H14O4
H2O
TEG
H2O
Figure below shows the binary interaction parameters, denoted by x, present in the glycol
databank. Interaction parameters denoted by o are supplied from the SRK databank. It should
be noted that for all pairs not denoted by x or o, the missing binary interaction parameters are
estimated using a molecular weight correlation, or are set equal to 0.0.
Figure - BINARY Interaction Data in the Glycol Databank
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Field Descriptions/Miscellaneous
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Component Family List
Categorizes components similarly to an organic chemistry textbook. If you know the structure of
a desired component, look for its family name in the family list. The component family can be
selected from the Component Familypull down list.
The Modular Thermo databanks contain the following general component collections:
Most Commonly Used
Hydrocarbon Light Ends
PROCESS Databank
SIMSCI Databank
In addition, the following specific chemicalfamilies have been grouped to allow you to quickly
create component slates:
Acids
Alcohols
Aldehydes Amides
Amines
Aromatic Hydrocarbons
Elements
Esters
Halogenated Derivatives
Ketones
Miscellaneous
Naphthenic Hydrocarbons Other Nitrogen Derivatives
Paraffin Hydrocarbons
Salts and Minerals
Silicon Derivatives
Sulfur Derivatives
Unsaturated Hydrocarbons.
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Component Full Name
Typically either the common name or IUPAC name for a component.
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SIMSCI Name
Used as a variable for process stream and thermodynamic calculations.
Enter a name of up to eight characters in length.
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Formula
This is a nonstructural chemical formula for the component, when appropriate.
Formulas for isomers are not unique.
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Filter
Enter alphanumeric text to limit the components shown in the Selected Components Tree list.
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Most Commonly Used
This component family comprises approximately 100 components representing the pure
components commonly encountered in natural gas and petroleum processing.
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Field Descriptions/Miscellaneous
PROCESS Databank
The PROCESS databank is the SIMSCI original databank of component physical properties. It
has only VL components and contains no VLS property data.
The SIMSCI Databank is newer.
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SIMSCI Databank
The SIMSCI database contains property data for about 1750 pure components.
It is newer than the PROCESS databank.
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Field Descriptions/Miscellaneous
Hydrocarbon Lightends
This list contains low molecular weight hydrocarbons and gases commonly found in oil refinery
streams. Compounds up to decane are included
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Field Descriptions/Miscellaneous
Standard Liquid Density
Enter Standard Liquid Density data in terms of specific gravity or API gravity.
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Molecular Weight
Enter the molecular weight.
The molecular weight is the most difficult property to predict accurately from generalized
correlations and should be supplied when possible for the most accurate characterization of a
Petro Component.
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Characterization Options
Select one of the following characterization methods to predict a missing third parameter:
Default
SIMSCI
Cavett Lee-Kesler
Extended API.
The Default method is established in the Defaults tab of this window by selecting one of the four
methods.
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Default
The Default method is established in theDefaults dialog boxby choosing one of the four listed
methods.
SIMSCI
Cavett
Lee-Kesler Extended API.
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Lee-Kesler
Method developed for Mobil Oil Company by B. I. Lee and M.G. Kesler.
Predicts pseudocomponent properties based on the component normal boiling point, gravity and
molecular weight.
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Cavett
Uses a nomogram from the 1967 API Technical Data Bookthat relates molecular weight, normal
boiling point and specific gravity. The molecular weight prediction for compounds with normal
boiling points lower than 300 F is predicted with a method developed by SIMSCI, based on pure
component data.
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SIMSCI
Estimates molecular weight for each petroleum component, based on its normal boiling point and
gravity. The molecular weights are derived by application of a correction factor to the molecular
weight for normal alkanes.
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Extended API
Uses an improved nomogram published in the 1980 API Technical Data Book, which relates
molecular weight, normal boiling point and specific gravity. The molecular weight prediction for
compounds with normal boiling points lower than 300 F is predicted with a method developed
by SIMSCI based on pure component data.
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Distillation Data Type
Select the distillation data analysis type from the following standard options:
True Boiling Point (Volume %)
ASTM D86 (Volume %)
ASTM D86 Cracking (Volume %)
ASTM D1160 (Volume %)
ASTM D2887 (Weight %)The heading of the Percent Distilledcolumn of the data entry table changes to reflect whether the
data is reported on a liquid volume % (TBP, D86 and D1160) or weight % (D2887) basis.
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Pressure
Enter the pressure at which the data for the distillation curve was collected if other than the
default pressure.
Default pressures are:
TBP 760 mm Hg
ASTM D86 760 mm HgASTM
D1160
10 mm Hg
ASTM
D2887
Chromatographic analysis
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Volume (Weight) Percent Distilled vs. Temperature Table
Enter data pairs for liquid volume (weight) % distilled vs. temperature in the respective columns.
The default upper and lower distillation boundaries for volume (weight) % distilled are 1% to
98%. The default distillation boundaries can be changed in the Defaults window.
If the distillation basis is other than the default for the method, you can change the basis from
volume % to weight % (or vice versa) by right clicking on the Percent Distilledcolumn headingto display a menu of options.
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Average Value
Enter the average gravity (as a specific gravity, API Gravity, or Watson K-Factor) for each assay.
If a Watson K is given, it is converted to a gravity using the TBP data for the curve. Entry of a
gravity curve is recommended but not required.
You can change the basis for the average gravity by right clicking on the heading of the Gravitycolumn in the data entry table to display a menu of options.
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Volume Percent Distilled vs. Gravity Table
Enter the % distilled (the mid-volume or mid-weight % of the data point) and corresponding
gravity values in the table.
The percents must be on the basis chosen for the distillation data (liquid volume orweight %)
The gravity values correspond to the gravity type selected (specific gravity, APIGravity, or Watson K-Factor).
At least three gravity points must be supplied to define the gravity curve.
You can change the basis for the gravity data entries by right clicking on the heading of the
Gravitycolumn to display a menu of options.
Options for the Gravity Curve Generation Methodare found in the Defaultswindow.
For details, see Extrapolation to end points.
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Extrapolation to end points
If a user-supplied gravity curve does not extend to the 95% point, quadratic extrapolation is used
to generate an estimate for the gravity at the 100% point. Gravity for each cut is determined at its
mid-point, and an average gravity for the stream is computed. If this average does not agree with
the specified average, the program either normalizes the gravity curve (if data are given up to
95%) or adjusts the estimated 100% point gravity value to force agreement. Since the latter couldin some cases result in unreasonable gravity values for the last few cuts, consider providing an
estimate of the 100% point gravity value and letting the program normalize the curve, particularly
when gravity data is available to 80% or beyond.
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Field Descriptions/Miscellaneous
Lightends Data Amount
Select one of the following Specificationoptions to determine the amount of lightends in the
assay:
Match TBP (default)
Fraction
Percent
By default, SIM4ME matches user-supplied lightend data to the TBP curve. The user-specified
rates for all lightend components are adjusted up or down, all in the same proportion, until the
NBP of the highest-boiling lightend component exactly intersects the TBP curve. All of the cuts
from the TBP curve falling into the region covered by the lightends are then discarded and the
lightend components are used in subsequent calculations.
Alternatively, you can specify the lightends as a fraction or percent (on a weight or liquid volume
basis) of the total assay or as a fixed lightend flowrate. In these cases, the supplied numbers for
the lightend components can be normalized to determine the individual component flowrates.
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Basis
Select one of the following Specificationoptions to determine the amount of lightends in the
assay:
Weight
Volume
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Library Component vs. Relative Amount table
Use this table to add Library Components to the assay and to specify their relative amounts.
Initially, this table contains only a single row.
To enter data for this table:
1. Drag one or more Library Components from the Selected Components Treeand drop theminto the cells in theLibrary componentcolumn.
Additional rows are automatically created to accommodate the number of components being
added. All Windows 95/NT selection options are supported.
2. Enter the fractional relative amounts of each lightend component in the cells in theRelative
Amountscolumn.
The amount should total 1.00. If not, SIM4ME normalizes the amounts.
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Normalize Lightends
Select this option to normalize the relative amounts of the lightend components if the amounts do
not sum to 1.00. TheNormalizeoption does not become available until you have entered a value
in the Lightends Amount data field.
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Volume Percent Distilled vs. Inspection Property
Enter the mid-volume % distilled and corresponding Inspection Property values for the cuts.
The curve generated from these data pairs is quadratically interpolated and extrapolated to cover
the entire range of pseudocomponents.
If you also supply an average molecular weight in addition to the data pairs, the Inspection
Property value for the last cut is adjusted so that the curve matches the given average.
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Watson K Factor
The Watson K Factor is defined as:
where
NBP = component or stream average normal boiling point (R)
Sp.Gr. = component or stream average normal boiling point at 60F
relative to water at 60F
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Assay vs. Relative Amount table
Use this table to add assays to a blend and to specify their relative amounts.
Initially, this table contains only a single row.
To supply data for this table:
1. Drag one or more assays from the Selected Components Treeand drop them into the last cellin theAssaycolumn.
Additional rows are automatically created to accommodate the number of assays being added.
2. Enter the fractional relative amounts of each assay in the cells in theRelative Amounts
column.
The amount should total to 1.00. If not, Modular Thermo normalizes the amounts.
To delete an assay:
Right-click on the cell containing the name of the assay and click Delete.
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Field Descriptions/Miscellaneous
Equilibrium Methods
Modular Thermooffers the following options for equilibrium calculation methods:
Peng-Robinson
Peng-Robinson-Modified Panagiotopolous-Reid
Peng-Robinson-Panagiotopoulos-Reid
Soave-Redlich-Kwong SRK-Kabadi-Danner
SRK-Modified Panagiotopoulos-Reid
SRK-SIMSCI
Redlich-Kwong
Braun K10
Grayson-Streed
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Enthalpy Calculations
Modular Thermo offers the following options for enthalpy calculations:
Soave-Redlich-Kwong
Curl-Pitzer
Johnson-Grayson
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Entropy Calculations
Modular Thermo offers the following options for entropy calculation methods:
Soave-Redlich-Kwong
Curl-Pitzer
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Density Calculations
Modular Thermo offers the following options for Density calculation methods:
Soave-Redlich-Kwong
API Liquid Density
Ideal
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Transport Data
Most pure library components include saturated vapor and liquid values for viscosity and thermal
conductivity as part of the general thermodynamic properties database.
Pure-Component Average
Petroleum Correlation Method
Transport Data Pure-Component AverageChoose this method to compute transport properties as a weighted average of pure-component
values. This method requires that the property in question be available for each component in the
mixture with the exception of petroleum pseudocomponents.
The pure-component properties at the temperature of interest are combined to calculate stream
average properties according to the mixing rules.
Transport Data - Petroleum Correlation MethodChoose this method to apply a petroleum correlation method to all components in the stream.
Modular Thermo estimates the above properties from correlations for pseudocomponents.
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Kinematic Viscosity Calculation Methods
Modular Thermooffers the following options for Kinematic Viscosity calculation methods:
Pure-Component Average
Petroleum Correlation
Kinematic Viscosity - Pure-Component AverageThis method computes the kinematic viscosity of a stream as a weighted average of
pure-component viscosities. The pure-component method requires that the viscosity be available
for each component in the stream with the exception of petroleum pseudocomponents.
Saturation values are used and no pressure corrections apply.
This method is available for both vapor and liquid viscosity calculations.
Kinematic Viscosity - Petroleum CorrelationThis method employs predictive correlations that apply to bulk hydrocarbon mixtures. The
correlations are applied to pure components as well as pseudocomponents. Pressure corrections
apply.This method is available for both vapor and liquid kinematic viscosity calculations.
For details, see Petroleum Correlation Viscosity Estimation.
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Thermal Conductivity
Modular Thermooffers the following options for thermal conductivity calculation:
Pure-Component Average
Petroleum Correlation
Thermal Conductivity - Pure-Component AverageApplies simple mixing rules to the temperature-dependent values of pure components to calculate
thermal conductivity properties of mixtures.
Saturation values are used and no pressure corrections apply.
This option is available for both vapor and liquid viscosity calculations.
Thermal Conductivity - Petroleum CorrelationUses predictive correlations that apply to bulk hydrocarbon mixtures.
This option is available for both vapor and liquid conductivity calculations.
For details, see Petroleum Correlation Thermal Conductivity Estimation.
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Petroleum Correlation Viscosity Estimation
Vapor Viscosity
See:
Thodos, G., and Yoon, 1970, Viscosity of Nonpolar Gaseous Mixtures at Normal Pressures,
AIChE J., 16, 300-304.
Dean, D.G., and Stiel, L.S., 1965, The Viscosity of Nonpolar Gas Mixtures at Moderate and HighPressures,AIChE J., 11, 526-532.
Liquid ViscosityWhen the system is near the critical point (0.98
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Petroleum Correlation Thermal Conductivity Estimation
Vapor Thermal ConductivityModular Thermo employs the Roy-Thodos method to determine vapor thermal
conductivities.
The function of temperature used is the one that is presented by the authors for saturated
hydrocarbons. This method is corrected for pressure effects using the equations of Stiel andThodos.
Liquid Thermal ConductivityThe Sato and Reid method is used to calculate liquid thermal conductivity.
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Refinery Inspection Properties
Modular Thermooffers calculation methods for the following Refinery Inspection Properties:
Property Available Methods
Carbon Content Summation, Index, SimSci
Hydrogen Content Summation, Index, SimSci
Nitrogen Content Summation, Index, SimSciOxygen Content Summation, Index, SimSci
Iron Content Summation, Index
Nickel Content Summation, Index
Wax Content Summation, Index
Sulfur Content Summation, Index
Freeze Point Summation, Index, User Formula
Cloud Point Index, SimSci, User Formula
Flash Point Index, SimSci, API, User Formula
There are many more properties available. Select a property and provide a method.
For details on the methods listed above, refer to:
API Index
SimSci
Summation
User Formula
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Calculation Mode for Local Flash
There are three Calculation Modesavailable for Flash:
Use Model Prediction
Use Local Flash Use Rigorous Flash
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Use Model Prediction
When the Use Model Prediction option is selected, the model based on certain criteria selects
either Local Thermo or Rigorous Thermo during the simulation run time. For the Use Model
Prediction option, check for the following:
Window Check SizeThe Window Check Sizedefines an operating region for Local Flash around a reference point.
Relative and Absolute tolerances for Pressure and Temperature are used to define the operating
range. During execution, if the local property deviation crosses the operating region, a Check
is made if the property is still continuous with respect to the reference. If a discontinuity is
detected, then the property is updated by making a rigorous call. If the property is still
continuous, then the window is extended to the next deviation interval.
The default values for relative tolerance for both Pressure and Temperature are 0.1. The default
values for absolute tolerance for Pressure and Temperature are 30 K and 100 kPa respectively.
The user is free to modify these values. However, the greater the window check size, the less
number of checks are made by the local model. This results in a higher probability of notdetecting a discontinuity and greater risk for flowsheet instability. The smaller the window check
size, the more number of checks are made by the local model. However, this will enable to detect
a discontinuity faster. Hence it is a trade off between model speed and model stability. The user
needs some level of experience for setting these tolerance limits. However, the default values
work quite well under most situations.
Defining Second Order Fraction and Use Composition OptionLocal Thermo uses a Second Order Taylor series expansion to predict local properties. The
differences between the first order terms and the second order terms in the expansion give an
excellent approximation of the true error in the model. The update criterion is triggered if the
second order terms exceed the specified second orderfractional error with respect to the first
order terms.
The tolerance limit for second order fractional error can be defined in the Second Ordercolumn.
The default value is 0.15 for this fractional error. However, the user can modify this value.
The user also has the choice as whether to include or not composition effect in the Taylor Series
Expansion. The user can make this choice by selecting either on or off option from the pull
down menu in the Use Composition Effectcolumn.
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Force Local Thermo
When this option is selected, Local Thermo is forced all the time during the simulation run.
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Force Rigorous Thermo
When this option is selected, Rigorous Thermo is forced all the time during the simulation run.
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Use Model Prediction
When this option is selected, the model uses its own judgment based on certain criteria to select
between Local Flash and Rigorous Flash at a particular point of time during the simulation run.
When Use Model Predictionis used as the Calculation Mode, the user needs to define a tolerance
limit on the second order fractional error for Temperature, Pressure and Composition.
The tolerance limit for second order fractional error can be defined in the Second Ordercolumn.
The default value is 0.15 for this fractional error. However, the user can modify this value.
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Force Local Flash
When this option is selected, Local Flash is forced all the time
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Force Rigorous Flash
When this option is selected, Rigorous Flash is forced all the time.
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Component Slate
Use this drop down list to choose a default component slate from the list of previously defined
slates.
The default component slate is automatically applied to all units and streams subsequently placed
on the flowsheet.
You can also change the component slate at the local level when creating new units and streams.
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Cut Set
Use this drop down list to choose a default Cut Set from the list of previously defined Cut Sets.
The default Cut Set automatically is applied to all subsequent blends.
You can also change the Cut Set at the local level when creating new blends.
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Method Slate
Use this drop down list to choose a default thermodynamic method slate from the list of
previously defined slates.
The default method slate is automatically applied to all units and streams subsequently placed on
the flowsheet.
You can also change the method slate at the local level when creating new units and streams.
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Standard Conditions
Choose from the three predefined options for Standard Temperatureand Pressure Conditionsfor
the standard molar volume calculations or manually add temperature and pressure conditions.
The default temperature is 60 F (English) and the default pressure is 1.0 atmosphere.
The standard volume occupied by one mole of vapor at standard temperature and pressure.
The default values are: English
379.49 ft3/lb Mole at 60 F, 1.0 atmosphere
Metric, SI22.414 m3/Kg Mole at 0.0 C, 1.0 atmosphere (Metric, SI)
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Peng-Robinson
The Peng-Robinson (PR) equation of state (EOS) is a 1976 modification of the Redlich-Kwong
EOS. PR is similar to the Soave-Redlich-Kwong equation and was designed to improve the poor
liquid density predictions for the SRK method.
Peng-Robinson has been found to give accurate predictions for non-polar mixtures ofhydrocarbons. It does not give accurate predictions for polar components.
Hydrogen phase behavior is approximated by Peng-Robinson using a modified acentric factor.
In addition to K-values, the PR equation can be used to predict the enthalpies, entropies and
densities for the liquid and vapor phases. The predicted liquid phase densities are not very
accurate and the API method is suggested when the PR system is chosen.
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Peng-Robinson - Modified Panagiotopolous-Reid
This method, PRM, is a modification of the mixing rule for the PR-Panagiotopoulos-Reid by
SIMSCI in which two more adjustable parameters, cij and cji are introduced. This improves the
prediction for polar-nonpolar systems, where the nonideality is large or strongly asymmetric.
SIMSCI has fit many binary systems of chemicals to this equation and the parameters are
supplied in Modular Thermo.
The PRM method in Modular Thermo uses an improved correlation developed by SIMSCI that
provides more accurate vapor pressure predictions than the original PR formulation for a wide
range of components.
In addition to K-values, the PRM equation can be used to predict the enthalpies, entropies and
densities for the liquid and vapor phases. The predicted liquid phase densities are not very
accurate and the API method is suggested when this system is chosen.
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Peng-Robinson-Panagiotopoulos-Reid
This method (PRP) is a modification of the Peng-Robinson method in which an asymmetric
mixing rule containing two parameters is used in determination of the "a (T)" term in the PR
equation. Two adjustable interaction parameters are used, kij and kji. This significantly improves
the accuracy of predictions for mixtures of polar and non-polar components. The mixture rule is
flawed, however, in that it is not invariant to dividing a component into a number of identicalpseudocomponents.
The PRP method in Modular Thermo uses an improved alpha correlation developed by SIMSCI.
The improved correlation provides more accurate vapor pressure predictions than the original PR
formulation for a wide range of components.
In addition to K-values, the PRP equation can be used to predict the enthalpies, entropies and
densities for the liquid and vapor phases. The predicted liquid phase densities are not very
accurate and the API method is suggested when this system is chosen.
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Soave-Redlich-Kwong
The Soave-Redlich-Kwong equation of state (SRK) is a modification of the Redlich-Kwong
equation of state (which is based on the van der Waals equation) and was published by Georgi
Soave in 1972.
This equation has been found to give accurate predictions for non-polar mixtures ofhydrocarbons. It does not give accurate predictions for polar components.
Modular Thermo contains correlations for kij's for systems with hydrocarbons and N2, H2S
and O2. Some kij's are also provided for hydrocarbon splits such as ethane-ethylene and
propane-propylene. Hydrogen phase behavior is approximated by SRK using a modified acentric
factor. Other methods, which modify the alpha formulation, give more accurate predictions for
hydrogen than the original SRK formulation.
In addition to K-values, the SRK equation can be used to predict the enthalpies, entropies and
densities for the liquid and vapor phases. The predicted liquid phase densities are not very
accurate and the API method is suggested when the SRK system is chosen.
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SRK-Kabadi-Danner
This method (SRKKD) is a modification of the Soave-Redlich-Kwong method to improve the
prediction of vapor-liquid-liquid phase equilibria for hydrocarbon systems with water. To achieve
this, Kabadi and Danner proposed a two parameter-mixing rule for calculation of the "a (T)" term
in the SRK equation. They also developed a means to provide estimates for water-hydrocarbon
equilibria when no data is available.
The SRKKD method in Modular Thermo uses an improved alpha correlation developed by
SIMSCI that provides more accurate vapor pressure predictions than the original SRK
formulation for a wide variety of components.
In addition to K-values, the SRKKD equation can be used to predict the enthalpies, entropies and
densities for the liquid and vapor phases. The predicted liquid phase densities are not very
accurate and the API method is suggested when this system is chosen.
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SRK-Modified Panagiotopoulos-Reid
This method (SRKM) is a modification of the mixing rule for the SRK-Panagiotopoulos-Reid by
SIMSCI, in which two more adjustable parameters cij and cji are introduced. This improves the
prediction for polar-nonpolar systems, where the nonideality is large or strongly asymmetric.
SIMSCI has fit many binary systems of chemicals to this equation and the parameters are
supplied in PRO/II.
The SRKM method in Modular Thermo uses an improved alpha correlation developed by SimSci
that provides more accurate vapor pressure predictions than the original SRK formulation for a
wide variety of components.
In addition to K-values, the SRKM equation can be used to predict the enthalpies, entropies and
densities for the liquid and vapor phases. The predicted liquid phase densities are not very
accurate and the API method is suggested when this system is chosen.
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SRK-SIMSCI
This method (SRKS) uses a new mixing rule to eliminate the flaw in the original
Panagiotopoulos-Reid mixing rule. Four adjustable parameters are used, with the mixing
rule designed to produce good results for mixtures of polar and nonpolar compounds.
The SRKS method in Modular Thermo uses an improved alpha correlation developed bySIMSCI. The improved correlation provides more accurate vapor pressure predictions than the
original SRK formulation for a wide variety of components.
In addition to K-values, the SRKS equation can be used to predict the enthalpies, entropies and
densities for the liquid and vapor phases. The predicted liquid phase densities are not very
accurate and the API method is suggested when this system is chosen.
Suitable for three phase separators for water-hydrocarbon systems such as those found in FCC
gas plants and hydrocrackers, lube oil and solvent dewaxing units, natural gas systems containing
polar compounds such as methanol and any chemical operations for which the parameters can be
determined by regression.
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Redlich-Kwong
Redlich-Kwong is a specific case of the generalized two-parameter cubic equation of state of the
form:
where
P= pressure
T = absolute temperature
v= moral volume
u, w= constants (typically integers)
By setting u = 1 and w = 0, the Redlich-Kwong equation is obtained.
For derivation of the values for aandb, see the Redlich-Kwong in the Technical Reference.
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Braun K10
The Braun-K10 method (BK10) is based on the charts developed by Cajander, ET. Al., in 1960.
The chart for a convergence pressure of 5000 psia is used to predict the component K-values at a
system pressure of 10 psia. The K-values at 10 psia are ratioed to the desired pressure.
This method has limited capability to predict the K-values for light components and uses grossapproximations for H2, N2, O2, CO, CO2 and H2S. For aromatic compounds, a vapor pressure
correlation is used for K10 values of 2.5 or less. Pseudocomponents are estimated using a
correlation of K10 values and boiling points.
This method usually gives reasonable results for refinery heavyendcolumns operating at low
pressures. If the lightends distribution in the column is important, another method should be used.
The method should never be used for systems at pressures higher than 70 psia or temperatures
outside the range 100 to 900 F. Because the composition effect on K-values is ignored, it can be
expected to yield poor results for mixtures of aromatics with paraffins, naphthenes and olefins.
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Grayson-Streed
This method (GS) is based on the Chao-Seader method and represents an attempt by Grayson and
Streed to extend the Chao-Seader approach to the higher temperatures and pressures encountered
in oil refining. Grayson and Streed also fit special equations for the liquid fugacities of methane
and hydrogen, using data available from hydrocracking operations.
Suitable for the refinery heavyend columns such as crude, vacuum, FCC main fractionators and
coker columns. It can also be used for most refinery gas plant operations and hydrogen processes
such as reforming and hydrocracking. For hydrocracking, more accurate hydrogen solubilities are
predicted by using one of the SRK modifications. General limits are pressures less than 3000 psia
and temperatures less than 800 F, although the method usually extrapolates reasonably well with
temperature.
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Curl-Pitzer method
The Curl-Pitzer method (CP) predicts the enthalpies and entropies for liquids and vapors. The
enthalpy deviation is computed by using the principle of corresponding states, i.e., in terms of the
reduced temperature, reduced pressure and the acentric factor. The critical temperature and
pressure for the mixture are computed using the mixing rules of Stewart, Burkhart and Voo.
The method is limited to nonpolar mixtures and can be used for Pr up to 10.0, Tr for liquids in the
range 0.35 to 4.0, and Tr for vapors in the range 0.6 to 4.0. Curl-Pitzer can be used to predict the
enthalpies and entropies for liquids and vapors.
The enthalpy deviation is computed using the principle of corresponding states, i.e., in terms of
the reduced temperature, reduced pressure and the acentric factor. The critical temperature and
pressure for the mixture is computed using the mixing rules of Stewart, Burkhart and Voo.
Curl-Pitzer is suitable for most hydrocarbon applications including natural gas and refinery
processes. The method must extrapolate for vacuum columns;Lee-Kesler method is
recommended for this application.
For heavyends, the saturated vapor Tr is less than 0.6 and the method must extrapolate.Extrapolation usually produces reasonable results.
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Johnson-Grayson
The Johnson-Grayson method (JG) can be used to predict enthalpies for hydrocarbon liquids and
vapors. It is essentially an ideal enthalpy correlation, using saturated liquid at -200 F as the
datum. Vapor phase corrections are computed with the Curl-Pitzer method. The pressure effects
on the liquid phase are ignored.
The method is useful for heavy hydrocarbons over the temperature range 0 to 1200 F. It can be
extrapolated with reasonable results. This method should not be used for mixtures lighter than
carbon number five.
This method is suitable for refinery heavyend systems such as vacuum systems and synthetic fuel
applications with heavy oils.
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API Liquid Density
The API method (API) can be used to predict liquid densities at flowing conditions. A standard
liquid density is computed at 60 F, using the weight average of the component densities. The
reduced temperature and pressure of the mixture at 60 F and 14.696 psia are computed with the
Kay rule and used to determine a density factor, C, from Figure 6A2.21 in theAPI Technical
Data Book. A second factor is determined at the flowing temperature and pressure for the mixtureand the flowing density is computed from the equation below:
The method is applicable to most hydrocarbon systems, provided that the reduced temperature is
less than 1.0.
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Ideal
The Ideal method obtains liquid densities from pure component liquid density correlations.
This method is suitable for systems of similar components at low pressures and temperatures.
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SIMSCI Databanks
The SIMSCI databanks, SIMSCIand PROCESS, contain more than 1700 components and are
adequate for nearly all flowsheet models.
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User-Defined Petroleum Components
You can define petroleum components by supplying two of the three following properties for
each component:
Normal Boiling Point
Standard Liquid Density
Molecular WeightSIM4ME uses internal correlations to estimate the third parameter, when missing.
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Assay
Components derived fr