Sifting and Security Palamatic Process
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Transcript of Sifting and Security Palamatic Process
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Sifting & Security
EQUIPMENT
SIFT
SEGREGATE
SIEVE
PROTECT
Powder Handling Solut ions
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CONTENT
01
I H>:K:HG6C7G6IDGNH>:K: 04 Technical specifications %) Layout 06
Ultrasonic system, deblinding sliders and balls 08
Quick disassembly 09
Inline into pneumatic conveying &% Implementations - Case studies &'
I DEI>DCH 14
I =N:C>86A76DCL>I=>CI::K: 16 Technical specifications &+ Layout &-
I 8:CIG>;J:K: 20 Technical specifications 20
Plans 22
Inline into pneumatic conveying ')
I B689:I:8I>DC 26 Magnetic separator 27
Gravity metal detector 28
I H6BEA:GH 30
I I:HI8:CI:G"A67DG6IDGND;EDL9:GH 32
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Means that the equipment can be installed in ATEX zone
Means that design and options can be customised
Means that the equipment is available for testing at PALAMATIC PROCESS
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Sieves Range
Vibratory sieveGSC 450 - GSC 600 - GSC 900
The GYRATOR vibratory sieve controls and protects your produc-
tion line
Page 4
E6A6B6I>8 EGD8:HH =6H 9:K:ADE:9 6 K>7G6IDGN6C98:CIG>;J:K:HG6CCCDCA>C:
02
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03www.palamaticprocess.fr/machines-industrielles/big-bag/vidange-big-bagVidos & plans tlchargeables en lignewww.palamaticprocess.com/powder-machine/sieve-machine
Downloadable videos & plans on our website
Centrifugal sieveRS 200 - RS 300 - RS 400
The main goal of the centrifugal sieve ROTARY is to eliminate foreign bodies, to reduce clogging and
make granulometric separation
Page 20
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Advantages
F Tool-free quick release clamping [dg[VhiVcYZVhnY^h"assembly
I I:8=C>86AHE:8>;>86I>DCHSanitary designClean In Place (CIP)Robust manufacturing and high qualitySave money solution and durabilityMild steel, 304L and 316L stainless steel
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IDINThe powder screening provides a high a protection of your machines by eliminating foreign bodies and agglomerates and guarantees the quality of your production. The vibratory sieves E6A6B6I>8EGD8:HHZa^b^cViZlViZhl^i]egZX^h^dcVcYVgZeZg[ZXi [dgVhZXjgZYhXgZZcfrom the materials reception untill the end of the process They can be implemented easily on a new or existing production line. Our screeners can be cleaned, assemblied and dismantled l^i]b^c^bVaZ[[dgiWnjh^c\i]ZbdjciZYfj^X`"gZaZVhZXaVbeh#
F No retention area, easy cleaning for a minimal main"tenance
F Easy change of the mesh screen
F Possibility to implant it on pneumatic conveying pipe
Ultrasonic system
Multi-plane
Options
See all the options in pages 14 - 15
Vibratory sievesRange of vibratory sieves
K^WgVidgnbdidgVc\jaVganadjustable
LVhiZ[aVc\Z
Clamp
Cover of the sieve
Inspection hatch
;ZZY^c\[aVc\Z
www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screenerDownloadable videos & plans on our website
Hygiene of the final products is the main problematic for the processes.
The treatment of the foreign bodies, at the beginning and at the end of the production process, is become a standard in
every industry with high added value.
I]Zk^WgVidgnh^ZkZ
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I JAIG6HDC>8HNHI:B
I 9>H6HH:B7ANHI:EHD;I=:H8G::C:GH>BEA:HI6C9>C9:GH
www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screenerDownloadable videos & plans on our website
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Ultrasonic system Deblinding sliders and balls
Quick disassemblyVibratory sieves
9djWaZhZVaVcYwelded mesh
The vibratory sieve design avoids any retention areas and improves the effiiency of the treatment of the material without
any loss of material.
The clamping sysem allows a simple and quick assembly, disassembly and cleaning of the entire machine.
The use of ultrasonic option eliminates clogging or blinding of wire mesh and allows a better the passage of fluids through the mesh screen. I]ZjaigVhdc^XYZWa^cY^c\hnhiZbVaadlh\gZViZgh^[i^c\i]gdj\]eji[dg[^cZeVgi^XaZh)%"+%bVcYadlYZch^inVcYthin grids, thanks to the setting up of a variable generator or sliders for a dispersion of sound waves.
F The vibration of the scree"ner allows plastic rings to move continuously across a perforated stainless steel plate, shearing fibers and scraping away grummy ma"terials.
:ci^gZk^WgVidgnh^ZkZl^i][aZm^WaZXdccZX"tion spout
K^WgVidgnh^ZkZl^i]djibZh]hXgZZc
K^WgVidgnh^ZkZl^i]djiXdkZgeaViZ
K^WgVidgnh^ZkZl^i]dji^ciZgcVaXdcZ
I]ZjaigVhdc^XYZk^XZ^hheZX^VaanYZh^\cZY[dg[^cZgbZh]Zh1'%%b#9ZeZcY^c\dci]Zh^[iZgY^bZch^dch)*%!+%%dj.%%!^iXVcZbeadnildjcWVaVcXZYlZ^\]i\ngVidgnbdidghbdjciZYdcopposing exterior sidewalls of the unit.
IDEG:K:CI7A>C9CC8EGD8:HHoffers unclogging solutions to oversome the problem with those difficult products.
F The balls bounces off of the support screen and tap the top screen dislodging particles or fibers that tend to blind the screen and reduce screening area. The balls bounce and amplify the vibration of the sieve.
F I]Z]n\^Zc^XYZh^\cVcYi]Zfj^X`"gZaZVhZXaVbehVaadlgVe^Y gZbdkVad[hXgZZchVcYidda"[gZZY^hVh"sembly of frames thorough wash down, inspection VcY hXgZZc X]Vc\Zh# I]Z E6A6B6I>8 EGD8:HHscreeners make them suitable for numerous appli"cations and industries where the cleaning and the cross contaminations are very important.
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www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screenerDownloadable videos & plans on our website
Vibratory sievesEXISTESUR
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F >C:CIHB6CJ;68IJG:G;DGE:I;DD9>C9JHIGN
F B6CJ;68IJG:D;6GDB6H6C9K6C>AA6
F IGJ8@9>H8=6GCAD
wwwwwwwwwwww.www. llpalapalapalapalapala itimatimatimatimatimaticprocprocprocprocprocesscesscesscesscesscomcomcom.com.com///pow/pow/pow/pow/powddderderder-der-der hhmachmachmachmachmachi /i /ine/ine/ine/ine/ine/ iisievsievsievsievsieve mae mae-mae-mae ma hihichinchinchinchinchin / i/ ie/vie/vie/vie/vie/vibb tbratbratbratbratbratoryoryory-ory-ory screscrescrescrescreenerenerenerenerener 111111
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[+] Advantages
F Implementation at floor level
F Small foot print
F Throughputs optimized
F Cdadhhd[X]Vg\Z
L^i] ^ihYZh^\c idiVaanZcXadhZYVcY ^ihkZgn adl adhhd[ X]Vg\Z &*%bb#='%! i]ZE6A6B6I>8 EGD8:HH h^ZkZ 8 EGD8:HHb^mZg! i]ZbViZg^Vah VgZ igVch[Zg"red toward the vibratory sieve and the big bags loading station via a dense phase pressure XdckZn^c\K;adl%(#This implementation eliminates contaminants and cloggings from the production which are created during the liquid introduction phase.
At the exit point of the spray tower, the vibratory sieve ensures the spray quality. This configuration offers a sieving with high rates of fat (26%).
Once the tanker full of bulk materials is received, the operator connects the flexible spout on the vibratory sieve. This configuration controls the quality of the batch and to fill the silo with a material free of contaminants.
Case studies IDDEI>B>O:I=GDJI=DJI6CNADHHD;8=6G
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Examples of implementationsEXISTESUR
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13www.palamaticprocess.com/powder-machine/sieve-machine/vibratory-screenerDownloadable videos & plans on our website12
F 9>H8=6GM
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Customer: Aroma specialist destinated to domestical animals food
Products:;adjg[dgVc^bVahGoals:9Zh^\cVcY^beaZbZciVldg`h]deid^begdkZb^m^c\hVcYincrease productivity while insuring an optimal containment.
PALAMATIC PROCESS equipment:
7^\WV\hY^hX]Vg\ZhiVi^dch!ecZjbVi^XXdckZn^c\&%i#$]#!ildb^mZghd['!%%%a#!W^\WV\hadVYhiVi^dchl^i]h^Zk^c\and magnetic control.
Customer: Company from the food industry manufacturing choco"lates, confectionary products, condiments, seasonings
Products: Cacao powder
Goals: The company wanted a system to manually open and di"charge sacks containing powder materials or granulates in a dustless
environment.
PALAMATIC PROCESS equipment:
7V\hYjbehiVi^dc ^ciZ\gVi^c\Vh^Zk^c\hnhiZb!hVX`hXdbeVXidg!dust collector and cyclone of pneumatic transfer.
Customer: Company specialized on beets, cane and cereals sugar
processing
Product: I>DC>CADH
F EGD8:HHD;EG:"9GJMIJG:
Customer: BVcj[VXijgZgd[kVc^aaVZmigVXih!XVXVdhVcYXd[[ZZYZhi^"nated to the food industry
Product: Cacao
Goals: To insure the engines feeding.
PALAMATIC PROCESS equipment:
6jidbVi^XWV\hYjbehiVi^dcB>C>HA>I!XdckZn^c\hXgZl!k^WgVidgnh^ZkZ^c6I:M'$''odcZ#
Customer: BVcj[VXijgZgd[kZiZg^cVgne]VgbVXZji^XVaegZeVgVi^dchProducts:EgZ"Ygj\b^mijgZGoals: To improve the process productivity.
PALAMATIC PROCESS equipement:
BVcjVa WV\ Yjbe hiVi^dc! k^WgVidgn h^ZkZ! K;adl%* ecZjbVi^Xconveying system by aspiration, big bags load and unloading sta"tions.
Customer: Chemical industry
Products:B^Xgdc^oZYXViVani^XXdckZgiZghGoals:Id^chjgZVcZcY"egdYjXi[gZZd[contaminants after passing through the automatic
big bags discharge station.
Specifications:;adlGViZ-%i#$]#PALAMATIC PROCESS equipment:
A confined big bags discharge station to feed the vibratory sieve with
a conveying screw.
^Zk^c\
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14 15www.palamaticprocess.com/powder-machine/sieve-machineDownloadable videos & plans on our website
F ;A:M>7A:8DCC:8I>DCHEDJIFor a sealed connection to the screener.I]Z[aZm^WaZYjhi"i^\]iXdccZXidgXdccZXihVe^ZXZd[egdXZhhZfj^ebZcihbViZg^VadjiaZiidi]Zi]ZhXgZZcZghinlet in a static or dynamic way. The sleeve can be mounted inline, on an offset position or a movable part.
F >CHE:8I>DC=6I8=This opening enables the screener inspection and cleaning.The sieve makes part of the feeding hopper and is equipped with an inspection hatch to control and clean in a easy and secured way.
F JAIG6HDC>86CI>"7A>C9>C8:To avoid the clogging of particles into the sieve meshes.The ultrasonic system is an option allowing sifting of powders at high rates with no screen blinding.
F BJAI>"EA6C:To use deblinding balls.The sieve is composed by two decks with a superior and inferior mesh screen. The size of the inferior mesh hXgZZc ^hVWdji&%bb#I]ZildhXgZZchVgZhj[[^X^ZcianVeVgi idVaadlWVaah idWdjcXZWZilZZci]ZjeeZghXgZZcVcYi]adlZgXdVghZ"bZh][dgi]ZejgedhZd[Y^hadY\^c\bViZg^VahadY\ZY^ci]ZVeZgijgZd[i]ZjeeZgscreen.
F A>;I>CCEA68:Mise en place de piquage clamp ou SMS pour limplantation de buses de lavage. The mesh screens of the sieve can be dismantled for an easy cleaning process.
F 9>H8=6G:K:B:H=H8G::CTo stop the foreign objects and eliminate cloggings.I]ZbZh]hXgZZcd[i]Zh^ZkZVgZVkV^aVWaZ^chiZZa!hiV^caZhhhiZZa(%)AVcY(&+A#I]Zh^oZd[i]ZbZh]ZhVgZadapted to the product and to the grain size desired. The mesh screen mounting is an easy operation thanks to the flanges double seals. The fixation is made by clamps.
F 9:7A>C9>C9:GHMechanical anti-blinding system to dislodge materials of the screen.6ci^"Wa^cY^c\YZk^XZjh^c\i]Zbjai^"eaVcZ^cZgi^Vak^WgVi^dcd[i]ZhXgZZcZgVcYWdjcX^c\ZaVhidbZig^XWVaahto prevent screen blinding.
F B6CJ;68IJG>C6AHThe manufacturing materials are adapted to specificities of your process and your pro"YjXih/b^aYhiZZa!hiV^caZhhhiZZa(%)AVcY(&+A#
/URENGINEERINGOFCEISATYOURDISPOSALFORANYSPECICOPTIONS
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Gloves
Vacuum sacks lifter
Options
See all our options on pages 18-19
Sackti p Hygienic : manual bag dump station Integrated sieve
Advantages
F Customized and inter-changeable screen mesh
F Gas cylinder to optimize the ergonomics and to support the door
F (1) Mirror polish finish - (2) Rounded corners
F Vibratory motor to improve the amplitude and intensity of the screen. These settings are adjustable depending on the flowability of the material and the mesh
I DE:G6I>DC
I :6HN=6C9A>CCK:H#EgdiZXi^dcd[ndjgegdXZhh#EgZkZciXdciVb^cVi^dc. Quality of your production
Integrated sieve: protection against foreign bodies for a production without any impurities.
Solution for hygienical process F
AVAILABLECUSTOMMADE
www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems
Downloadable videos & plans on our website
Rate: )id+hVX`h$b^c#Objective: protection
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I B6CJ6A76DC"H=-%% I DEI>DC/9JHI8DAA:8IDG"H=9:E-%%
I DEI>DC/8DBE68IDG"H=8DBE-%% I DEI>DCH/8DBE68IDG6C99JHI8DAA:8IDG"H=8DBE9:E-%%
Standard model: SH 800
www.palamaticprocess.com/powder-machine/sack-solutions/manual-sack-opening-systems
Downloadable videos & plans on our website
Integrated sieve
Plans downloadable on www.palamaticprocess.com
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Sackti p Hygienic: manual bag dump station
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Advantages
F Small footprint
I HE:8>;>86I>DCHCompletely sealedOperates quietly, no vibrationThe mesh screen can be changed in less than two minutesHigh throughputContinuous operationLow energy consumptionApplication on a process, possibility of implementation on the pneumatic conveying lineEconomic price
EXISTESUR
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F Feeding screw under the inlet channel
F Screen dis-assembly F Access door
Disassembly guide
Mild steel, 304 L/316L stainless steel manufac-
turing
Options
Centrifugal sieves range
I]ZhZhgViZhVgZdWiV^cZYl^i][adjgineZ**
www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screenerDownloadable videos & plans on our website
I]ZbV^cdW_ZXi^kZhd[i]ZXZcig^[j\Vah^ZkZGDI6GN^hidZa^b^cViZ[dgZ^\cdW"jects, reduce cloggings and make a granulometric separation of products received in sacks or in bulk.
I]Z XZcig^[j\Va h^ZkZGDI6GN\jVgVciZZh ZcYegdYjXih XaZVc!without cloggings, free of contaminants and protects your line of production from potential mechanical damages. This sieve is the perfect solution to obtain a end product of high quality and sui"table for feed and food, pharmaceutical, chemical or even synthe"tic industries.;ZZY^c\[aVc\Z
9ddg
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LVhiZ[aVc\Z
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Central hopper
Bdidg
Models RS 200 RS 300 GH)%% of the mesh in mm. 200 300 )%%
High in mm. .)) &%() &%()
LZ^\]i^c`\ &,% 270 (*%:aZXig^XedlZg '!'`L (!,`L *!*`L
Size in mm. Rates in t./h.*
RS 200 RS 300 GH)%%0,2 &!+ 2,67 (!*,
%!) )!) ,!(* .!-&0,6 8 &(!(+ &,!-)
0,8 && &-!(, ')!*(
& &* '*!%* ((!)*&!) 20 ((!) ))!+%2 ') )%!%- *(!*'
3 27 )*!%. +%!'&
) 29 )-!)( +)!+,
Centrifugal sieves
ID8DCIGDA6C9EGDI:8INDJGA>C:D;EGD9J8I>DCI]ZXZcig^[j\Vah^ZkZdggdiVgnh^[iZgE6A6B6I>8EGD8:HHZcVWaZhi]ZhZeVgVi^dcd[[dgZ^\cdW_ZXihfrom powders and granulates. A paddle assembly rotates at high speed inside a stationary cylindrical
screen, causing the material to be passed through the static screen by centrifugal action. The waste
material are ejected toward the outlet located at the end of the screen basket. Our centrifugal sieves
guarantee high sanitation standards and the respect of the quality of handled products.
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I 8:CIG>;J:K:"GH'%% I 8:CIG>;J:K:"GH)%%
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www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screenerDownloadable videos & plans on our websitePlans tlchargeables sur www.palamaticprocess.fr
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3 standard models:RS 200 - RS 300 - RS 400
I 9>H6HH:B7AN9:D;I=:H>:K:GH)%%
Centrifugal sieves
336
DN 300
9
4
4
6
5
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320
220
1530
DN 200
320
220
1696
350
DN 300
DN 300
1
0
3
4
6
5
9
362
DN 300
1
0
3
4
6
6
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220
1708
DN 300
The design of the machine has been developped for a quick and assisted disassembling for an easy access to the sieve screen.The unit of the guiding integrated allows a daily inspection.
Models RS 200
of the mesh in mm. 200
High in mm. .))
LZ^\]i^c`\ &,%:aZXig^XedlZg '#'`L
Models RS 300
of the mesh in mm. 300
High in mm. &%()
LZ^\]i^c`\ 270:aZXig^XedlZg (!,`L
Models GH)%% of the mesh in mm. )%%
High in mm. &%()
LZ^\]i^c`\ (*%:aZXig^XedlZg *#*`L
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24 25www.palamaticprocess.com/powder-machine/sieve-machine/centrifugal-screenerDownloadable videos & plans on our website
EXISTESUR
MESURECentrifugal sieves I >CA>C:EC:JB6I>88DCK:N>CCI:G>DGK>:LHD;I=:8:CIG>;J:K:
I 688:HHIDI=:B:H=H8G::C6C98A:6C>C8EGD8:HHh^ZkZ^h]^\]anZg\dcdb^X#
l i / d hi / i hi / if l
I :M6BEA:HD;G:6A>H6I>DCH
Company::cZg\nhZXidgProduct: Sawdust
Application: Sawdust sieving before the product arrival in the grinder to get a product free
of contaminants.
Implementation: In the outlet of the big bags discharge station, the screener feeds the
grinder loading screw.
Company: Spices
Products: Eaprika, curry, pimentoApplication: Sieving operation for security before conditioning.
Implementation: In the container outlet.
Company:B^aa^c\Product:;adjgApplication:Id\jVgVciZZVegdYjXi[gZZd[aVgkVh#I]ZZcYegdYjXi^hgZ"XdcY^i^dccZY^chVX`hd['*`\#Implementation: JcYZgi]Zb^aa#
Company:;ddYhZXidgProducts: Sugar, mesh screening 2 mm.
Application:6XZcig^[j\Vah^ZkZGH'%%id[ZZYi]ZE6A6B6I>8EGD8:HH\g^cYZgh`^Y[dgicing sugar production).
Implantation : In the sack emptying outlet.
inline into pneumatic conveying lines
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26 27www.palamaticprocess.com/powder-machine/sieve-machineDownloadable videos & plans on our website
EXISTESUR
MESURE
By magnetic bars
Static (1 or 2 grids) The magnetic single grid boxed is designed to stop ferrous
particles present in the product flow. It works by keeping the
jclVciZYbViZg^Vadjid[i]Z[^cVaegdYjXi#I]Zfj^X`"XaZVc^c\magnets are configured for an easy maintenance.
The section can be square or circular.
The separator stainless steel box, with two magnetic grids
placed underneath each other, provides the same advantages
than the single magnetic grid but it is more effective with its
special layout and improves the product quality and limits the
number of cleaning interventions.
I EDHH>7A:H9:H>
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28 29www.palamaticprocess.com/powder-machine/sieve-machineDownloadable videos & plans on our website
EXISTESUR
MESURE
Big bags loading system of chocolate balls equip-ped with gravity metal detector with suspended
ejector
F EGD8:HH;DG;DD9EGD9J8IHHEG6N>CA@EDL9:GL>I=;6IB6I:G>6AH
F 8DCK:N>CAD
F EC:JB6I>88DCK:N>CC86I>DC
This gravity detector is custom manufactured to suit any gravity application. This system is ideal to
bVcV\Zi]Z[gZZ"[adl^c\egdYjXigZ\VgYaZhh^ihadXVi^dcl^i]^ci]ZegdYjXi^dca^cZ#L]ZcedlYZgnor bulk materials pass through the metal detector, the small ferrous contaminants are immedialty
separated from the flowing product. The equipment can be equipped by an automatic waste flange
system. It is the optimal solution to control cacao, coffee, sugar, aromas, fruits and dry vegetables,
flour, rice, chemical and plastic granulates.
Dtecteur
jection
Produit vierge
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30 31www.palamaticprocess.com/powder-machine/sieve-machineDownloadable videos & plans on our website
EXISTESUR
MESURESamplers
The sampler removes a representative sample from the whole cross section of the material and keeps it confined without any contact with the air.The confined collection of the material guarantees the operators security.
KDAJB:IG>88DAA:8I>DCD;EDL9:GN>CI=:EGD"9J8I";ADL>CIED>CID;I=:HEG6NIDL:G
F H6BEA:GDC8DC9>I>DC>CDC
F H6BEA:GDCB>M:G
I 9>H6HH:B7AN;DG8A:6C>C"ED>CIH
The quality requirements call for regular sampling in different step of the process. The pipe spoon sampler are a very efficient solution and save money.
Case studies
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WWWPALAMATICPROCESSCOMENGINEERINGDESIGNOFCETESTPLANTDownloadable videos & plans on our website 33
EXISTESUR
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Laboratory for powders
F 9^hXdkZgdjgh^ZkZh^ck^YddcdjgNdjIjWZX]VccZa/https://www.youtube.com/
I]ZE6A6B6I>8EGD8:HHedlYZgaVWdgVidgn]VhWZZcWj^aiidZkZgn^cYjhig^VaYZh^g^c\egdYjXi^dcbVX]^cZhi]Vimeet their expectations.
Test Center
>C9JHIG>6AH86A:I:HIH;A:M>7>A>IN MM>>7777>>>>>AAAAAA>>>>>IIIIINNNNN
32
Size (m) Vol. Under % Size (m) Vol. Under % Size (m) Vol. Under % Size (m) Vol. Under %
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Our expertise:FILLING SOLUTIONS FOR BIG BAG AND OCTABINTo fill
EMPTYING SOLUTIONS FOR BIG BAG AND OCTABINTo empty, compact and massage
SACK SOLUTIONSTo empty, compact, handle, fill
CARDBOARD AND DRUM SOLUTIONSTo fill, condition, empty
PNEUMATIC TRANSFER EQUIPMENT KVXjjb!egZhhjgZ
MECHANICAL TRANSFER EQUIPMENTTo transfer with screw, belt conveyor, bucket elevator, aeromecanic or vibratory conveyor
CRUMBLING AND GRINDING EQUIPMENTTo granulate, crumble, grind, pound, micronise, disagglomerate
SIFTING EQUIPMENTTo sift, segregate, sieve, protect
CONTAINERS AND STORAGE SOLUTIONSTo fill, charge, empty, contain
DOSING EQUIPMENTTo control, regulate, empty, extract
MIXING EQUIPMENTTo homogenise, incorporate, fluidify, stir, mix
FLOW AND CONNECTIONTo vibrate, fluidise, unclog, drain, facilitate extraction, control the descent,prevent stacks and vaults, connect
INDUSTRIAL DUST COLLECTING EQUIPMENTTo filter, clean, confine, secure