shiva-engineeringtechnology approach and know-how. 3D Laser Scanning SES brings experse on laser...
Transcript of shiva-engineeringtechnology approach and know-how. 3D Laser Scanning SES brings experse on laser...
shiva-engineering.com
In today’s ever-changing, fast-paced, and increasingly globalized business landscape, agility and
efficiency are key to your compe��veness. Manufacturers are under pressure to be bring
innova�on in products & processes as well as be adaptable to market needs.
In order to achieve business goals and objec�ves, manufacturers must reach markets faster, scale-
up and increase capacity, enhance opera�ng efficiencies, conserve energy & be sustainable.
With the capability of providing customized, comprehensive technology solu�ons in engineering
and construc�on, coupled with domain exper�se and experience, SES is strategically posi�oned to
deliver innova�ve, cost-effec�ve, consistent, and value driven technical and engineering solu�ons
for your projects.
Challenges
We have
In-depth Experience in the Process Plant Industry
About Us
Founded in 2009, Shiva Engineering Services (SES) is one of the top leading
engineering & construc�on services companies head quartered in India. SES is a
wholly owned subsidiary of Shiva Pharmachem Limited (SPL). SPL is a leading
manufacturer and a global supplier of acids chlorides and other mul�func�onal
intermediates having turnover of US $ 100 Mn.
Offering comprehensive engineering and construc�on
technology solu�ons for client projects, SES supports
the en�re life cycle of the project right from concept up
to commissioning. These ac�vi�es include integra�on of
technology, feasibility studies, basic and detail
engineering, procurement & sourcing, project
management, construc�on management and start-up
support.
SES specializes in process plants for Chemicals, Speciality
Chemicals, Agrochemicals and Petrochemicals as well as
non-process Industrial facili�es.
SES undertakes
assignments right
from pre-project
planning,
engineering,
execu�on un�l post-
commissioning.
Our Mission is to deliver engineering designs
which are defect free where our clients derive
the best measurable value by cost avoidance,
design op�miza�on & construc�on savings. We
will strive to implement the most innova�ve
engineering concepts in prac�ce. We would like
to be a single source engineering provider
bringing to our customers the knowledge base
and technological edge at lower costs. We will
remain dynamic in responding to our customer
requirements and ensure their sa�sfac�on at all
�mes.
Be one of the leaders in the engineering &
construc�on services business and provide
global, flexible, speedy, low cost and innova�ve
technology solu�ons and best in class quality
services to the industry.
Vision and Mission
We are a top process plant
engineering and construc�on
services company.
DOMAIN
EXPERTISEAn amalgama�on of industry, engineering and
so�ware exper�se, which extends across the
en�re process plant lifecycle, ensures op�mized
progressive solu�ons that balance capital and
opera�ng expenditure.
We help clients to achieve their plant setup goals
through crea�ve and cost-effec�ve solu�ons. We
leverage our local presence and global reach to
provide best of breed engineering services through
a combina�on of:
INDUSTRY
EXPERIENCEWe have on board an experienced team of
engineering professionals from Chemicals,
Specialty Chemicals, Agrochemicals,
Petrochemicals, Oil & Gas, etc. This knowledge
pool is our most formidable strength and
enables us to predict and prevent pi�alls,
develop robust workable solu�ons and deliver
them in a seamless handshake.
Markets
Engineering resources and domain consultants at SES bring a diverse knowledge base with them
from working with variety of process industries. This enables us to widen our reach across mul�ple
markets, and s�ll be your single source strategic partner for all your engineering requirement,
capabili�es and resource needs.
Chemicals
Ÿ Basic, Organic,
Inorganic and
Bulk Chemicals
Specialty Chemicals
Ÿ Performance Chemicals
Ÿ Fine Chemicals
Ÿ Paints, Re-Finishes, Coa�ngs
Ÿ Adhesives & Sealants
Ÿ Pigments & Inks
Ÿ Construc�on Chemicals
Ÿ Adhesive Tapes
Petrochemicals
Ÿ Polymers
Ÿ Plas�cs
Oil & Gas
Ÿ Midstream
(Pipelines &
Terminals) and
Downstream
Agrochemicals
Ÿ Insec�cides
Ÿ Pes�cides
Ÿ Herbicides
Ÿ Fer�lizer
Our excellence steams from a service suite that shortens lead �me,
extends a capacity and delivers �me, cost and engineering
efficiencies. Func�oning as an extension of the client’s organiza�on
we provide a single-source engineering resource right from
conceptualiza�on to design and modeling to commissioning.
We also help clients efficiently revamp and de-bo�leneck their
exis�ng facili�es
SOLUTIONS PAR
EXCELLENCE
Services Offerings
Engineering Solu�ons
Providing mul�tude of services across the life cycle of a
project, SES caters to manufacturing and industrial clients
globally providing full scale of services (all engineering
disciplines) right from concept �ll commissioning of the
plant, including de-bo�lenecking and specialized services.
All under one roof.
Domain Exper�se & Experience
In certain domains, SES has exper�se to provide fully
integrated solu�ons - right from selec�on of technology to
carrying out residual engineering through implementa�on,
construc�on management and support during
commissioning.
Having on-board, senior domain consultants, highly
experienced resources & subject ma�er experts, who bring
a lot of experience iden�fying reliable, ecofriendly, modern
and innova�ve technologies that help clients reduce capital
costs, brings energy efficiency and flexibility of opera�on
and reliability.
• Process
• Architectural
• Civil & Structural
• Mechanical & Piping
• Electrical
• Packaging
• Instrumenta�on & Control
• Facili�es & U�li�es
• Material Handling
• HVAC/Dust Control
• Fire Protec�on
Greenfield • Brownfield • Site Sustenance
Site Upgrada�on Programs • Revamps & Modifica�ons
Capacity Expansions • Pilot Plants • Facility
Design & Engineering
ProjectManagement
Construc�on Services
Facility Audits
Digital Solu�ons
Design/Build
ServicesOfferings
• Bulk Chemicals
• Chlorine Deriva�ves
• Polymers & Plas�cs
• Paints, Inks & Coa�ngs
• Pigments
• Adhesives, Sealants & Resins
• Construc�on Chemicals
• Vapor Recovery
Design & Engineering Services
• Pre-Project Planning
• Feasibility & Conceptual
Engineering
• Cost Es�ma�on
• Basic & Detailed Engineering
• Process Safety Management
(HAZOP/QRA/SIL/LOPA)
• Procurement & Sourcing
Support
• Constructability Studies
• Technical bid Analysis
• Commissioning & Start-up
Support
Integrated Project Execu�on Approach
One of our key strengths is use of advanced design technology pla�orms and integrated project
execu�on tools for engineering design. All our detail engineering project ac�vi�es are supported by
the most cu�ng-edge so�ware applica�ons like AVEVA E3D and Intergraph SmartPlant3D pla�orms.
Our future goal is to standardize and integrate 3D virtual reviews using such pla�orms for design
decisions using augmented reality.
Project Management
• Program Management
• Project Management
• Budge�ng & Cost Control
• Risk Analysis & Management
• Standardiza�on and Roll-outs
• Planning & Scheduling
• Construc�on Management
• Safety Management
• Inspec�on & Expedi�ng
• Assistance in Statutory Approvals
• Inspec�on & Expedi�ng
• Site Supervision
Specialized Services
In addi�on to design experts, we also have highly experienced and skilled subject ma�er experts on
specialty areas for your businesses to arrive at informed decision making and implemen�ng the most
cost-effec�ve opera�onal strategies.
• Steady & Dynamic State Simula�on
• What-if Analysis & De-bo�le necking
• Design Audits
• Facility Audits & Fact Checks
• Energy & U�lity Scenario Studies
• Technical Due Diligence
• De-Pressuriza�on Studies
• Vapor Cloud Studies
• Explosion Intensity Studies
• Arc Flash Studies
• Short-Circuit Analysis
• Remote Monitoring Solu�ons
• Technology Transfer & Training
• Capital Reduc�on Model
• Process Safety Program (Training, Video)
• Technology Transfer & Training (for Ver�cal
start-ups)
• Value Engineering & Constructability
• Energy & Green Consul�ng
• Energy Conserva�on
Skid-based Design-Build Solu�ons
For unit opera�ons and processes which can be skid based,
SES offers complete design build solu�ons from our head
office in India including design, fabrica�on, inspec�on and
trials before shipping. SES has successfully delivered modular
semi-knocked down pilot plants for Polypropylene and also
Oil & Gas metering.
Ÿ Skid based Pilot Plants
Ÿ Vapor Recovery Skids
Ÿ Metering Skids (Gas, Crude Oil and Condensate)
Ÿ Pressure Reduc�on Skids
Ÿ Chemical Injec�on Skids
Ÿ Oil Sludge Treatment Skids
Construc�on Technologies
“When can you start and how quickly can you finish?”
Deployment of advanced tools & technologies like 3D laser
scanning, modular designs, pre-fabrica�on & offsite
construc�on enabled with integrated plant design and
macro-level planning, SES project teams deliver faster
construc�on and ver�cal start-ups, ge�ng a completed
facility that will begin to generate revenue quickly.
Modular Design & Construc�on
In today’s business environment, when there is an acute
need for agility, speed of execu�on, flexibility and safety risk
mi�ga�on, modular designs & construc�on is an apt
approach as compared to tradi�onal site-built construc�on.
SES resources have niche exper�se and experience in this
technology approach and know-how.
3D Laser Scanning
SES brings exper�se on laser scanning technology for all
re-construc�ons, as-build and planning applica�ons.
Our laser scan technicians can turn around complete spa�al
scans of complex facili�es in one field visit, reducing the
need for mul�ple on-site evalua�ons.
Modular Construc�on
Site Prep & Founda�on
Manufacturing Process
Site Install
& Finish
Overall Time
Saving of 25% - 50%
Design, Engineering, Permi�ng,Approval
Minimize wastage &
any cost overruns
Site-Built Construc�on
Site Prep, Civil Engineering,
Founda�onSite Construc�on
Design, Engineering, Permi�ng,Approval
Applica�ons (Greenfield and Brownfield)
Ÿ As-Built Facility Condi�ons
Ÿ Facilitates into Design Process
Ÿ Demoli�on Planning
Ÿ Installa�on Planning
Ÿ Facilitates Construc�on Logis�cs
- Shorter Shutdowns
- Reduced Construc�on Costs
Ÿ Tie-in Point Valida�ons
Ÿ Pre-Installa�on Fabrica�on Verifica�on
Benefits
• Speed
• Feasibility Checks
& Effec�ve
Planning
• Cost Savings &
Efficiency
Construc�on Planning
Minimizing outages is a key approach to
increasing the produc�on up-�me and a major
area of focus for opera�ons now-a-days.
Shutdowns can be costly in terms of lost
produc�on, so a carefully designed plan can
reduce costs. In many respects a shutdown can
be even more complicated than the ini�al
construc�on of the facility.
“With proven execu�on model using 3D laser
scanning & planning, construc�on logis�cs,
including the �ming and sequencing of
demoli�on, new equipment placement and
installa�on, are easily reviewable by the client;
an ability which results in reduced shutdown
�me, lower cost construc�on, and enhanced
project success.”
Pre-fabrica�on & Offsite Construc�on
Using state-of-the-art integrated plant design
technologies and tools in engineering, coupled
with precise 3D laser scan data of exis�ng plant,
SES construc�on teams virtually plan most of
the construc�on offsite or in workshops or
enable pre-fabrica�on. Prefabs also aids in
mi�ga�ng safety risk and results in considerable
cost savings and reduced shut down �me.
Design for pre-fabrica�on, offsite construc�on
and modular approach also opens up the
gateway for sourcing of complete fabricated
systems, pilot plants and skid-based assemblies
from low cost regions globally.
Web-based Digital Technology Solu�ons
“Enabling documenta�on, management and
access to all plant lifecyle informa�on of your
facili�es”
Providing state of art informa�on management
so�ware tools, portals and pla�orms ranging
from documenta�on repository and project
work flow management to smart inference for
business decisions. From management of facility
risks to digi�za�on of assets informa�on, we
have everything to offer. All these tools and
solu�ons are in-house developed and fully
customized for client needs.
Process Safety Analysis and Repor�ng (PSAR
Web)
PSAR web is a comprehensive web-based
interface for documenta�on and management
of Hazard and Operability Studies (Hazop) and
other similar safety-related studies. This portal
has a friendly and easy interface as compared
to worksheets, to conduct more efficient and
effec�ve studies.
Plant Health Check (BUD View)
BUD view is a facility audit & health
management web based tool which assesses
and reflects the physical condi�on and
func�onal & opera�onal performance of a
manufacturing facility by capturing assets
informa�on and challenges & opportuni�es by
means of site audit.
The data analysed, helps business infer
decisions in terms of addressing urgent needs,
CAPEX and OPEX budgets and overall plant
health in terms of future needs.
Monitor
Iden�fy
Evaluate
Mi�gate
Facility Risk Management- IEMM Web
Iden�fy, Evaluate, Mi�gate & Monitor (IEMM)
Web helps you classify severity, monitor,
manage and control all facility risks including
business risks, process risks, safety risks,
opera�onal & maintenance related risks and all
other risks to ensure health and safety
associated with the plant & facility.
The above is a web-based portal delivering real-
�me status of facility risk informa�on to monitor
and effec�vely improve management process
over �me.
FIMS Portal
FIMS is a global and 24/7 solu�on, where your
project team can access your project data
any�me, anywhere around the globe.
PMS-Project Work Flow Management & Document
Repository
PMS is an on-line project collabora�on, or collabora�ve
so�ware product from SES. This product database is hosted
on our secured webservers. The product features include
project depository, document management, work break
down structure, project progress repor�ng and monitoring,
S-curve progressive repor�ng, work flow management,
e-mail management, calendaring, project plans, databases,
and much more..Why FIMS?
Ÿ SPEED-UP your business processes
Ÿ Reduce Opera�onal Risk - HSE
Ÿ Improve Opera�onal Safety & Asset
Compliance
Ÿ Reduce Time & Cost during Projects
Ÿ Enable Global Access to Data and Documents
• Vendor Informa�on
• O&M DATA
• Asset Tags & Informa�on
• Facility Informa�on
FIMS
Why SES?
• Long Term Rela�onships with our Clients
• Rich Experience Across Diverse Industries &
Domains
• Specialized Knowledge in Process Engineering
• Innova�ve Technologies in Design &
Engineering
• Mul�-discipline Team and Mul�tude of
Services Under One Roof
• End-to-end Solu�ons - Full Services
Engineering Capabili�es
• Commitment to Quality and Schedule
• Flexibility and Customer Oriented Approach
Value Driven Solutions
Process Exper�seEn�re Project
Lifecycle SupportEnd-to-End Solu�ons
Integrated Project Execu�on
Plant Design Management
using Smart 3D Pla�orms
Advanced Technologies in Construc�on
Design For Pre-fabrica�on &
Laser Scanning
Facility Life Cycle Data Management
Digital Technology Solu�ons
Global ExperienceAccess to Innova�on
Capital Reduc�onby Op�miza�on of Design
Technology
Integra�on &
Sourcing Capabili�es
People are our key assets who bring in the knowledge, domain exper�se and experience which
accelerates the sustainable growth of the company.
Resources & Infrastructure
Communica�on Tools:
• Audio/Video Conferencing
• Secured Project Repository
• Window Sharing
100+Projects
250,000 +Man hours per year
PMSAn online
project collabora�on so�ware
Exper�se on gamut of so�ware tools and pla�orms ranging from complete design suites to analysis,
modeling and valida�on applica�ons as per na�onal and interna�onal codes.
Process
Ÿ ASPEN suite
Ÿ HYSYS
Ÿ HTFS
Ÿ HTRI
Ÿ PHA-Pro
Ÿ PHAST
Ÿ Superchems
Ÿ Flexsim, ExtendSim
Ÿ SmartPlant P&ID
Ÿ AutoCAD P&ID
Mechanical/Piping
Ÿ Microsta�on
Ÿ PDMS/Everything 3D
Ÿ SmartPlant3D
Ÿ PipeFlow
Ÿ PIPENET
Ÿ COMPRESS/PVELITE
Ÿ NOZZLE Pro
Ÿ AFT FATHOM
Ÿ CAESAR II
Ÿ e-TANK
Ÿ AME Tank
Software Expertise
Civil & Structural
Ÿ STADD.Pro
Ÿ Tekla
Ÿ MAT 3D-1
Ÿ FOUNDATION -3D
Ÿ RISA
Power & Electrical
Engineering
Ÿ SKM
Ÿ ETAP
Ÿ Promis.e
Instrumenta�on
Engineering
Ÿ Flowel
Ÿ InstruCalc
Ÿ SmartPlant
INtools
Quality Management System & Intellectual Property
SES a�aches great importance to maintaining a high-quality standard for design and
engineering services.
SES has defined quality processes customized for engineering services type business and we would
probably be one of such firms in India to do that. In-house quality processes have been established
to achieve our mission to deliver engineering designs which are defect free where our clients derive
the best measurable value by cost avoidance, design op�miza�on & construc�on savings.
• Compliant to ISO 27001:2013
• Emphasis on IPR Protec�on as part
of culture
• Non Disclosure Agreements
• Secured Intranet Network
• Isolated Hardware, Network
(Router/Firewall)
Self Review Discipline Review
Intra-Discipline
Review Final Review
s iecilo
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Equip
men
t and
syste s
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sessec or P
Organiza�on and
governance
Professional standards
Personal behavior
Physical security
IT security
Legal contracts
CLIENT Confiden�ality
Iden�ty Deliverables
DataKnowledge and
Informa�on
Organiza�on and Governance
• Employee CDA
• Moral binding
Equipment and Systems
• Access Control
• Dedicated Server
Processes
• CDA with clients and associates
• Project level CDA
Guidelines and Policies
• Informa�on Security Policy
• Project Management So�ware
PV ElitePRESSURE VESSEL ANALYSIS
Synopsis
Leverage Best Prac�ces
Large team of
experienced resources
with relevant exper�se
Advantage of Modern &
Innova�ve Technologies
Realize
state-of-the-art facili�es
Savings of 30% - 40 %
in Engineering Spend
Op�mal use of
Offshore model
Validated Designs
& Ver�cal Start-Up
Use of smart
so�ware tools
Single Source
Engineering Partner
Flexibility in
resourcing
Accountability & Speed
Faster market reach
We value each customer and provide specific, �me-bound and value driven engineering
solu�ons where customers benefit from reduced capital costs and faster market reach.
We strive to derive measurable value benefits
of newer technology approach, op�mized design,
lower capital spends, cost efficient construc�on,
and �mely execu�on of projects to bring that
“Delight” every �me we engage with you. Our
resources provide engineering in a likeminded
manner which compliments your core exper�se.
Think of us as an extension of your organiza�on.
Engagement
• Engineering Services (EPCM)
• Project Management Consultancy (PMC)
• Reimbursable Services
• Dedicated Design Team
HOW DO WE ENGAGE?
Tel.: +91-265-2357319, 2357316Fax: +91-265-2357238Email: [email protected]
Corporate Office:1st floor, ABS towers, Old Padra Road, Vadodara - 390007 Gujarat, India
Mumbai Office:96, Jolly Maker Chambers-IINariman Point, Mumbai - 400021Maharashtra, India
US Office:SES Engineering & Construc�on Technologies LLC8 The Green, Ste A, Dover, Delaware, 19901
Tel.: +1 (646) 809 4460Fax: +1 (646) 809 4466