www.gildemeister.com DMG – technologies for tomorrow

The revolution in multi-channel turning / milling centres

ShopTurn 3G shop floorprogramming

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ShopTurn 3G Optimisation of the process chain

CTX gamma 1250 / 2000 TC with a turretand an unrivalled multi-channel control.

The future-oriented combination of the CTX gamma 1250 / 2000 TC with a turning /

milling spindle, a 12x star turret and the unrivalled ShopTurn 3G multi-channel pro-

gramming, is precisely tailored to changing market demands, such as increased

pricing pressure, decreasing order quantities or shorter delivery times.

With ShopTurn 3G, the world of universal shop floor programming opens up even

for challenging turning / milling work pieces on multi-channel turning / milling centres.

ShopTurn 3G considerably reduces programming time. The comfortable

ShopTurn cycles with intelligent tool management and visualised functions, ensure

fast and easy shop floor programming. All programming formats such as DIN and

DXF Import can thereby ideally be combined and integrated with ShopTurn 3G.

The turret offers an additional productivity increase and flexibility during setup,

and can be integrated with flexibility and productivity next to the turning / milling

spindle for 4-axis machining or simultaneous machining on the main and counter

spindles.

Up to a 60 % programming time reductionIngenious ShopTurn 3G – Multi Channel

Up to a 30 % reduction in setup timeFlexibility – For small and medium batch sizes

Up to a 40 % reduction in processing timeProductivity – Parallel and 4-axis machining

++

Regardless of the order quantity, this means a considerable productivity increase

for three relevant time blocks along the process chain.

ShopTurn 3G shop floor programming – Increase productivity by up to 30 %!

«

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ShopTurn 3G DMG ERGOline® Control with Siemens 840D solutionline and ShopTurn 3G

DMG ERGOline ® Control – Siemens 840Dsolutionline with the new SINUMERIK Operate user interface and ShopTurn 3G.

The programming of the CTX gamma 1250 / 2000 TC with a turning / milling spindle

and turret is carried out on the easy-to-operate DMG ERGOline® Control Panel with

unique ShopTurn 3G multi-channel programming. With the featured DIN / ISO inter-

face, the familiar, comfortable ShopTurn cycles can be combined and programmed

with DIN functions according to your needs.

The large 19" screen with the editable Upper Screen and the programmable speed

dial button, the four USB interfaces, the mouse function and the DMG SMARTkey®

additionally contributes to ease-of-use.

ENERGYSAVING

Highlights DMG ERGOline ® Control with ShopTurn 3G

|a| Large 19" screen for a clear display and more

information at a glance; screen incline is continuously

adjustable from 5 – 30°

|b| 2-channel programme structure for the best clarity

|c| Upper Screen can be edited for additional information

|d| Interface for adapted systems: Every two USB

interfaces for additional information, optional data

organisation and Ethernet (in the control cabinet)

|e| Mouse function* for comfortable navigation

|f| DMG SMARTkey® with a transponder:

Personalised user authorisation: Individual allocation

of user data, operating-mode switch

|g| Editable speed-dial button

|h| Power-off function (Auto shutdown):

For lower energy consumption during recovery

* Optional: Drawing storage, mouse pad and operator seat

a

c

b

g

d

e

f

h

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Gear milling*

in shift processes

Irregular turning*

with standard tools

without a special

clamping device

DXF data import*

with DXF Reader

for the reduction

of programming time

* Optional

Performance milling

with complete ShopMill

functionality

Performance turning

for economic chip removal,

a productivity increase

through new 4-axis cycles

Highlights CTX gamma 1250 / 2000 TC with a turret

_ Innovative ShopTurn 3G multi-channel

programming for a considerable programming

time reduction and challenging contours

_ Absolute flexibility between DIN & WOP –

Time-optimised DIN and comfortable

ShopTurn 3G programming

_ Fast, easy and clearly-structured tool management

_ Complete ShopMill functionality

_ 30 % setup time reduction

_ Increased flexibility of the work area and

an increase in productivity for small and medium

batch sizes with an additional tool carrier with

an optional turret-head steady rest, exchangeable

centre punch head, ...

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ShopTurn 3G Optimisation of the process chain

Siemens 840D solutionline with a new SINUMERIK Operate user interface and ShopTurn 3G.

ShopTurn 3G is integrated into the new Siemens Operate control generation

and takes Turn & Mill technology to a new level with numerous highlights:

_ ProgramSYNC: Stands for multi-channel, two tool carriers for higher

productivity and flexibility

_ ShopTurn and ShopMill: Complete ShopMill functionality integrated into ShopTurn

_ ProgramGUIDE: Easy operator guidance and support with visually animated

elements and context help

_ DIN / ISO: Unrestricted combination of DIN and ShopTurn, import of external

programme elements (e.g.: From the programming systems 3D-CAD systems or

5-axis interpolation, process milling) as well as import of existing programmes

_ Easy intuitive menu guide for fast programming from the drawing to the

finished work piece

|1| Clear display of the block structure through adjustment

according to synchronous points; colourful main and downtime

indicators as well as the spindles |2| Tool management:

Efficient management of the tool data including all details such

as sister tools and tool life

|3| Cycle display with animated elements: Visually-simulated

operating cycle with animated elements in dialogue for a

clearly laid out display |4| Combination of DIN and ShopTurn

programming: The fullness of the blocks with technical

programme segments, can consist of DIN code, ProgramGUIDE

and also ShopTurn / ShopMill work-step elements

|5| 3D-simulation: Visualisation of multi-channel processing

with 3D-views, detail displays and work piece drawing

|6| Copy & Paste: Copying block by block, cutting and inserting

is an optimisation that is even possible for complex programmes

in two channels

1 2

3 4

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PR

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4825

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0UK

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DMG Vertriebs und Service GmbH: Gildemeisterstraße 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 40 00, Fax: +49 (0) 52 05 / 74 - 40 40, info@gildemeister.com, www.gildemeister.com

Live demonstrations at the DMG Experience Centre.

Experience high technology in our new showrooms

in Bielefeld and Shanghai, and experience programming

and live demonstrations.

More information is available online at

turnmill@gildemeister.com

SINUMERIK 840D solutionline – Open, flexible, strong – powerful innovations.

The SINUMERIK 840D solutionline offers modularity and accessibility as well as

uniform structures during operation, programming and visualisation. It stands out

through high flexibility, the highest dynamics and precision, as well as optimal

integration into networks. A highlight for multi-channel turning / milling centres

is the intuitive SINUMERIK Operate user interface with ShopTurn programming.

Well-thought-out from A to Z: CAD / CAM /CNC process chainSINUMERIK accompanies the entire

process chain from the concept to

the finished work piece.

CAD / CAM programme creation on

a PC (NX-CAM); NC-Code generation

in the post processor

Simulation and collision control

in the virtual machine

Processing in the actual machine

SINUMERIK 840D solutionline – A premium class CNC

_ Application range: Open, flexible

and powerful CNC system

_ Structure: Modular, scaleable

universal CNC control

_ Expansion level: Available in three

performance options; up to 31 axes /

spindle in 10 processing channels

_ Application range: From three to

five simultaneous axes

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