Siemens Energy Oil & Gas - publics.bg

Oil & Power Business Forum

SOFIA 11.05.2012

Siemens Energy Oil & Gas

Industrial Gas Turbines for CHP - Portfolio

Industrial Gas Turbines

Type

SGT-100

SGT-200

SGT-300

SGT-400

SGT-500

SGT-600

SGT-700

SGT-750

Power Output (MWe )

5

7

8

13

19

25

31

36

25 500 5 10 15 20 30 35 40 45

SGT-800 47

SGT-750 Core Engine Main Components

13 Stage Compressor2 Stage Air Cooled

Compressor Turbine8 Can Combustors2 Stage Uncooled

Power Turbine

Gas Generator Power Turbine

PerformancePerformanceShaftShaft ElectricalElectrical

Power, Power, 36 481 36 481 35 459 kW35 459 kWEfficiencyEfficiency 40.1 40.1 39,0 %39,0 %Exhaust tempExhaust temp 465 465 ooCC

Industrial Gas Turbine SGT-800

Service introduction year 1999

Units sold to datethereof dual fuel

16628 units

Total fleet hours > 1 700 000

Lead package hours > 85 000

Fleet availability 97.9%

Fleet reliability 99.8%

Start reliability 97.6%

MTBF 4.796 h

USA9

Iran/Iraq/Turkey16

Australia17

Thailand/South Corea

25

EU (without Germany)

27

Russia44

Latin America6

Germany14

Africa8

SGT-800 Industrial Gas Turbine Fleet Experience and worldwide Sales

> 166 units sold


Utilities Oil & gas Chemicals

49

6

1214

26

55

4

0

10

20

30

40

50

60

Utility P%P Petro-Chemical

MMM O&GRefineries

IPP Others(Cement,

Automotive)

10526

35

Combined Cycle Cogen Simple Cycle


Metals & Mining Pulp & Paper Others

49

6

1214

26

55

4

0

10

20

30

40

50

60

Utility P%P Petro-Chemical

MMM O&GRefineries

IPP Others(Cement,

Automotive)

10526

35

Combined Cycle Cogen Simple Cycle

EXTENDED SCOPE PRODUCTS

COGEN POWER TRAIN

POWER ISLAND EPC

GT extended Scope of Supply

A perfect match, higher performance

Main Items Power TrainGas Turbine(s) incl. Auxiliaries xSteam Turbine incl. Auxiliaries xTechnical Field Advisors for Installation and Commissioning x

Design Services Power TrainThermal Cycle Optimization xPower Train Gross output x

Options Power TrainGas Receiving Station xGas Fuel Compressor xLiquid fuel forwarding System xStep-up transformers xLV Switchgear xMV Switchgear xBlack Start diesel generating set xFoundation Design x

*

Power Train

Excellent combination for efficient energy use

Main Items CogenGas Turbine(s) incl. Auxiliaries xHRSG or WHRU xTechnical Field Advisors for Installation and Commissioning x

Design Services CogenOptimization of GT, HRSG and Control. System xElectrical and efficiency xSteam / Heat x

Options CogenGas Receiving Station xGas Fuel Compressor xLiquid fuel forwarding System xStep-up transformers xLV Switchgear xMV Switchgear xBlack Start diesel generating set xFoundation Design x

*)

Cogen

POWER ISLAND

Siemens gives overall Plant Guarantee

Main Items Power IslandGas Turbine(s) incl. Auxiliaries xSteam Turbine incl. Auxiliaries xHRSG xCondenser incl. air removal systems xDCS System xBoiler feed pumps xCondensate Pumps xCritical Valves xTechnical Field Advisors for Installation and Commissioning x

Design Services Power IslandThermal Cycle Optimization xSystem Integration xOptimized Operability xPerformance Wrap around x

Options Power IslandGas Receiving Station xGas Fuel Compressor xLiquid fuel forwarding System xStep-up transformers xLV Switchgear xMV Switchgear xBlack Start diesel generating set xFoundation Design x

*)

Power Island

2 x SCC-800-2 + 1C

4 GT4 HRSG2 DTDCS civil works

~ 260 Mio. EURorder volume

Power Island Example: Diamantina – Australia

Solution Project: Diamantina – Australia

Siemens Local

Electrical equipment

Switchyard

BoP controls-equipment

Documentation

Training

5-10 %45-55 %

Siemens SIT (Finspång)

GT incl. generator

ST incl. Generator

HRSG

Part of BOP(FW System

Plant control system Supervision of erection

Commissioning

Documentation Training

35-40 %

EPC Contractor

Civil works Erection

Fuel supply

Cooling systems

Water treatment / systems

Tanks

Fire protection / fighting

BOP piping / valves

Documentation Training

COGEN

The ultimate Power of Best Practice

Main Items EPCGas Turbine(s) incl. Auxiliaries xSteam Turbine incl. Auxiliaries xHRSG or WHRU xCondenser incl. air removal systems xDCS System xPlant DCS System xBoiler feed pumps xCondensate Pumps xCritical Valves xBuilding/structures xPlant Cooling System xWater Treatment xRaw Water System xWaste Water System xTechnical Field Advisors for Installation and Commissioning x

Design Services EPCThermal Cycle Optimization xSystem Integration xOptimized Operability xEPC Services xTotal EPC plant guarantees x

Options EPCSeveral x

*)

EPC

110m x 110m foot-print

GT

HRSG

Raw water tank

ST

E&C

Gas receiving

Cooling tower

GT

HRSG

Water treatment plant

Make-up water

Main tranformers

Standard Reference Plant SCC-800 2x1

Steam Turbine (condensing)

100 % fuel

15 deg CGas Turbine

2-pressure HRSG520 deg C

27 deg C

31 deg C31 deg C

11.6 % losses

37.1 % electricity

17.2 % electricity

34.1 % losses

Total electrical efficiency 54.3% in condensing mode

If DH/Process steam is used fuel efficiency > 90% possible

SGT-800 Industrial Gas Turbine Combined Cycle

Part Load Performance Combined Cycle

35

40

45

50

55

60

50 60 70 80 90 100

Base Load Power, %

Effic

ienc

y, %

SGT-800 Industrial Gas Turbine Excellent combined Cycle Part Load Efficiency

Condensing operationNon - reheat, 1 x SGT-800

Natural gas fuel = LHV 46798 kJ/kg

Altitude (sea level) = 1,013 bar

Relative humidity = 60 %

Combined Cycle Power Generation and Cogeneration Solutions for SCC-800 2x1 (ISO Conditions)

Solution

Performance

SCC-800 2x1 C2P Cooling Tower

SCC-800 2x1 CE2PCooling Tower



Net power output 135 MWe 109.8 MWe 113.08 MWe 115.14 MWe

Process steam generationpressure/temperatur e

20 bara /317 ºC

100.15 t/h

12 bara / 273ºC

98.71 t/h

8 bara / 243ºC

97.78 t/h

Net electrical efficiency

54,3% 43.98% 45.29% 46.12%

Net fuel efficiency 54,3% >90% >90% >90%

Introduction

Applications

Life Cycle Costs

Plant Configurations

Business Concepts

Experience

Cogeneration

Standard &Adaptation

Performance

Miskolc Hungary Important Dates

Effective Contract date December 23, 2005

Main building December, 2006

Commissioning June, 2007

Trial run October, 2007

PAC November, 2007

Power 40 MWel.; DH 35MWth.; 88% efficiency

Miskolc Hungary CAD-View for building Permit

Miskolc May 2006

Miskolc May 2007

Miskolc April 2007

Miskolc April - 07

Miskolc April 2007

Miskolc June 2007

Miskolc July 2007

Miskolc September 2007

Miskolc Main Entrance – November 2007

Miskolc Inauguration – December 2011

Plovdiv, Bulgaria Important Dates

Effective contract date January 08, 2010

Start of construction June 17, 2010

ST on foundation April 11, 2011

GT on foundation May 09, 2011

Trial run November, 2011

PAC December, 2011

Power 49,9 MWel.; DH up to 54,2 MWth.Efficiency: >80 % in annual average

Scope split: 68% SIT – 32% SBG15y LTSA signed

Mass excavation for the foundations

Site Plovdiv, Bulgaria July 2010

Making canals for sewage pipe and pipefor rain water under the foundations

Site Plovdiv, Bulgaria Excavation Works – July 2010

First delivery of pipes for DH line

Making insulation over the welds of DH pipes

Site Plovdiv, Bulgaria DH Pipe Work started – February/March 2011

Inspection of the plinths of columns

View from the left corner of the site

Site Plovdiv, Bulgaria Reinforcement Works – August 2010

Unpacking anchor bolts for boiler

Foundation prepared for casting concrete of ST

Start of the reinforcement of the foundation of gas turbine

Site Plovdiv, Bulgaria Reinforcement Works – August 2010

View of the erected steel structure from the South East corner of the site

Steel column delivered on site

Site Plovdiv, Bulgaria Steel Structure

Reinforcement and formwork and sewagepipes of shafts in the fire fighting building

View of the started formwork for the reinforcedconcrete plate at level +10.00

Site Plovdiv, Bulgaria Form Work – December 2010

Brick walls

Steel structure of the ST building

Site Plovdiv, Bulgaria Building Works

Sliding beams of Alborg in the boiler area

Preparation works of Alborg for assembly works of the boiler

Site Plovdiv, Bulgaria Boiler Assembly Preparation

Assembly of supports for the batteries in the battery room

Mounting the transformer

Site Plovdiv, Bulgaria Battery Room, Transformer

Boiler assembly

View from East side over the steel structure of the GT building

Site Plovdiv, Bulgaria Site Views – April 2011

View from the South-East corner of the building site

Unloading Generator from trailerand positioning it onto sliding system

Site Plovdiv, Bulgaria Delivery of Generator – April 18, 2011

Site Plovdiv, Bulgaria Delivery of Gas Turbine – May 2011

Positioning Turbine Skid onto sliding system

Lifting of Gearbox

Site Plovdiv, Bulgaria Delivery of Gas Turbine – May 2011

Generator Cooler is lifted

Turbine skid starts sliding into Hall

Installation of the air coolers – view from the roof

Connection point of DH pipes. The hydro tests were successful and the pipes are ready for insulation and back filling.

Site Plovdiv, Bulgaria DH Connection; Air Coolers – May 2011

Installing the steel supports for the heads of the 3 HV cables in the area of the switch yard

Excavation works for pulling el. cables 110kV on the road near the switch yard

Site Plovdiv, Bulgaria Switch Yard Preparation – June 2011

View from North-East corner over the steel structure of GT building

View from South-East corner over the steel structure of GT

Site Plovdiv, Bulgaria Site Views – July 2011

Site Plovdiv, Bulgaria Hand Over – December 2011

Thanks for your attention!

Siemens Energy Oil & Gas

Siemens Energy Oil & Gas - publics.bg

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