SHREE HANS ALLOYS LIMITED

SHREE HANS ALLOYS LIMITEDSHREE HANS ALLOYS LIMITED

CASTING THE FUTURE®

Established 1984

Company Overview2CASTING THE FUTURE®

Quality Certificate

3CASTING THE FUTURE®

Company profile

• Established in 1984

• Manufacturing good quality castings in different metallurgical specifications such as Stainless Steel, Duplex & Super Duplex Stainless Steel, HRCS, Alloy 20, Hi-Chrome, Ni-Hard, Manganese Steel, Nickel base Alloys & Carbon Steel Castings.

• Our well-developed infrastructure with complete production facilities is spread over an area of 219,580 Sq. Ft. (20,400 sq. meters).

• Well established clientele in core sector industries like Power Generation Plants (Thermal, Hydro, Nuclear Power), Pumps & Valves Industry, Mining and Mineral Industries, Cement, Process, Marine & Other Engineering industries by setting high business standards, in depth engineering knowledge and experience, with a solemn commitment to maintain the highest quality standards and just-in-time delivery.


Vision, Mission & StrengthCreating Value for our Customers

SHAL has been focused over many years on providing its globally operating customers with products that support their stainless Steel, Duplex & Super Duplex Stainless Steel, Nickel based alloys, Carbon Steel, Low Alloy Steel, Hadfield Manganese Steel, Ni-Hard, Hi-Chrome, Cast & Machined component requirements.

Our Vision To emerge as a global market leader in foundry industry and a major player in each of our market segments worldwide by offering world class products. To build loyalty among both our employees & customers' through constant technological innovations within the bounds of quality work, customer satisfaction & knowledge-transfer.

Our Mission Our mission is to be a reliable global business source for all foundry items such as Pumps, Valves, Mining, Power-plants & all other General Engineering sectors. To build long-term relationships with our customers'.

Our Strengths Lies in our ability to provide just-in-time delivery. Superior Sand Casting quality adhering to various National & International Standards. Flexibility in planning and development of Samples for approval. Lies in continuous improvement – constant learning is supported by the Company-wide Knowledge Management Program.


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Industry we serve

CASTING THE FUTURE®

Product Overview

SHAL possesses experience and expertise in:

• Production of stainless Steel and nickel-based alloy castings for pump and valve industries up to 2700 KGS / Piece.

• Cast & Machined Components for mining and mineral industries such as bowl liner, mantle liner, jaw plate, ball mill liner, apron pan, mine car wheel, rim liner, impactor hammer, concave liner, bucket lip etc.

• Ash handling spares like Inner casing, Wear Plate, Impellers, Bearing Housing and Back Plate etc.


Material Specifications• Carbon Steel Casting conforming to ASTM A 216 / 217 / IS: 1030• Cr & Cr-Moly (Low Alloy) Steel Castings conforming to AISI: 5132• Austenitic Mn Steel Casting conforming to ASTM A 128• Wear Resistant (Ni Hard / Hi-Chrome) Castings ASTM A 532 /

IS:4771 / BS: 4844• Nickel based super alloys like CZ-100, CY-40, R-55, HASTE

ALLOYS B & C etc.

• Heat Resistant Steel Castings (HRCS) conforming to ASTM A 297• Stainless Steel Castings like CF8, CF8M, CF3, CF3M, CA6NM,

CD4MCu, CA15, CN7M etc. ASTM A 743 / 351 / 352 / IS: 3444 • Duplex Stainless Steel Castings as per ASTM A 890 / 995/ 487• All above specifications are manufactured in their respective

equivalent or nearest overseas standard (ASTM, BS, DIN etc.)

Special Alloy Castings Grades Can Be Developed As Per The Specific Requirement Of The Customer


Manufacturing Facilities• PATTERN SHOP : Well equipped pattern shop for wooden/metallic patterns.

• MOULDING SHOP: Equipped with Pneumatic rammers & Sand compactors for hand moulding, employing Sodium-Silicate, NO-BAKE Oil Systems.

• MELTING SHOP: Equipped with “ELECTROTHERM” Make 750 KW & 350 KW Medium Frequency Induction Melting Furnace having Five Crucibles each of 2000 KGS, 1500 KGS, 750 KGS, 500 KGS & 200 KGS of nominal capacity.

• HEAT TREATMENT SHOP: Equipped with 8’ x 5’ x 5’, 6’ x 5’ x 4’ electrical & 10’ x 8’ x 6’ oil fired Heat Treatment Furnace with Air, Water & Oil Quenching Facility. Equipped with “ATHENA” Make microprocessor based Digital Temperature indicator & recorder & controller.

• FETTLING SHOP: Well equipped fettling shop with heavy-duty swing frame grinders (6 Nos.), Flexible Shaft Grinder (11 Nos.), Sanders (02 Nos.) Pneumatic Chippers & Shot Blasting Machine(48” TABLE SIZE), Sand Blasting Machine.

• MACHINE SHOP: Available for PROOF/FINAL MACHINING with arrangement for various machine tools like horizontal boring, Vertical lathe, conventional lathes, radial drill, gear hobbing, milling, shaping, grinding, planning & various other machines.

• JOB CAPACITY Weight Range: 20 KGS – 2700 KGS PER PIECE (Approx.)• STAND BY POWER SOURCE: 250 KVA GREAVES DG SET

• CRANES : 15 MT - 1 No., 10 MT - 1 No., 5 MT - 6 nos., 3 MT – 3 nos., 1 MT – 1 Nos. 9CASTING THE FUTURE®

Testing Facilities

• Spectrometer Model OES – 5500 II of SHIMADZU Japan with Fe, Ni & Cu base for testing of C, Si, Mn, Cr, Ni, Mo, Ti, V, W, S, P, Nitrogen Channel (25 Channels) & other related elements.

• Fully equipped Sand Testing Laboratory for checking its various parameters.

• Well-equipped mechanical testing laboratory with machines like Rockwell Hardness Tester, Digital Micro Hardness Tester, Bend Test Machine & Universal Testing machine for checking physical properties like UTS, YS, Elongation etc.

• Metallographic microscope for checking microstructure. 10CASTING THE FUTURE®

In-House Testing Facilities

WE ALSO HAVE IN HOUSE TESTING FACILITIES LIKE Dye Penetration Testing, Magnetic Particle Testing and

arrangement of radiographic testing, & ultrasonic testing from outside agency

Mechanical properties by 40 MT capacity UNIVERSAL TESTING MACHINE, Duly calibrated

HARDNESS testing by digital micro hardness tester Bend testing Dimensional inspection with templates, jigs & fixtures Hydro testing up to 70 kg/cm2


Products Overview12CASTING THE FUTURE®

Casting For Pumps


Casting For Valves


Casting For Mining Machinery


Casting For Hydro Power Industries


Casting For Cement Plants

COOLER PLATE -HRCS TIP SEGMENT - HRCS JAW PLATE – Mn Steel

• Improved production• More accurate product sizing• Better wear metal utilization, and lower discard

weight• Longer jaw plate life • Lower overall operating costs


Casting For Thermal Power Generation

IMPELLER JOURNAL HEAD


Key Business Associates


Your Partners

SHREE HANS ALLOYS LIMITED201,202,203 GIDC Estate, Dholka – 387 810;

Dist. Ahmedabad, Gujarat, INDIA.Tel.: (91) (2714) 248 350 / 251 Fax: (91) (2714) 248 349

Mobile: +91 98240 33291 / 98252 08825 Email: [email protected]; [email protected]

WEB: http://www.hansalloys.com


mailto:[email protected]

mailto:[email protected]

http://www.hansalloys.com/

Thank you


SHREE HANS ALLOYS LIMITED

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