Silver Sponsor Presentation - African Refiners Association |. Yokogowa... · Yokogawa - Evolution...
Transcript of Silver Sponsor Presentation - African Refiners Association |. Yokogowa... · Yokogawa - Evolution...
Copyright © Yokogawa Worldwide March 2008AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Silver Sponsor Presentation:
YOKOGAWA WorldwideIn the Refineries
Wednesday 12th March 2008
Page 2Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Summary Yokogawa
Organization
Business Figures
Portfolio and contribution
Experience and Expertise
References
Customer’s testimonies
YOKOGAWA HQ - Mitaka, Tokyo
Contact:Mathieu [email protected]: 00 33 1 39 26 10 64
Page 3Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Organization
Page 4Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
2005:90 years of Yokogawa
1915
Dr.Yokogawa
1917
Electric
Meters
1930
Portable Magnetic
Oscillograph
Page 5Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Corporate Summary
Corporate Headquarters
Tokyo, Japan
70 affiliated companies outside Japan including 16 factories
Affiliations
One of the founding members of the Fieldbus Foundation11 000 Employees Worldwide
Global Leadership
Committed to local partnership; over 3,000 automation engineers in 29 countries.
Commitment
Global consolidate revenue over US$ 3,000 million
Revenue
90 years of dedication
to the industry
Founded in 1915
Page 6Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Global Operations
World Headquarters, Tokyo, JapanYokogawa Electric Corporation
Regional Headquarters North America, Newnan, Georgia, USAYokogawa Corporation of America
Yokogawa Electric Korea
Global IA Business Headquarter, SingaporeYokogawa Electric InternationalRegional Headquarters ASEAN, SingaporeYokogawa Engineering Asia
Yokogawa Electric CISRegional Headquarters China,Suzhou, China, Yokogawa Electric China
Regional Headquarters Middle East, Yokogawa Middle East, Bahrain
Yokogawa Saudi Arabia Ltd. Yokogawa Saudi Arabia Services Ltd.
Regional Headquarters Europe, Amersfoort, NetherlandsYokogawa Europe
Yokogawa France
Page 7Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
• Morocco 2008
• Nigeria 2008
• Switzerland 2008
• Turkey 2009
Yokogawa Europe B.V.
Regional HQ Europe, Netherlands
RHQPlanned office
• Algeria 2008
• Czechia 2008
• Ireland 2008
• Kenya 2009
F: French speaking
SA: English speaking
I: Libya
HQ: Nigeria350 M€, 1500 Staff, 27 Sales Offices
NO 2007
AO 2007BG 2007
NG Alliance
Yokogawa - European landscape
Page 8Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Yokogawa - Evolution in Europe
Start of products selling 1966
Acquisition of Electrofact 1982
Start of systems selling 1986
Acquisition Rota 1991
Acquisition Contrôle Bailey 1992
T&M acquisition of NBN (D) 1994
Acquisition GTI Netherlands: 1997
Integrate Safety Systems
Acquisition Marex (UK): 1997
Production Management Software
Acquisition of Delta Controls: 1998
Yokogawa South Africa
T&M acquisition of Martron(UK) 1998
Yokogawa Nordic established T&M 2001
Formed Yokogawa System Center 2002
Area Structure activated 2005
Systems Division, located at Amersfoort
Execution of projects like:
-Various green field & brown field projects in Oil & Gas, Refining and
Chemical Industries
-Various Export (EPC) Projects
Strategic Acquisitions to acquire know-how, expertise and experience in
Systems Business Area’s for SAFETY and Production Management Software &
Applications
In 2002 the integration of “Systems Division” from the Amerfoort Office with
the Industrial Safety & SCADA organization in Apeldoorn to become
Systems Center Europe (SCE). All Systems Expertise “under one roof”:
Safety Systems, DCS, SCADA, MES, etc
Strong co-operation between Yokogawa Country Offices, to make optimum use of
available expertise, experience, capabilities and capacities.
Page 9Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Business Figures
Page 10Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Segment Revenue Trend
Page 11Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
R&D Investment
Page 12Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
183.5
57.8
1
69.5
193.4
76.1
59.3
217.1
98.8
56.0
231.1
103.0
53.0
253
86.2
49.7
309.2(2 ,619)
78.6(666)
45.6(386)
0.0
100.0
200.0
300.0
400.0
500.0
Billions of \(Millions of $)
FY01 FY02 FY03 FY04 FY05 FY06
Industrial Automation Measurement Others
Revenue Trend (Business Domain)
1. Continuous growth of our business.
Revenue in FY06; \433.4 Billion (US$3.67 Billion)
2. Industrial Automation is our core business
Industrial Automation
Measurement
Others
Exchange Rate as of March 31, 2007 is \118.05/US$
388.9
433.4 (411.3) (12month)
(12month)(280)
42.5%IA Revenue ratio of oversea 45.6% 46.4% 48.0% 59.0% (54.7%)
Page 13Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Ideal Refinery
Page 14Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
A Silent and Boring Refinery
Quote: Peter F. DruckerThe Essential Drucker on Individuals
- Well-managed refinery looks silent and boring to a casual observer.- Plant profitability is maximized.- Automation systems help plant personnel to manage operational knowledge, increase productivity and comply with health, safety, and environmental regulations.- Information in context is clearly delivered to the right people at the right time, helping responsible personnel to deal with events calmly and efficiently with foresight.
Yokogawa helps all refiners to achievea “silent and boring” refinery.
Does your refinery look silent and boring?
Page 15Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Yokogawa portfolio and contribution to profitable refineries
Page 16Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Business Activities
Aviation & Others
Others
Aviation
Global
Research
Environment
Industrial Automation (IA)
General Industries
Measurement
Information Services
Medical
Service
CockpitInstruments
Components
AnalyticalInstruments
FieldInstrumentsProduction
Control Systems
Semiconductor Testing
Equipment
MeasuringInstruments
NetworkComputers
InformationSystems
Liquid crystaldisplays
Powersupplies
CO/O2 Analyzing System for countermeasures against dioxin
Dust monitors
Confocal scanners
pH analyzers
Gas chromatographs
Differential pressure transmitters
Vortex flowmeters
Magnetic flowmeters
PLC
Recorders
Integrated production control
systems
MES
OPC
APC
VLSI test systems
IC handlers
Bus analyzers
Digital oscilloscopes
PC-based measuring instruments
Medical Image Viewing and
Reading systems
With the theme of measurement,
control and information,Yokogawa aims to
contribute toward therealization of athriving global
society.
Page 17Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Corporate Management (ERP*)Integrated business operation systems
Oracle E-business suite 11i etc
Integration
Production Management (MES*)Systems for advanced control,
simulation, production management, and scheduling
Advanced Process Control & Advance Operation Assistance APC & AOA
Exa Series Exaquantum
PIMSProcess Data Acquisition
& Management
Yokogawa Field Proven Solutions
Production Control SystemProduction control systems
Field InstrumentsField instruments, sensors, measuring
instruments, analyzers and other equipmentDigital Vortex Flowmeter
Digital YEWFLO
Zirconia Oxygen Analyzer
ZR 402* ERP = Enterprise Resource Planning * MES = Manufacturing Execution System
Magnetic Flowmeter
ADMAG AXF
Differential Pressure Transmitter
DPharp EJX
ProSafeSeries
Safety Instrumented System
CENTUM CS 3000
DCS Integrated Production Control System
NCSNetwork-based Control Systems
& SCADA
STARDOM &FAST/TOOLS
Business Activities
Page 18Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Yokogawa solutions
Plant Information Management System
Event Analysis PackageOperation Efficiency Improvement Package
Integrated Production Control System Safety Shutdown Management System SIL 3
Network Based Control System
Plant Resource Manager
Robust Quality Estimator
Multi-Variable Model Predictive Control
Operational Efficiency Asset Management
Advanced ControlPlant Information Management
Production Control and Safety Management
Production Management
Asset Management and Operational Efficiency
Production Control and Safety Management
Data Acquisition and Logic Control
Analysis andQuality Control
Sensing and Actuation
High Integrity Protection SystemSIL 4
Page 19Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Yokogawa solutions
MagneticAXF
VortexDYF
DifferentialPressureEJA/EJX
CoriolisRota Mass
Variable AreaRota Meter
Single Loop & Temperature Controller
Signal Conditioner
PowerMonitor
Data Acquisitionand Monitoring
PaperlessRecorder
Chart Recorder
Oxygen Analyzer ZR
Near-infrared SpectrometerNR800
pH Transmitter PH202
Conductivity Transmitter SC202
I/P ConverterPK200
Advanced ValvePositioner YVP
UltrasonicUS300
Pressure/DifferentialPressure EJA/EJX
Remote Seal
Pressure
Flow
ControllerData Acquisition/Recorder
Level
Analytical
Positioner
Temperature
ProductionManagement
Asset Management and Operational Efficiency
Production Control and Safety Management
Data Acquisition and Logic Control
Analysis andQuality Control
Sensing and Actuation
Differential Pressure EJA/EJX
Temperature Transmitter
YTA50/70 YTA100/300
Process Gas ChromatographGC1000MKII
Video
CCTV
Page 20Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
YOKOGAWA
Vnet
HIS
Page 21Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Ergonomic analysis
Arrangement, revamping and analysis of every technical aspect of the space
Preparation of tender documents for construction companies
Colour analysis
Overseeing interior arrangement and revamping
Turn key project
Control room in ALGER - ALGERIASAMIR
Control room
in MOROCCO
Ergonomic Analysis
Control Room Design
Page 22Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
« blast resistant » building specialist
Conception and design of entire buildings
Preparation of building licenses
Total project achievement mission
Preparation of tender documents for construction companies
Financial analysis
Turn Key Project
Naftec blast resistant building SKIKDA IN ALGERIA
Naftec blast resistant
building
ALGER IN ALGERIA
GL4Z blast resistant
building construction
ARZEW IN ALGERIA
Blast Resistant Building
Page 23Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Yokogawa’s Contribution
(1) “Reliability and maintainability” of automation systems maximizes plant availability.
(2) “Plant-wide automation” enhances agility and flexibility of refinery supply chain.
(3) “Application knowledge” increases profitability and improves health, safety, and environment.
(4) “Lifetime partnership” maximizes total value of ownership.
Page 24Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
(1) Reliability and Maintainability
Reliability in our DNA
Reliability of the production control system (DCS)
– Availability track record: 99.99999% (Seven 9s)
– Focused much energy on reliability technologies, manufacturing quality and quality assurance system
CPU 1
CPU 2
Compa-rator
Main memory
PIO I/F
Power card
Vnet
I/O bus
IO bus I/F
CPU module CPU module
Main memoryCPU 1
CPU 2
Compa-rator
PIO I/F
Power cardIO bus I/F
Coupler Coupler
PIO I/F
PIO I/F
Vnet I/F Vnet I/F
Coupler Coupler
Page 25Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Reliability of the safety instrumented system (SIS)
– TUV certification
• IEC 61508 / 61511 compliant
• Safety Integrity Level 3 (SIL 3) applications
– Inherit reliability technologies
– High maintainability by integration with DCS
SIS DCS
UnifiedOperation
(1) Reliability and Maintainability
Page 26Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Improving maintainability by diagnostic technologies
Improved plant maintenance– Asset management system greatly improves
the device maintainability.
Field device self-diagnosis– Valve signature diagnosis
– Valve stick-slip diagnosis
– Instrument air-line clogging diagnosis
– Clogging diagnosis
– Orifice wearing diagnosis
– Diaphragm corrosion diagnosis
– Steam tracing diagnosis, etc.
Reliability and Maintainability
Page 27Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Plant-wide Automation
Field sensing and actuation
Analytical system
Harsh-environment CCTV
Production control system
Safety instrumented system
Refinery offsite solutions
Product management solutions
Advanced process control& optimization systems
Asset management system
Alarm management system
It delivers agility and flexibility to the refinery workflow.
Page 28Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Yokogawa : Perenity
CENTUM-XL
EOPS
CFCS EFCD
ENGS
CENTUM CS3000
HIS
PFCS
KFCSLFCS
COPS2
CENTUM V
CFFSCFCS2
COPSV
CFCD2
HF-Bus
1MBPSDual Redundant
Token PassCENTUM
CFCDCFCS
COPSF-Bus
250 KBPSDual Redundant
Token Pass
ABC
CENTUM CS
ICS
EWS PICS
Vnet
10 MBPSDual Redundant
Token Pass
1975
1983 1988
1993 1998
PLC
Relay
Panel/SingleLoop Solid-State
2005
ModBus
32 years of Experience
Page 29Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Long-life product stability
Pressure transmitter– World’s most reliable transmitter
– Single silicon crystal and dual sensing cancel disturbances such as temperature, static pressure and over-pressure.
– Certified by TUV as a SIL2 safety transmitter
Dual sensors-0.2
One Side Over Pressure (kg/cm2)
50 100 140
Zero Drift (%)
Company R
Yokogawa EJA
Measuring Span: 1000 (mmH2O)
0.2
0.4
0.6
Comparison of zero drift by one side over pressure
Lifetime Partnership
Page 30Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Preventive maintenance
Time Based Maintenance• Maintained by shortest statistics of reliability
Condition Based Maintenance• Individual equipment is monitored periodically.
• The reliability is judged by diagnostics.
Yokogawa’s policy is CBM which provides highest total value of ownership.
TBM
CBM
Equipment A
Equipment B
Equipment C
Equipment A
Equipment B
Equipment C
Maintenance
5 times
Recommendedduration of service
Actualduration of service
Plant Lifetime
3 times
Lifetime Partnership
Page 31Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Experience and expertise
Page 32Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
1,000 Project Experience in the Oil Refineries worldwide
Page 33Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Yokogawa’s Application Knowledge
Operational Efficiency Improvement► 1 Control Room Consolidation
► 6 Optimum Procurement
► 2 Plant-wide Integrated Control and Optimization
► 3 Tank Property Estimation
► 4 Safer and More Stable Operation by A Lean Crew of Operators
► 5 Maximum Utilization of heavy, sour crude
Heavy, Sour Crude Utilization
► 7 Tank Inventory Monitoring
Refinery Offsite Solutions
► 8 Path Selection and Monitoring
►10 Automation and Navigation of Knowledge Based Operation
Knowledge Management
►11 Lower Sulfur Diesel Production
Health, Safety and Environment Measure
►12 Continuous Emission Monitoring
► 9 Blend Control
►13 Flue Gas NOx Reduction
Page 34Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Applications, Products and Service
The table bellow shows the Yokogawa products and service port-folio and the applications in refineries where they can be used, all together.
CENTUM CS 3000 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
ProSafe-RS ✓ ✓
Field instruments (incl. Fieldbus) ✓ ✓ ✓
Online analyzers ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
CCTV ✓ ✓
PRM ✓ ✓
Offsite solutions ✓ ✓ ✓ ✓ ✓ ✓ ✓
APC ✓ ✓ ✓ ✓ ✓
AOA ✓ ✓ ✓ ✓
PIMS ✓ ✓ ✓ ✓ ✓
MES ✓ ✓ ✓ ✓ ✓
Training Simulator ✓ ✓ ✓
Consultation ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
1 2 3 4 5 6 7 8 9 10 11 12 13
Page 35Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
A Menu of Solution Consulting Service
*Travel & living cost is not included.
Phase1 Phase2 Phase3
•Site Survey•KPI Report
•Analysis•Analysis Report
•Solution Identification•Master Plan Report
Setting the target
Acquiring necessary
information to the research
Indicating current plant
performance in comparison
with benchmarks
Analyzing acquired
information
Identifying issues
Identifying solutions
(master planning)
Estimating potential profits,
investment costs, and payout
time for budgeting
Page 36Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Service Organization
A worldwide network of Yokogawa Response Centers, service offices,and service engineers provides a prompt response to all kinds of customerinquiries on an around-the-clock, 365-day-per-year basis.
ResponseCenter
ServiceOffice
Network
KoreaSingapore China BrazilIndiaBahrain USATheNetherlands
Call center services by specialists
Remote monitoring and patrol inspection
Supply of information on hardware/software revision
Customers
On-site maintenance
Dispatch of
engineers
Supply of Spare parts and
components
RemotemaintenanceData collection
and analysis
EscalationTechnical support
from responsible department
Page 37Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
References
Page 38Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Recent major projects Worldwide
POWER STN. REVAMP
MANGALORE REFINERY AND PETROCHEMICALS LTD.
SOUTH HOOKLNG TERMINAL
CHEVRON PHILLIPS CHEMICALRAS LAFFAN ETHANE CRACKER
CHEVRON EGP-3, EGTL GAS PJT, AGBAMI FPSO NIGERIA, SHELL SOKU
BP BRUCE UKNORTH SEA OFFSHORE
BP TANGGUH LNG PLANTONSHORE / OFFSHORE
PETRO RABIGH REFINERY& PETROCHEMICAL COMPLEX KSA
FPSO PROJECTP COMPANY SAUDI KHAYAN ETHYLENE COMPLEX
TAR SANDB COMPANY CALGARY CANADA
D REFINERY, TEXAS
GOLDEN PASS, LNG TERMINAL, LOUISIANA
LUKOIL REFINERYMODERNIZATION
IRANSOUTH PARS 2&3 OnshoreNIOC SHELL Soroosh Nowrooz,NIOC OLEFIN 6,9,10
ALT LNG TERMINAL
DUSHANZI REFINERY
DALIENREFINERY
BP NORTH AMERICA GAS
SAUDI ARAMCO – 4 GAS PLANT PROJECTS – HNRP, KHURSANIYAH,KHURAIS, HGP
PETRONAS SUMANDAK FF OFFSHORE MALAYSIA
PTT THAILAND ARTHIT PLATFORM
CHEVRON SANHA PLATFORM SANHA FPSO, ANGOLA
SHELL NORCO
SHELL CSPC NANHAICHINA
CHEVRON R00#1
SHELL GOM
YANBU NATIONAL PETROCHEMICAL CO, KSA
PT BADAK LNG PLANTS, INDONESIA
UNITED PETROCHEMICAL CO, KSA
SHELLSAKHALIN LNG
SHELL BUKOM REFINERY REVAMP, SINGAPORE
TOTAL LACQ ONSHORE
TOTAL MOHO BILONDOFPU, CONGO
SAMIR REFINERYOURHOUD Field
FPSO ANGOLAGIRASSOL, ROSA, PAZFLOR
Page 39Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
YOKOGAWA References in Refineries
Regional
Office
CDU VDU FCC TCU Reforming
Unit
HCU Hydrotreater/
Hydrodesulfuri
zation Unit
Alkylation/
Polymarization
Unit
Aromatics/
Isomarization
UnitYCA 2 2 2 0 2 2 2 2 0
YAU 7 2 5 0 7 0 9 6 4
YHQ 29 20 16 1 26 4 55 8 0
YKO 6 0 3 0 2 2 3 1 3
YME 19 3 4 1 5 3 11 2 0
YSA 2 2 3 2 1 0 2 2 2
YIL 11 7 10 3 4 5 10 0 5
YEA 19 11 8 5 11 7 16 3 6
YEF 19 9 11 11 21 7 22 5 12
YCS 10 1 25 4 10 7 1 1 4
Total 124 57 87 27 89 37 131 30 36
Lubes MTBE Hydrogen Asphalt/
Coke
Sulfur
Recovery Unit
Utility OMS&Blending Loading Other Unit Subtotal
0 0 1 1 2 0 0 0 1 19
2 0 0 3 1 3 4 2 0 55
6 1 0 0 0 25 33 34 5 263
1 1 1 0 0 1 3 3 0 30
4 0 5 4 1 1 2 1 6 72
1 0 0 1 0 1 1 0 0 20
2 0 7 6 12 12 10 1 11 116
5 0 4 3 5 7 16 1 5 132
8 1 7 5 5 6 17 0 8 174
7 3 8 1 1 7 1 0 1 92
36 6 33 24 27 63 87 42 37 973
Page 40Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Offsites references in Europe
Offsites projects in Europe
– Total Antverp
– Cepsa Algésiras
– Cepsa Teneriffe
– CRR Reichstett
Latest projects
– CRR upgrade
– Nerefco
Page 41Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Offsites PACKAGES
OMCSupervisory Job Control
Refinery Information & Management Systems
Oil Movements Process
Instrumentation
Tank Gauging System
Gestion
Pilotage
Process
BPCBlend
Property ControlTRANS
Transfer Control
PATHPath List
Generation
Business
BLENDBlend Ratio
Control
TIMTank Inventory
Monitoring
Page 42Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Antwerp Refinery
Level Major Functionality
Total System Configuration
5. Factory Management
- Order Handling - Production Planning & Management
4. Operation Management
- Scheduling - Operation Data Management - Laboratory Data Management - Facility/ Equipment Management
3. Operation Control
- Operation Control - Operation Monitoring - Operation Data Gathering - Blend Property Control
2. Equipment Control
- Job Sequence Control - Equipment Control - PID Control - Ratio Control - Shutdown Sequence - Tank Gauging - Process High/Low Monitoring
1. Equipment Manipulation & Measurement
- Manipulation of equipment - Measurement of Process Variables
Information
Management
System
Operator
Interface
System
Operator
Control
System
Blend Property
Control
System
Job Sequence
Control
System
Equipment
Control
System
Tank Gauge
Interface
Station
Tank
Gauging
System
Ethernet
HF BusCentrum EOPS & XWS HP9000
Centum EMCD Centum EFCD Centum EFCD
Centum CS3000Centum-XL
ExaOMC
Page 43Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
References at CEPSA
Since 1994, after a qualification process,
CEPSA has chosen Yokogawa systems
MADRIDBRAZIL
CANADA
ALGERIA
TARAGONA
HUELVA
TENERIFEALGECIRAS
1. PET.CHEM UNITS / CS
2. HDS 4 UNIT / CS
3. PLATFORMING / CS
4. PSA UNIT / CS
5. HDS 5 UNIT / CS
6. OMS / CS3000
1995
1996
1997
1999
2004
2001-2004
1. BLENDING / CS3000
2. OLD UNITS* / CS3000
3. OMS / CS3000
4. AMINAS UNIT / CS3000
5. SULPH.UNIT / CS3000
6. HDS 1 UNIT / CS3000
1995-2000
1999
2000-2003
2004
2004
2004
1. PTA UNIT / CS3000
2. TA UNIT / CS
3. UTILITIES / CS3000
1. PARAFINS / CS3000
2. LAS UNIT / CS3000
3. OTHR UNITS* /CS3000
2003
2003
2003
2003
2003
2004-2005
Since 1995, 18 CS et CS3000 on CEPSA sites
Page 44Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
References in Morocco
Complete revamping of theSAMIR refinery in Sidi Kacem(YEF-F acting as MAC)1,5 M Tons /year
Complete revamping of theSAMIR refinery in Mohammedia(YEF-F acting as MAC)6,5 M Tons /year
Page 45Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
References in Algeria
Ourhoud oil field for Sonatrach/ Cepsa (EPC by JGC)
Combined Cycle Power Plant for AEC (EPC by IHI) in Arzew
Oil receiving terminal OK1 in Skikda for Sonatrach
APC design study for Sonatrach LNG plants in Arzew
Complete revamping of the Sonatrach LNG plant GL4Z in Arzew(Yokogawa France as MAC)
Extension of BP in-Salah gas field
Mittal (steel industry)
Fertial (fertilizers)
Page 46Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Customer Testimonies
Page 47Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Reliability and Maintainability
Shell refining Australia Pty. Ltd. Geelong refinery“Yokogawa DCS system has given excellent service since start-up,
with no refinery downtime being attributable to control system problems.“
Shell UK Exploration and Production (Shell Expro)“Shell has selected FOUNDATION fieldbusTM because this technology provides the environment for ongoing cost reductions and is able to incorporate future technology advances that will further reduce operational costs. With FOUNDATION fieldbusTM technology in place, Shell is using Yokogawa’s real-time plant resource management tool, to manage all instrumentation calibration, device diagnostics, and maintenance records on Brent Alpha platform. This is expected to minimize the total cost of ownership (TCO) and maximize the total value of ownership (TVO) over the life cycle of the Brent Alpha platform.”
Major US refining company“Yokogawa DCS system has established its 'rock solid' availability so that we may begin to consider various improvements though APC and other advanced capabilities.”
Page 48Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Application Knowledge
Fuji Oil Company, Ltd. Sodegaura Refinery“With the introduction of Yokogawa’s APC system, the productivity of our plant is increasing. The operating rate of this APC system is almost 100%and we rely on it very much. It is indispensable to our operation.”
Total Antwerp Refinery“There are only few people in the world who understand
and provide solutions for the offsite automation problems.And, majority of them are with Yokogawa.”
Nippon Shokubai Co., Ltd. Kawasaki Plant“Yokogawa's knowledge based automation system succeeded in reducing operator's workload dramatically at the time of plant start-up and shutdown. Operators can easily incorporate their operation know-how in the system. Operation know-how can be standardized and shared among the operators.”
Page 49Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
Lifetime Partnership
Hellenic Petroleum Aspropyrgos Refinery“Within our refinery that is the most complex in south west Europe, we have been using the Centum family of DCS since 1984. Throughout this period our system evolved from a basic DCS to the latest generation CENTUM CS 3000 integrated with MIS and APC. In the current situation we still have parts of the initial system running, though fully integrated with the latest technology. Additionally, I am happy to say that all these implementations did not affect shutdown schedules at any time.”
Major US refining company"Our project was executed so smoothly. One of the key elements leading to the success was an initial meeting with our people and the Yokogawa team. We all discussed openly and honestly. Out of that meeting emerged what has become a very professional team based on mutual trust and respect."
Page 50Copyright © Yokogawa Worldwide March 2008 AFRICAN REFINERS ASSOCIATION – ANNUAL GENERAL MEETING
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