SIGMATEK_motion_control

8100

0000

29-E

C

opyr

ight

© 1

1/20

08 b

y SI

GMAT

EK G

mbH

& C

o KG

A

ll sp

ecif

icat

ions

are

sub

ject

to

chan

ge w

itho

ut n

otic

e.

e

Motion Control System

�

Complete and Flexible Drive Solutions

with the Motion Control System

Modern machines and installations require innovative drive technology with high flexibility, precision

and reliability. The Motion Control System from SIGMATEK provides a high performance, user-friendly and

economic solution as well as the freedom to implement your customized machine and plant concepts.

Motors, drives and software are optimized to interact seamlessly and are fully integrated in the SIGMATEK

control system. Motion control tasks are therefore flexible and easy to complete. The 300 series DIAS

drives and the servomotors are designed for special requirements. In combination with the LASAL MOTION

software, highly dynamic, synchronized and reliable applications are generated from a single source.

The open, Ethernet based VARAN bus ensures fast hard real-time capable and nearly jitter-free

communication.

Dynamic. Precise. Economic.

3

Our motors are “compact power packs”; they impress with their high power

spectrum, optimal overload capacity and rotation speed dynamics in a

compact form.

The synchronous servomotors from the AKM series are brushless, rotary

current motors with 3-phase windings and have permanent magnets in the

rotor. The neodymium magnet material and low inertial torque contribute

significantly to making these motors highly dynamic. The motors are availa-

ble in seven sizes with idle torques ranging from 18 to 53 Nm and peak

torques up to 143 Nm.

SIGMATEK Drives and Motors - a Successful Team

The DIAS Drive series 300 servo amplifiers execute all

axial movements fast and precise, as well as make a

powerful impression with their small, compact form.

In a single housing, up to three drives are integrated

which saves space in the control box as well.

The drives provide an individually adjustable and scaleab-

le end stage concept for servo motors. The functions are

deliberately limited to current, rotation speed and position

control in order to avoid unnecessary overhead. This well

thought out “reduce to the maximum” design makes the

DIAS Drive Series 300 an important component for a high

performance and dependable drive system with an optimal

price/performance ratio.

Additional plus points are: various feedback systems, high

efficiency and low heat generation. Line filters are also

integrated in the DIAS Drives.

Maximum Output in a Compact Package

�

Technical Data DIAS Drive Series 300

The SIGMATEK DIAS Drive (SDD) series 300 offers excellent servo-performance in a compact design without the usual overhead; the functions are therefore deliberately limited to current, rotation speed and position control. All current feedback systems such as Resolver, EnDAT sensors, Hiperface and Sin/Cos sensors can be used.

Additional characteristics: ■ innovative VARAN interface■ safe restart lock■ auto-range-function ■ reduction of power loss through a new PWM system■ spline-interpolation is implemented for additional position control ■ integrated line filter class A ■ intermediate circuit is accessible for the connection of additional devices■ single-phase mode possible

SDD 310

SDD 315

SDD �15

SDD 1�0

SDD305

Rated data

Rated mains voltage (symmetrically to ground)Maximum 500rms symmetrical amps (L1, L2, L3)

V AC

3x 230 V -10% – 480 V 10% 45 – 65 Hz

1x or 3x 115 V -10% – 230 V 10%

45 – 65 Hz

Maximum peak current at switch on of the main contactor (limited by the inrush circuit)

A 2.5 1.2

Rated installed power for S1 operation kVA 8 (230 V) - 14 (400 - 480 V) 6

Rated DC-link voltage V DC 290 – 680 146 – 358

Overvoltage protection threshold of DC-link voltage V DC 450 – 900 450

Auxiliary supply voltage +24V V DC 22 - 30

Power of auxiliary supply voltage +24V W 35 35 35 35 25 35

Holding brake supply voltage +24V-BR V DC 25 – 27

Maximum holding brake current per axis A DC 2 1

Holding brake voltage drop from +24V-BR to output V DC maximum 1 maximum 1

Rated output current axis 1 (rms +/- 3%) A RMS 10 10 10 20 5

Rated output current axis 2 (rms +/- 3%) A RMS 10 10 - - 5

Rated output current axis 3 (rms +/- 3%) A RMS 10 15 15 - 5

Maximum continuous sum current of all axes (heat sink) A RMS 20 20 20 - 15

Peak output current axis 1 for max. 5sec. (rms +/- 3 %) A RMS 20 20 20 40 10

Peak output current axis 2 for max. 5sec. (rms +/- 3 %) A RMS 20 20 - - 10

Peak output current axis 3 for max. 5sec. (rms +/- 3 %) A RMS 20 30 30 - 10

Power stage losses W/A RMS 10 5

Output frequency of the power stage kHz 8

5

SDD 310

SDD 315

SDD �15

SDD1�0

SDD305

Regen circuit

DC-Link capacitance µF 700 940

Internal regen resistor value Ω 25 33

External regen resistor value Ω 25 – 50 33 – 50

Rated power of the internal regen resistor W 200 66

G-VMAINS = �30 (rated mains voltage = �30V)

Switch-on threshold V DC 420

Switch-off level V DC 400

Overvoltage protection V DC 450

Maximum rated power of the external regen resistor W 750 400

Peak power of the internal regen resistor (maximum 1sec.)

kW 6.5 5.1


Switch-on threshold V DC 730 -

Switch-off level V DC 690 -

Overvoltage protection V DC 800 -

Maximum rated power of the external regen resistor W 1200 -


kW 21 -


Switch-on threshold V DC850 -

Switch-off level V DC810 -

Over voltage protection V DC900 -

Maximum rated power of the external regen resistor W 1500 -


kW 27 -

Internal fusing

Auxiliary supply 24V (+24V to BGND) electronic fuse

Holding brake supply 24V-BR (+24V-BR to BGND) electronic protection

Regen resistor electronic protection

Plug types

Auxiliary supply (X1A) Combicon 5, 3-pin Sauro CTF0300T

Power supply (X1B) Power Combicon 7.62, 8-pin, 4mm²Power Combicon 7.62,

8-pin, 4mm²

Feedback (X6, X7, X8) Sub-D 25-pin (female) Sub-D 25-pin (female)

Motor (X3, X4, X5) Power Combicon 7.62, 6-pin, 4mm²Power Combicon 7.62,

6-pin, 1.5mm²

Mechanics

Height with / without plugs mm 472 / 378 249

Width mm 152 114

Depth with / without plugs mm 240 300 / 225

Weight kg 10 3

�

Technical Data Servo Motors AKM

The synchronous servomotors from the AKM series are brushless, rotary current motors with three-phase windings for demanding servo applications. These motors have permanent magnets in the rotor. The neodymium magnet material and the low inertial torque contribute significantly to making these motors highly dynamic and allow them to have a very low cogging. The robust, compact motors with high power density are available in seven sizes and fine graduations to enable perfect customization. Motor and sensor cables in standard 5m/10m/15m/20m/25m lengths can also be obtained.

Standard configuration: ■ smooth wave ■ IP65 protection ■ 2-pin resolver ■ temperature sensors in the stator windings for monitoring the temperature ■ UL-conforming configuration

Options: ■ fitted key ■ stop brake (AKM2-7) ■ water-cooled flange ■ shaft seal (IP67) ■ rotatable plug ■ various sensor systems

Motor Motor - Data Brake - Data Drive

Mot

or id

le t

orqu

e

Nom

inal

tor

que

Peak

tor

que

Nom

inal

rot

atio

n sp

eed

Nom

inal

cap

acit

y

Nom

inal

sup

ply

volt

age

Idle

cur

rent

Nom

inal

cur

rent

Peak

cur

rent

Torq

ue c

onst

ant

Roto

r to

rque

Mot

or w

eigh

t

Stop

tor

que

Stop

bra

ke t

orqu

e

Stop

bra

ke w

eigh

t

SDD

305

SDD

310

/ 31

5 /

215

/ 12

0

M0 (

Nm)

Mn (

Nm)

M0m

ax (N

m)

n n (m

in-1)

P n (kW

)

U n (V)

I 0(A)

IN (A

)

I max

(A)

KT (N

m/A

)

J (k

gcm

²)

m (

kg)

Mbr

(Nm

)

J br (

Kgcm

²)

mbr (

kg)

AKM1

AKM11B 0.18 0.17 0.61 8000 0.14 230 1.16 1.06 4.65 0.16 0.017 0.35 - - - XAKM12C 0.31 0.28 1.08 8000 0.23 230 1.51 1.33 6.06 0.21 0.031 0.49 - - - XAKM13C 0.41 0.36 1.46 8000 0.30 230 1.48 1.29 5.93 0.28 0.045 0.63 - - - X

AKM�AKM21C 0.48 0.39 1.47 8000 0.32 230 1.58 1.30 6.3 0.30 0.11 0.82 1.42 0.011 0.27 XAKM22C 0.84 0.78 2.73 3500 0.29 230 1.39 1.28 5.6 0.61 0.16 1.1 1.42 0.011 0.27 XAKM22C 0.84 0.68 2.73 8000 0.57 400 1.39 1.11 5.6 0.61 0.16 1.1 1.42 0.011 0.27 XAKM22E 0.87 0.70 2.76 8000 0.59 230 2.73 2.19 10.9 0.32 0.16 1.1 1.42 0.011 0.27 XAKM23C 1.13 1.08 3.77 2500 0.28 230 1.41 1.35 5.6 0.80 0.22 1.38 1.42 0.011 0.27 XAKM23C 1.13 0.99 3.77 5500 0.57 400 1.41 1.24 5.6 0.80 0.22 1.38 1.42 0.011 0.27 X

�


Mot

or id

le t

orqu

e

Nom

inal

tor

que

Peak

tor

que

Nom

inal

rot

atio

n sp

eed

Nom

inal

cap

acit

y

Nom

inal

sup

ply

volt

age

Idle

cur

rent

Nom

inal

cur

rent

Peak

cur

rent

Torq

ue c

onst

ant

Roto

r to

rque

Mot

or w

eigh

t

Stop

tor

que

Stop

bra

ke t

orqu

e

Stop

bra

ke w

eigh

t

SDD

305

SDD

310

/ 31

5 /

215

/ 12

0

M0 (

Nm)

Mn (

Nm)

M0m

ax (N

m)

n n (m

in-1)

P n (kW

)

U n (V)

I 0(A)

IN (A

)

I max

(A)

KT (N

m/A

)

J (k

gcm

²)

m (

kg)

Mbr

(Nm

)

J br (

Kgcm

²)

mbr (

kg)

AKM23D 1.16 1.03 3.84 5000 0.54 230 2.19 1.98 8.8 0.52 0.22 1.38 1.42 0.011 0.27 XAKM23D 1.16 0.92 3.84 8000 0.77 400 2.19 1.77 8.8 0.52 0.22 1.38 1.42 0.011 0.27 XAKM23F 1.18 0.94 3.88 8000 0.79 230 4.31 3.48 17.2 0.27 0.22 1.38 1.42 0.011 0.27 XAKM24C 1.38 1.32 4.73 2000 0.28 230 1.42 1.36 5.7 0.97 0.27 1.66 1.42 0.011 0.27 XAKM24C 1.38 1.25 4.73 4500 0.59 400 1.42 1.29 5.7 0.97 0.27 1.66 1.42 0.011 0.27 XAKM24D 1.41 1.29 4.76 4000 0.54 230 2.21 2.05 8.8 0.63 0.27 1.66 1.42 0.011 0.27 XAKM24D 1.41 1.11 4.76 8000 0.93 400 2.21 1.76 8.8 0.63 0.27 1.66 1.42 0.011 0.27 XAKM24F 1.42 1.12 4.82 8000 0.94 230 3.89 3.11 15.6 0.36 0.27 1.66 1.42 0.011 0.27 X

AKM3AKM31C 1.15 1.12 3.88 2500 0.29 230 1.37 1.32 5.5 0.85 0.33 1.55 2.5 0.011 0.35 XAKM31C 1.15 1.0 3.88 5000 0.52 400 1.37 1.18 5.5 0.85 0.33 1.55 2.5 0.011 0.35 XAKM31E 1.20 0.95 4.0 6000 0.60 230 2.99 2.32 12.0 0.41 0.33 1.55 2.5 0.011 0.35 XAKM32C 2.0 1.95 6.92 1500 0.31 230 1.44 1.39 5.7 1.40 0.59 2.23 2.5 0.011 0.35 XAKM32C 2.0 1.86 6.92 3000 0.58 400 1.44 1.33 5.7 1.40 0.59 2.23 2.5 0.011 0.35 XAKM32D 2.04 1.93 7.05 2500 0.51 230 2.23 2.10 8.9 0.92 0.59 2.23 2.5 0.011 0.35 XAKM32D 2.04 1.65 7.05 5500 0.95 400 2.23 1.79 8.9 0.92 0.59 2.23 2.5 0.011 0.35 XAKM32H 2.10 1.45 7.26 7000 1.06 230 5.50 3.72 22.0 0.39 0.59 2.23 2.5 0.011 0.35 XAKM33C 2.71 2.64 9.76 1000 0.28 230 1.47 1.42 5.9 1.86 0.85 2.9 2.5 0.011 0.35 XAKM33C 2.71 2.54 9.76 2000 0.53 400 1.47 1.37 5.9 1.86 0.85 2.9 2.5 0.011 0.35 XAKM33E 2.79 2.62 9.96 2000 0.55 230 2.58 2.38 10.3 1.10 0.85 2.9 2.5 0.011 0.35 XAKM33E 2.79 2.34 9.96 4500 1.10 400 2.58 2.13 10.3 1.10 0.85 2.9 2.5 0.011 0.35 XAKM33H 2.88 2.27 10.2 5500 1.31 230 5.62 4.37 22.5 0.52 0.85 2.9 2.5 0.011 0.35 X

AKM�AKM41C 1.95 1.88 6.12 1200 0.24 230 1.46 1.40 5.8 1.34 0.81 2.44 6 0.068 0.63 XAKM41C 1.95 1.77 6.12 3000 0.56 400 1.46 1.32 5.8 1.34 0.81 2.44 6 0.068 0.63 XAKM41E 2.02 1.82 6.28 3000 0.57 230 2.85 2.56 11.4 0.71 0.81 2.44 6 0.068 0.63 XAKM41E 2.02 1.58 6.28 6000 0.99 400 2.85 2.23 11.4 0.71 0.81 2.44 6 0.068 0.63 XAKM41H 2.06 1.62 6.36 6000 1.02 230 5.60 4.38 22.4 0.37 0.81 2.44 6 0.068 0.63 XAKM42C 3.35 3.10 11.1 1500 0.49 400 1.40 1.29 5.61 2.40 1.5 3.39 6 0.068 0.63 XAKM42E 3.42 3.12 11.3 1800 0.59 230 2.74 2.48 11.0 1.26 1.5 3.39 6 0.068 0.63 XAKM42E 3.42 2.81 11.3 3500 1.03 400 2.74 2.23 11.0 1.26 1.5 3.39 6 0.068 0.63 XAKM42G 3.53 2.90 11.5 3500 1.06 230 4.80 3.92 19.2 0.74 1.5 3.39 6 0.068 0.63 XAKM42G 3.53 2.35 11.5 6000 1.48 400 4.80 3.18 19.2 0.74 1.5 3.39 6 0.068 0.63 XAKM43E 4.70 4.24 15.9 1500 0.67 230 2.76 2.47 11.0 1.72 2.1 4.35 6 0.068 0.63 XAKM43E 4.70 3.92 15.9 2500 1.03 400 2.76 2.28 11.0 1.72 2.1 4.35 6 0.068 0.63 X

8


Mot

or id

le t

orqu

e

Nom

inal

tor

que

Peak

tor

que

Nom

inal

rot

atio

n sp

eed

Nom

inal

cap

acit

y

Nom

inal

sup

ply

volt

age

Idle

cur

rent

Nom

inal

cur

rent

Peak

cur

rent

Torq

ue c

onst

ant

Roto

r to

rque

Mot

or w

eigh

t

Stop

tor

que

Stop

bra

ke t

orqu

e

Stop

bra

ke w

eigh

t

SDD

305

SDD

310

/ 31

5 /

215

/ 12

0

M0 (

Nm)

Mn (

Nm)

M0m

ax (N

m)

n n (m

in-1)

P n (kW

)

U n (V)

I 0(A)

IN (A

)

I max

(A)

KT (N

m/A

)

J (k

gcm

²)

m (

kg)

Mbr

(Nm

)

J br (

Kgcm

²)

mbr (

kg)

AKM43G 4.80 4.00 16.1 2500 1.05 230 4.87 4.04 19.5 0.99 2.1 4.35 6 0.068 0.63 XAKM43G 4.80 3.01 16.1 5000 1.58 400 4.87 3.04 19.5 0.99 2.1 4.35 6 0.068 0.63 XAKM44E 5.76 5.22 19.9 1200 0.66 230 2.90 2.55 11.4 2.04 2.7 5.30 6 0.068 0.63 XAKM44E 5.76 4.80 19.9 2000 1.01 400 2.90 2.35 11.4 2.04 2.7 5.30 6 0.068 0.63 XAKM44G 5.88 4.90 20.2 2000 1.03 230 5.0 4.12 20.0 1.19 2.7 5.30 6 0.068 0.63 XAKM44G 5.88 3.76 20.2 4000 1.57 400 5.0 3.16 20.0 1.19 2.7 5.30 6 0.068 0.63 XAKM44J 6.00 2.75 20.4 6000 1.73 400 8.80 3.99 35.2 0.69 2.7 5.30 6 0.068 0.63 X

AKM5AKM51E 4.70 4.41 11.6 1200 0.55 230 2.75 2.56 8.24 1.72 3.4 4.2 14.5 0.173 1.1 XAKM51E 4.70 3.98 11.6 2500 1.04 400 2.75 2.31 8.24 1.72 3.4 4.2 14.5 0.173 1.1 XAKM51G 4.75 4.02 11.7 2500 1.05 230 4.84 4.07 14.5 0.99 3.4 4.2 14.5 0.173 1.1 XAKM51G 4.75 2.62 11.7 5000 1.37 400 4.84 2.65 14.5 0.99 3.4 4.2 14.5 0.173 1.1 XAKM52E 8.34 7.61 21.3 1500 1.20 400 2.99 2.73 9.00 2.79 6.2 5.8 14.5 0.173 1.1 XAKM52G 8.43 7.69 21.5 1500 1.21 230 4.72 4.30 14.2 1.79 6.2 5.8 14.5 0.173 1.1 XAKM52G 8.43 7.06 21.5 2500 1.85 400 4.72 3.94 14.2 1.79 6.2 5.8 14.5 0.173 1.1 XAKM52K 8.60 3.90 21.9 5500 2.25 400 9.3 4.19 27.8 0.93 6.2 5.8 14.5 0.173 1.1 XAKM53G 11.4 10.7 29.7 1000 1.12 230 4.77 4.48 14.3 2.39 9.1 7.4 14.5 0.173 1.1 XAKM53G 11.4 9.85 29.7 2000 2.06 400 4.77 4.12 14.3 2.39 9.1 7.4 14.5 0.173 1.1 XAKM53K 11.6 7.65 30.1 4000 3.20 400 9.4 6.17 28.1 1.24 9.1 7.4 14.5 0.173 1.1 XAKM54G 14.3 12.9 37.8 1500 2.03 400 5.0 4.48 14.9 2.88 12 9 14.5 0.173 1.1 XAKM54K 14.4 10.0 38.4 3500 3.68 400 9.7 6.73 29.2 1.50 12 9 14.5 0.173 1.1 XAKM54L 14.1 8.13 37.5 4500 3.83 400 12.5 7.19 37.5 1.13 12 9 14.5 0.173 1.1 X

AKM�AKM62G 11.9 10.4 29.8 1800 1.96 400 4.9 4.33 14.6 2.47 17 8.9 25 0.61 2 XAKM62K 12.2 9.00 30.1 3500 3.30 400 9.6 7.04 28.7 1.28 17 8.9 25 0.61 2 XAKM62M 12.2 5.70 30.2 6000 3.58 400 13.4 6.31 40.3 0.91 17 8.9 25 0.61 2 XAKM63G 16.5 14.9 41.8 1200 1.87 400 4.5 4.14 13.4 3.70 24 11.1 25 0.61 2 XAKM63K 16.8 12.9 42.6 3000 4.05 400 9.9 7.54 29.7 1.71 24 11.1 25 0.61 2 XAKM63M 17.0 11.3 43.0 4000 4.73 400 13.8 9.11 41.4 1.24 24 11.1 25 0.61 2 XAKM63N 17.0 9.60 43.0 5000 5.03 400 17.4 9.80 52.5 0.98 24 11.1 25 0.61 2 XAKM64K 20.8 17.2 53.5 2000 3.60 400 9.2 7.54 27.5 2.28 32 13.3 25 0.61 2 XAKM64L 21.0 15.6 54.1 3000 4.90 400 12.8 9.40 38.4 1.66 32 13.3 25 0.61 2 XAKM64P 20.4 11.9 52.9 4500 5.61 400 18.6 10.82 55.9 1.10 32 13.3 25 0.61 2 XAKM65K 24.8 20.2 64.5 2000 4.23 400 9.8 7.95 29.4 2.54 40 15.4 25 0.61 2 XAKM65M 25.0 19.2 65.2 2500 5.03 400 13.6 10.38 40.9 1.85 40 15.4 25 0.61 2 XAKM65N 24.3 16.0 63.7 3500 5.86 400 17.8 11.59 53.3 1.38 40 15.4 25 0.61 2 X

�


Mot

or id

le t

orqu

e

Nom

inal

tor

que

Peak

tor

que

Nom

inal

rot

atio

n sp

eed

Nom

inal

cap

acit

y

Nom

inal

sup

ply

volt

age

Idle

cur

rent

Nom

inal

cur

rent

Peak

cur

rent

Torq

ue c

onst

ant

Roto

r to

rque

Mot

or w

eigh

t

Stop

tor

que

Stop

bra

ke t

orqu

e

Stop

bra

ke w

eigh

t

SDD

305

SDD

310

/ 31

5 /

215

/ 12

0

M0 (

Nm)

Mn (

Nm)

M0m

ax (N

m)

n n (m

in-1)

P n (kW

)

U n (V)

I 0(A)

IN (A

)

I max

(A)

KT (N

m/A

)

J (k

gcm

²)

m (

kg)

Mbr

(Nm

)

J br (

Kgcm

²)

mbr (

kg)

AKM�AKM72K 29.7 25.1 79.2 1500 3.94 400 9.3 7.77 27.8 3.23 65 19.7 53 1.64 2.1 XAKM72M 30.0 23.6 79.7 2000 4.94 400 13.0 10.13 38.9 2.33 65 19.7 53 1.64 2.1 XAKM72P 29.4 20.1 78.5 3000 6.31 400 18.7 12.72 56.1 1.58 65 19.7 53 1.64 2.1 XAKM73M 42.0 33.8 113 1500 5.31 400 13.6 10.90 40.8 3.10 92 26.7 53 1.64 2.1 XAKM73P 41.6 28.5 111 2400 7.16 400 19.5 13.38 58.6 2.13 92 26.7 53 1.64 2.1 XAKM74L 53.0 43.5 143 1200 5.47 400 12.9 10.99 38.7 4.14 120 33.6 53 1.64 2.1 XAKM74P 52.5 39.6 142 1800 7.46 400 18.5 13.24 55.5 2.84 120 33.6 53 1.64 2.1 X

■ Flange size: 1 40 mm 2 58 mm 3 70 mm 4 84 mm 5 108 mm 6 138 mm 7 188 mm

AKM 4 4 J-AN C N GB B0

■ Rotor length: 1 2 3 4 5

■ Winding type: A ... Z S special

■ Flange: A IEC B NEMA C alternative IEC standard

■ Shaft: C feather key groove K open feather key groove N smooth shaft S special

■ Shaft sealing: B0 standard B1 with shaft sealing xx special

■ Feedback unit: DA EQN 1x13 DB EQN 1x25 GB multiturn encoder SKM36 R resolver S special

■ Brake: 2 24 V holding brake N without brake S special

■ Connections: B angled connector, rotable (AKM2) C 0.5 m shielded cable with IP65 connector, (AKM1/2) angled connector, rotable (AKM3...7) S special

Example Servo Motor AKM 4 4 J-AN C N GB B0Motortype AKM 44J, flange according to IEC standard, smooth shaft, rotable connectors, without brake, multiturn encoder SKM36

Detailed motor data can be found in the technical documentation.

Order Code Servo Motors AKM

10

Mechanical dimensionsMotor type A B C D E H K K1

AKM1AKM11 30h7 46 4.3 8h7 25 40 69.6 -AKM12 30h7 46 4.3 8h7 25 40 88.6 -AKM13 30h7 46 4.3 8h7 25 40 107.6 -

AKM�AKM21 40 j6 63 4.8 9k6 20 58 95.4 129.5AKM22 40 j6 63 4.8 9k6 20 58 114.4 148.5AKM23 40 j6 63 4.8 9k6 20 58 133.4 167.5AKM24 40 j6 63 4.8 9k6 20 58 152.4 186.5

AKM3AKM31 60j6 75 5.8 14k6 30 70 109.8 140.3AKM32 60j6 75 5.8 14k6 30 70 140.8 171.3AKM33 60j6 75 5.8 14k6 30 70 171.8 202.3

AKM�AKM41 80j6 100 7 19k6 40 84 118.8 152.3AKM42 80j6 100 7 19k6 40 84 147.8 181.3AKM43 80j6 100 7 19k6 40 84 176.8 210.3AKM44 80j6 100 7 19k6 40 84 205.8 239.3

AKM5AKM51 110j6 130 9 24k6 50 108 127.5 172.5AKM52 110j6 130 9 24k6 50 108 158.5 203.5AKM53 110j6 130 9 24k6 50 108 189.5 234.5AKM54 110j6 130 9 24k6 50 108 220.5 265.5

AKM�AKM62 130j6 165 11 32k6 58 138 153.7 200.7AKM63 130j6 165 11 32k6 58 138 178.7 225.7AKM64 130j6 165 11 32k6 58 138 203.7 250.7AKM65 130j6 165 11 32k6 58 138 228.7 275.7

AKM�AKM72 180j6 215 13.5 38k6 80 188 192.5 234.5AKM73 180j6 215 13.5 38k6 80 188 226.5 268.8AKM74 180j6 215 13.5 38k6 80 188 260.5 302.5

H

H

CB

A D

E

K

K 1 (Brake)

Dimensions in mm

11

■ Sensor Cable F-R0-300-050-0-00

■ Feedback systems used by the motor: R0 resolver EE endat sensor (EQN) EH hiperface sensor (SKM36)

■ Converter: 300 SDD 305 SDD 310 SDD 315 SDD 215 SDD 120

■ Confi guration: 00 standard xx special

■ Connection type: 0 standard x special

■ Cable length: 050 5 m 100 10 m 150 15 m 200 20 m

Example Sensor Cable F-R0-300-050-0-00 Sensor cable for the motor side with resolver as feedback, standard configuration, 5 m cable length

Sensor Cables

Sensor cable, shielded, assembled on both sides, drag chain suitable, highly fl exible (106 bend cycles), with round connector on the motor and device connector

Description Sensortype Length

F-R0-300-050-0-00 Resolver 5 meters




F-EE-300-050-0-00 EnDat sensor 5 meters




F-EH-300-050-0-00 Hiperface sensor 5 meters




Technical Data Sensor and Motor Cables

Order Code Sensor Cable

(motor)

1�

Motor Cables

For motors with or without holding brakes, shielded, single-side preassembled, drag chain suitable and highly fl exible (106 bend cycles) cables with round plugs on the motor side and module connectors.

Description Brake Length Cable diameter

für SDD 305 für SDD 310 / 315 / �15 / 1�0

M305B-10-0-050-0-00 M310B-10-0-050-0-00 5 meters 1.0 mm2

M305B-10-0-100-0-00 M310B-10-0-100-0-00 10 meters 1.0 mm2

M305B-10-0-150-0-00 M310B-10-0-150-0-00 15 meters 1.0 mm2

M305B-10-0-200-0-00 M310B-10-0-200-0-00 20 meters 1.0 mm2

M305B-10-1-050-0-00 M310B-10-1-050-0-00 X 5 meters 1.0 mm2

M305B-10-1-100-0-00 M310B-10-1-100-0-00 X 10 meters 1.0 mm2

M305B-10-1-150-0-00 M310B-10-1-150-0-00 X 15 meters 1.0 mm2

M305B-10-1-200-0-00 M310B-10-1-200-0-00 X 20 meters 1.0 mm2

M305B-15-0-050-0-00 M310B-15-0-050-0-00 5 meters 1.5 mm2

M305B-15-0-100-0-00 M310B-15-0-100-0-00 10 meters 1.5 mm2

M305B-15-0-150-0-00 M310B-15-0-150-0-00 15 meters 1.5 mm2

M305B-15-0-200-0-00 M310B-15-0-200-0-00 20 meters 1.5 mm2

M305B-15-1-050-0-00 M310B-15-1-050-0-00 X 5 meters 1.5 mm2

M305B-15-1-100-0-00 M310B-15-1-100-0-00 X 10 meters 1.5 mm2

M305B-15-1-150-0-00 M310B-15-1-150-0-00 X 15 meters 1.5 mm2

M305B-15-1-200-0-00 M310B-15-1-200-0-00 X 20 meters 1.5 mm2

M310B-25-0-050-0-00 5 meters 2.5 mm2

M310B-25-0-100-0-00 10 meters 2.5 mm2

M310B-25-0-150-0-00 15 meters 2.5 mm2

M310B-25-0-200-0-00 20 meters 2.5 mm2

M310B-25-1-050-0-00 X 5 meters 2.5 mm2

M310B-25-1-100-0-00 X 10 meters 2.5 mm2

M310B-25-1-150-0-00 X 15 meters 2.5 mm2

M310B-25-1-200-0-00 X 20 meters 2.5 mm2

■ Motor Cable M 310 B-15-0-050-0-00

■ Converter: 310 SDD 310 SDD 315 SDD 215 SDD 120 305 SDD 305

■ Assembly: B double sided E single sided

■ Confi guration: 00 standard 01 with converter type 310 without shield xx special

■ Connection type: 0 standard x special

■ Cable Length: 050 5 m 100 10 m 150 15 m 200 20 m

■ Brake: 0 no brake 1 brake with 0,5 mm2

■ Cable diameter: 10 1,0 mm2

15 1,5 mm2

25 2,5 mm2

(motor)

Example Motor Cable M 310 B-15-0-050-0-00 Standard motor cable configuration, double side assembly without brake, cable diameter 1.5mm2, cable length 5 m

Order Code Motor Cable

(control)

13

Seamless Integration and Perfect Communication

Real-Time Ethernet VARAN Bus

With the short access times

and high synchronicity that

can be reached with VARAN,

implementing controls for

complex tracked profiles in

combination with a highlevel

PLC is simple and economic.

In addition, a significantly

deeper integration of the drive in the control is achieved with the VARAN bus. Data such as alarms,

motor data, etc. can be processed and visualized in the PLC without time limitations.

Hard Real Time - Short Cycle Times, High Synchronicity

Especially for fast machines with drives, the VARAN bus is ideal; all access can be synchronized in hard

real-time (synchronicity inaccuracy < 100 ns). Through the high data transfer rate and large bandwidth

of real-time Ethernet communication, it is possible to activate more drives in a shorter time than with

current field bus systems. For data exchange between the PLC and drive (16-byte read/write data

corresponds to one drive), the VARAN bus needs for example, only 5.05 µs. With a data transfer

rate of 500 kBauds, conventional field bus systems such as CAN need more than 400 µs for the same

amount of data.

A significant advantage of VARAN, in comparison to other real-time Ethernet bus systems, is the very

small packet size. Instead of the long standard Ethernet frames, the packet length for the VARAN bus

is a maximum of 128 bytes. Because drives regularly produce noise from the output stage pulse, the

noise-free time slot is relatively short. Through the use of short packet lengths in the VARAN bus, the

probability of a destroyed message is extremely low. If this should occur, the message is immediately

repeated within the same bus cycle.

6 Bytes

Source

6 Bytes

Destination

7 Bytes

Preamble

Standard Ethernet Frame

46 to 1500 Bytes

SFD

1

Byt

e

Leng

th 2

Byt

es

Data 4 Bytes

CRC

VARAN Frame

Leng

th 2

Byt

es

CRC

2

Byt

es

CMD

1

Byt

e

SOF

1

Byt

e

1 to 128 Bytes

Data

1�

Integration in

LASAL is the object-oriented project tool for SIGMATEK controls and helps to achieve a fast and easy initial

start-up of the control system. The start-up/parameter software for the DIAS drive series 300 is completely

implemented in the LASAL programming software; no additional software is required.

Simple Integration of Motion Control with

LASAL and LASAL MOTION

Clear, structured display of amplifier data.

15

Parameter Sets for All SIGMATEK Motors

Parameter sets for all SIGMATEK motors are already available. The user only has to adjust the system-

specific data and does not need to worry about the motor parameters.

Optionally, user-defined parameter sets can be created

to fit individual user requirements. They can also be

based on existing SIGMATEK parameter sets.

1�

Graphic Representation of Controller Start-Up

Current, rotation speed and position control are graphically displayed in the software, which ensures

a clear overview at any time. All respective control parameters are visible at a glance and can be set

individually.

Data Analyzer

The DIAS drive series 300 have an internal data analyzer that can record data up to a scan rate of

62.5µs. This data is stored in the converter in real-time and is displayed through the software tool.

Optimizing the controllers and displaying the data analyzer can be done in the same screen view.

1�

To implement the large spectrum of applications with the DIAS drives, the LASAL MOTION package was

designed. This part of the LASAL automation software is responsible for the drive technology.

Axle Control Using Interpreter

In the LASAL software package, an interpreter

is integrated that allows commands to be called

without additional programming.

In addition to the predefined standard commands,

user-defined commands can also be added. The

LASAL MOTION package offers normal function

calls over the program, as well as the option

to control all tracked movements, positions,

status queries and axle parameters through the

interpreter interface.

This can be done through the Windows surface

to implement the axle startup without additional

programming, or these interpreter commands can

be called by the respective application.

Linearinterpolation

Point to point Circularinterpolation

Helix Curved diskfunction

Electrical gears Flying saws

Axle movements can be executed with the simple input of data/instructions without programming.

In the library, there is a selection of coordinated movements such as line interpolation with up to 6 axles,

circular interpolation, cam discs, gear functions as well as flying saws, tangential axles, electrical waves

or orbital motion.

LASAL MOTION provides a drive library that simplifies solving application tasks. Functions such as

absolute, relative and endless positioning as well as CNC functions, coordinated movements and several

types of referencing are all standard features.

18

The LASAL MOTION Software‘s Modular Design

Through the object oriented tool LASAL, a very high modularity is given to all components. The motion

control elements can be combined easily, whereby the implementation of various technical applications

can be realized with little effort.

The modular construction allows hardware-independent control of the movement; therefore, it is

irrelevant to the customer whether a hydraulic axle, servo motor or similar device is controlled. The

instruction-call remains the same.

During development of LASAL MOTION, a great deal of attention was given to efficient axle commands with

high usability. Several axles can therefore be synchronized using only one command call. Synchronization

can be achieved through speed, position, position offset, with gearing or virtual axles.

TrackInterpolation

Command50XX20XX

1000XX0

Profile GeneratorTrack Interpolation

RegulationControl

Servo

System

Step Motor

Hydraulics

Frequency-

Converter

ApplicationHardwareControl

Position Output

Command50XX20

Stepper Motor Control

Command50XX20

Hydraulic Controller

Command50XX20

Speed Output

Command50XX20

Position Controller

Command50XX20

Command50XX20XX

1000XX0

Profi le Generator

Command50XX20XX

1000XX0

Profi le Generator

Customer Application

Command50XX20XX

1000XX0

XX50XX20XX

1000XX0

GeneratorHydraulic Controller

Data Data Command

1�

SIGMATEK Motion Control System - YOUR ADVANTAGES■ Everything comes from one source: SIGMATEK provides control systems, drives and software. This

reduces technical, training and management costs.

■ The compact design with up to three drives in a single housing saves space and reduces costs. Only

one project tool for drives and control is required.

■ No double functions exist: The converter concentrates on its essential tasks while the control

takes over the application tasks. Expensive electronics not needed in the drive are left out.

■ Control parameter definition and oscilloscope display can be shown in the same screen, thus

ensuring a clear overview.

■ The parameters are stored in the control. The converters can therefore be exchanged easily.

■ Modular motion control elements ensure the highest degree of flexibility possible.

■ With the use of the VARAN bus as the communication protocol, data consistency and the highest

reaction speed are ensured.

Highest performance, safety and drive control flexibility with the DIAS-Drives 300 series in conjunction with the real-time Ethernet bus system VARAN. Highest performance, safety and drive control flexibility with the DIAS-Drives 300 series in conjunction with

ETV Control Panel Bus Interface and I/O Modules

VARAN Real-Time Ethernet Bus

DIAS DriveDIAS Drive

Motors

www.sigmatek-automation.com

Austria − Corporate Headquarters SIGMATEK GmbH & Co KG 5112 Lamprechtshausen · Sigmatekstrasse 1 Tel. +43/62 74/43 21-0 · Fax +43/62 74/43 21-18 www.sigmatek.at · [email protected]

Germany SIGMATEK GMBH 76829 Landau · Marie-Curie-Strasse 9 Tel. +49/63 41/94 21-0 · Fax +49/63 41/94 21-21 www.sigmatek.de · [email protected]

Switzerland SIGMATEK Schweiz AG 8307 Effretikon · Poststrasse 2 Tel. +41/52/354 50 50 · Fax +41/52/354 50 51 www.sigmatek.ch · [email protected]

China SIGMATEK Automation System Co., Ltd 315040 Ningbo · Room 1109, No. 28 Lane, 188 Ningchuan Road Tel. +86/574/87 37 08 29 · Fax +86/574/87 37 08 29 www.sigmatek-automation.cn · [email protected] USA Sigmatek U.S. Automation, Inc. 44133 North Royalton, Ohio · 10147 Royalton Rd. · Suite N. Tel. +1/440/582 12 66 · Fax +1/440/582 14 76 www.sigmatek.us · [email protected]

China Shanghai Dimension Automatic Control System Solution Co., Ltd 200032 Shanghai 2nd floor No. 16 255 lane Xujiahui Garden Wanping South Road Tel. +86/21/54 59 46 18 · Fax +86/21/54 59 46 16 www.dmxtech.com · [email protected]

France JS Automation 38507 Voiron Cedex · BP 245 Tel. +33/476/67 48 48 · Fax +33/476/67 48 49 www.jsautomation.fr · [email protected]

Great Britain AXIOMATIC Technology Limited Kimberly, Nottingham NG16 2NE Graphic House, Noel Street Tel. +44/115/875 75 05 · Fax +44/115/875 75 10 www.axitech.co.uk · [email protected]

Greece 2 kappa Ltd 54628 Menemeni Thessaloniki · Sofokli Venizelou 13 Tel. +30/2310/77 55 10 · Fax +30/2310/77 55 14 www.2kappa.gr · [email protected]

India LTM Business Unit Chennai - 600 089 · Mount Poonamallee Road, Manapakkam Tel. +91/44/22 49 19 32 · Fax +91/44/22 49 40 75 [email protected]

Italy Donnini Tiziano Agenzia commerciale e consulenze 41010 San Damaso, Modena · Via Carriera, 1 Tel. +39/059/46 99 19 · Fax +39/059/46 54 10 [email protected]

Italy Ubiquitous Control s.r.l. 20038 Seregno, Milan · Via Adige, 5 Tel. +39/03 62/22 21 80 · Fax +39/03 62/22 21 80 www.ucontrol.it · [email protected]

Netherlands Sigma Control B.V. 2992 LC Barendrecht · Bijdorp West 22 Tel. +31/180/69 57 77 · Fax +31/180/69 57 76 www.sigmacontrol.nl · [email protected]

Portugal Plasdan Lda Máquinas para plásticos 2430-520 Marinha Grande · Rua 52, No. 44 Tel. +351/244/572 110 · Fax +351/244/572 112 [email protected]

Serbia Rovex Inzenjering d.o.o. 11070 Belgrad · Bulevar Mihaila Pupina 10d/VP62 Tel. +381/11/13 79 34 · Fax +381/11/13 79 34 [email protected]

Spain Brotomatic S.L. 01010 Vitoria-Gasteiz (Álava) c/ San Miguel de Acha 2 - pabellon 3 Tel. +34/945/24 94 11 · Fax +34/945/22 78 32 www.brotomatic.es · [email protected]

Sweden SIGBI System AB 254 64 Helsingborg · Pinnmogatan 1 Tel. +46/42/654 00 · Fax +46/42/654 70 www.sigbi.com · [email protected]

International

SIGMATEK_motion_control

Documents

Transcript of SIGMATEK_motion_control