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Your Welding Solution!

TIP TIG (Switzerland)

International AG Sales & Business Development Färberstrasse 4, 8832 Wollerau / SZ Switzerland

Short training cycle

Weld in any position

Fast and high efficiency

High deposition rate

Low heat input

Low distortion

Less cleaning / rework

Considerable cost savings

What is TIP TIG? “A unique and revolutionary combination of TIG and Hot Wire that has to be seen to be believed.” It‘s an Evolution of the TIG Welding

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Description of TIP TIG Process:

With the semi-automatic or automated TIP TIG process, the constant fed weld wire is superimposed by a secondary high-speed oscillation which is generated by the patent pending TIP TIG, four-roll mechanized drive plate. The TIP TIG wire feed mechanical action creates a vibration on the weld wire. The vibration passes through the weld wire into the weld "agitating the molten TIG weld pool". This induces a dynamic onto the wire in the form of a vibration which when introduced to the molten weld pool destroys the surface tension. This gives better fusion, allows impurities and gases to escape and improves wetting resulting in higher deposition. With the TIP TIG process, Hot Wire current is added to the agitated weld pool. The increased TIP TIG wire feed rates enables a higher than normal TIG welding current. The increased TIP TIG arc weld energy and disruption of the TIG weld surface creates unique TIG weld dynamics. The change to the TIP TIG weld pool slows down the weld solidification and enlarges the fluid TIG weld area enabling a typical 100 to 300% increase in TIG wire feed rates. These attributes enables a TIG weld quality and productivity that was never before possible with other processes. Only TIP TIG provides: A unique, patent pending Wire Feeder that agitates the TIG weld. A Hot Wire Power Source that adds energy to the TIG weld. A unique patented Torch that communicates with the weld equipment. A 350 - 450 amp, TIG Power Source that has the capability to communicate with the

peripheral TIP TIG equipment.

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The unique TIP TIG process changes many of the traditional weld rules, the weld practices and alloy weld application considerations that for decades have typically been applied to the regular, slow TIG process. The TIP TIG process allows a dramatic increase in TIG wire feed rates which enables the use of higher TIG weld current which makes much faster manual and automated, all position TIG weld travel rates possible. The increased TIP TIG weld travel rates when combined with Electrode Negative, enables rapid weld heat dissipation in the parts welded which is the reason all alloys benefit from the TIP TIG Process. In contrast to any other weld process, TIP TIG always enables the highest weld quality with the lowest possible heat input .

SS Pipe OD 125 x 2 mm wall • 1 Pass • 2 G Manual welded

CS Pipe 5 G , 6 mm pipe wall thickness root pass 3 mm root gap

After a ten minute demonstration with either the manual or automated TIP TIG process and you will see why with any steel or alloy weld that the TIP TIG process enables; Lowest possible weld joules, Highest possible weld quality, Least potential for lack of fusion, porosity or inclusion defects, Least sensitivity to alloy weld crack formation, Lowest possible weld distortion, Lowest possible weld stresses. As a consequence of all the above, lower cost

Description of TIP TIG Process:

SS Low heat input and good root fusion

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For those weld shops that are concerned with weld fumes and the weld costs associated with grinding and cleaning alloy welds, the TIP TIG process inherently possesses the lowest weld oxidation potential, enabling it to produce the cleanest possible welds with the lowest possible weld fumes. In contrast to regular TIG, Hot Wire TIG, Pulsed MIG, Plasma and Flux Cored, the TIP TIG process while providing the lowest weld heat with the highest weld quality will also provide the lowest weld defect potential. When you combine the optimum TIP TIG weld quality with the lowest weld heat potential, the result is defect free welds on code quality weld applications and the weld process solution to every metallurgical weld concern.

“As welded” normal filled welds, free of spatter and any surface imperfection. No re work necessary

Alloy 800 OD 24 x 2.4mm, no root gap, welded in one pass with 0.8mm wire and 800mm / min. Smooth transition and perfect penetration and root pass profile.

If your organization has concerns regarding charpy impact properties, controlling and providing optimum ferrite or austenite levels, ductility, fatigue or corrosion properties, or just being able to simply provide the lowest possible weld distortion, your company should be evaluating the TIP TIG process.

Description of TIP TIG Process: (continued)

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Least Potential for Lack of Weld Fusion and Porosity: Due to the higher TIG weld current, (higher weld energy) and the unique, "agitated weld pool”, the TIP TIG welds will always provide superior TIG weld fusion when compared to regular TIG and the automated Hot Wire TIG proceses . IP TIG is the process that provides the lowest possible weld oxidation from the faster weld speeds combined with electrode negative and an inert gas resulting in the cleanest possible welds. These welds will have the lowest weld porosity-inclusion defects. When dealing with welding sluggish alloys such as Duplex - Inconel - Invar - Stainless and high carbon steel applications the increased energy and agitated weld pool of TIP TIG dramatically reduces concern with the fusion and porosity issues of these materials.

TIP TIG always attains the highest weld quality with the best possible metallurgical properties. Tip Tig is the only manual - auto process capable of consistently producing zero weld rework and the consequences of which are real production cost savings.

Carbon alloy weld tested: Any Random sections taken through the welds revealed sound material with good side-wall fusion and penetration. The weld displayed a fairly homogenous microstructure consisting of fine grains similar to that of the base material.

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Where can You use it:

Weld able Materials Applications • All Mild Steels • Duplex • Super Duplex • Inconel • Stainless Steel • Aluminium • Copper • Titanium • Hasteloy • Zinc plated materials

• All kind Steel Fabricated Products

• Power Oil & Gas • Stainless Steel Fabrication • Heavy wall Duplex and Super

Duplex Pipe Tank and Pressure Vessel Fabrication

• All kind Cladding • Duplex Boilers Parts • Aluminium Roofing Industry • Food Industry • Precision Metal Fabrication • Defence Technology • Aerospace • Automotive Industry • Nuclear industry • And many more

Environment Health and Safety • Considerably less noise impact than MIG Pulse • No spatter, subsequently minimizing post weld cleaning • Minimal fume development - limited contamination of air and

environment

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Sales / Demonstration / Introduction Field service / Welding consulting / Welder Training

Stainless 304 L 12 – 32 mm wall

But welds and pressure vessel from root to finish, easy to learn and welders are more comfortable welding similar with MAG method (min. same speed and faster ) but deliver TIG / GTAW weld quality.

We conduct welder training, demonstrations and also serve with Quality customer after sales service. TiP TiG Hub SEA in Singapore serves wide range of industries

“The Welding Evolution” Manual Welding

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“The Welding Evolution” Automation / Orbital Welding

Sales / Demonstration / Introduction Field service / Welding consulting / Welder Training

TiP TiG automation offers solution for all applications. From root to finish , narrow gap and overlay welding with reliable consistent highest quality welds. We have excellent references and know how for on and off shore applications.

Automation / Overlay application Off and on shore pipe line welding

Off shore LNG gas pipe line in the south China sea 18 Units in service 24 hrs.

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Where can you use it:

Half pipe cooling / heating coils, best root penetration without capillary cap with potential narrow cap corrosion

Power Plant , Oil and Gas on and of shore pipe line work with highest quality and maximum efficiency

Automated and semi automated applications for overlay welding with high end surface finish. Applications of the TIP TIG process to the Oil & Gas industry with high end quality results and highest deposition rates with constantly maintained quality. Any kind of special applications / solutions (Orbital or Robotic) can be developed in our principle head office in TIP TIG Austria in Wels or in our application competence center in Wil St. Gallen (Switzerland) Hebutec AG and also in Ottmarsheim (France) Hilgert AG.

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Pressure Vessel

From root to finish one process with highest quality performance

• High productivity • Lowest possible heat input • NO inter pass cleaning • Productivity up to 3 x as normal manual process

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Pressure Vessel , Piping, Flanges and Fittings

From root to finish one process with highest quality performance

Filled welds on SS Pressure vessel

Weld in nozzle into pressure vessel head

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Where can you use it:

Super Duplex material with lowest heat input and perfect root with flawless surface finish

For further more Information, Demonstration, Training and welder qualifications please contact our associated companies and authorized distributers. www.hebutec.ch (Switzerland, Training and WQT Certified for EN 287) www.hilgert.ch (World Wide automation, Welding Training, Welding Service) www.pumilia.ch (Switzerland Welding Service ) www.ess-singapore.com (Asia) www.keu-indoensia.com (Indonesia) www.taeshin.co.kr (Korea)

Training and welding service are offered in Europe Wels Austria, Wil St. Gallen Switzerland, Ottmarsheim in France and SEA Singapore.

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Short training cycle Fast and high ... - TIP TIG Internationaltiptig-international.com/TTI...

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