Shipyard Risk Management

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    Risk Management

    Rio de Janeiro, October, 2008

    Dean Domazet (BOHN, DOMAZET & ASSOCIATES GMBH)

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    AGENDA

    UniCredit Group at a glance

    HypoVereinsbank Global Shipping Expertise

    HypoVereinsbank Shipyard Consulting

    Development of the Maritime Sector

    Process of Shipbuilding

    Risk Management Reactive

    Risk Management - Preventive Risk Management Method

    Risk Management Results

    Risk Management - Examples

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    over 40 million customers in 23 countries 1)

    over 10,000 branches

    over 180,000 employees

    a leader in the euro zone

    1) As per: August 2008

    UniCredit Group at a glance

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    Offshore

    Shipyard ConsultingResearch

    SyndicationMaritime LogisticsShipping

    Hamburg

    Singapur

    Oslo

    Pirus

    Dubai

    Know-how International Exposure

    HVB has over 30 years experience and in-depth knowledgeof the maritme industry.

    One of the leading TOP 15 international shipping banks.

    Providing tailor-made finance solutions to meet specific clientrequirements together with a full range of banking services.

    International expertise and local presence in the coreshipping markets (Hamburg, Oslo, Piraeus, Singapore, Dubai).

    Long relationship to leading international shipowners.

    Dedicated team of over 80 professionals globally.

    Advisor to Governments, Shipping companies and Investors.

    Diversified loan portfolio of approx. EUR 8bn (9,5bn incl.Italy) in 2007

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    HVB Global Shipping Expertise

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    Dockwise Shipping BV

    USD 745,000,000Senior and Subordinated

    LoansMandated Lead Arranger

    &Bookrunner

    CMA CGM

    USD 480,000,000Loan Facility

    Co-Arranger

    HVB Global Shipping (HVB) provides a full range of shipping finance servicesand offers a comprehensive range of advisory services within the shipping andshipbuilding industry

    Products Structuring/arranging project

    finance for: Vessel construction financing Senior/junior/mezzanine loans

    Equity

    HVB Global Shipping Expertise

    Selected recent transactions

    ZIMIntegrated Shipping

    Services Ltd.

    USD 80,000,000Senior Term Loan

    Facility

    Mandated Lead Arranger

    Golden Energy Marine

    Corp.

    USD 188,800,000Term Loan Facility

    Arranager, Agent &Swap Provider

    Croatian Government

    Restructuring of theCroatian Shipbuilding

    Industry

    Mandated Advisor

    Odfjell Invest I Ltd.

    Odfjell Invest II Ltd.

    USD 850,000,000Senior Secured Credit

    Facility

    Mandated Lead Arranger

    Port facilities/Infrastructure/Offshore Acquisition and Leverage Finance Lease Structuring Container-Box-Financing

    Shipyard Consulting

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    Shipyard Consulting History/ Approach

    HVB Global Shipping is for many years involved in consulting their own customers in

    respect of shipyards. Main target is how to obtain best results in the shipbuildingprocess starting from actual market needs, initial design requirements to assessment of

    the the chosen shipyard where to be built and last but not least monitoring of thenewbuilding phase to assure quality, timely delivery and no cost overruns.

    HVB has grown over time as a strong problem solver or even further as preventivemonitoring tool by following the new building projects from early building stages.

    In 2000, HVB Global Shipping has decided to form their own team and to form a

    cooperation with Bohn Domazet & Associates - a maritime consulting firm with a proven

    track record in the industry.

    This combination of skills (banking, technical, commercial, as well as managerial) isgiving HVB Global Shipping unique standing in the shipping market all over the world.

    HVB is the only bank which offers such kind of services.

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    Shipyard Consulting History/ Approach

    HVB clients range from ship owners to shipyards, as well as to other banks and to

    governments. These governments are EU member States as well as Central EuropeanCountries negotiating their EU membership by restructuring its State Shipbuilding

    Industry after and in conformity with EU rules.

    HVB Global Shipping long lasting cooperation with Bohn, Domazet & Associates GmbH

    has proven to be of utmost flexibility and of competitive advantage. No other Bank hassuch Shipbuilding Industry Know-How integrated in its structure able to support large

    spectrum of clients.

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    Shipyard Consulting - a unique service

    Services:

    Evaluation of technological, organisational and economical standard

    => risk/project evaluation

    Monitoring of shipbuilding process

    => timely delivery, minimise risk

    Coordination of entire project management

    => make investments work

    the Government of Croatia has mandated HVB Global Shipping forthe "Restructuring of the Croatian Shipbuilding Inidustry"

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    Developments

    What can we expect?

    Demand regarding maritime transportcapacities is further increasing

    Shipbuilding industry is working to fullcapacity

    New shipyards are entering the marketand offer good prices

    If we are planning

    to participate in

    the favorabledevelopment of

    the maritimetransport sector,

    we have to avoid

    all risks that maychallenge this

    development.The chances to receive vessels of good

    quality at the negotiated prices and

    according to agreed terms aredecreasing

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    Risks arising fromthe production

    process are

    commonly detectedonly when shipyard

    asks for a mark-up,the delivery date is

    postponed and the

    operability of thenew construction is

    not guaranteed.

    Common Process of Shipbuilding Projects

    Owner has charter

    Owner needs vessel

    Shipyard makes offer

    Letter of credit is available

    Financing is approved

    Contract with shipyard is signed

    The vessel is completed too late, is of poor quality andthe costs are higher then agreed upon

    The order is cancelled with loss accruing,owner has no vessel

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    Cycle (Reactive risk management)

    Defaults aredetected only atthe end ofproduction process

    The defects call forcomplicatedchecking and

    review processes,which cost a lot ofmoney and defectsmay not becorrected

    New

    shipyard

    Calculation

    error

    CapacityBottleneck

    Liquiditybottleneck

    Costsexceeded?

    Suppliersreimbursed? Date is

    unrealistic

    Qualityis OK?

    Cancellation

    Date ispostponed

    Priceincrease

    Touching

    up

    Selectionof shipyard

    Operation ofvessel

    Constructionprocess

    Offer

    Error level

    Process level

    Effect level

    Reaction level

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    Reactive Risk Management

    Reactive risik

    managementalways results inhigh losses forowner and

    investor. Damages cannot

    be avoided

    Risk Management

    Delivery date not met

    Risk was acknowledged too late

    Looking for causes andresponsible persons

    Remedy measures are nolonger possible

    Owner suffers significant losseswith charter

    Cancellation of building contract is considered

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    Preventive Riskmanagement allowssimplified cyclesand reduces theprobability of risks

    Second step isinitiated only if risk

    probability is lowprior to starting firstprocess step.

    Operation ofvessel

    OutlookCharter?

    RPIA

    Charter

    Constructionprocess

    Processes,Costs,dates?

    RPIAconstruction

    Offer

    Offer

    realistic?

    RPIAoffer

    Selectionof Shipyard

    Shipyardcapacity?

    RPIAshipyard

    Simplified Cycles (Preventive Risk Management)

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    Preventive Risk Management

    Preventive risk

    managementrequires less

    efforts anddamages for

    owner and

    investor can beavoided

    A few stepshit the target

    Contract is fulfilled

    Risks will not occur

    Systematic search for possible risksbefore each process step

    Determine and implement measuresto avoid risks

    Need for new vessel construction, offers, shipyard selection,credit, contract, construction, delivery & operation

    Risk Management

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    Quality LeaderClient Image

    Risk ManagementSecurity for BankDelivery statement for shipownerWork load for shipyard

    Risk free shipyard

    RPIA ShipyardManagement evaluationEquipment evaluationProductivity assessmentQuality assessment

    Risk free project planning

    RPIA Offer Calculation assessment Supplier assessment Production flow Capacity assessment Scheduling assessment

    BDA- RiskMangement SystemShipbuilding capacityPreventive measuresExperience

    Risk free constructionprocess

    RPIA Construction Monitoring of dates Budget control Resource allocation Delivery control

    Preventive riskmanagementregarding financing

    of vessels andvessel constructionconsists of fourelements

    The core of risk

    management is theRisk Probability andImpact Analysis(RPIA)

    Risk free Refinancing

    RPIA Charter Freight rate development Charter outlook Charter contracts Shipowner credit

    Preventive Risk Management

    Elements

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    Risk Scenarios (Phase 1: Shipyard Assessment)

    Risk Indications Impact Control

    Shipyards equity rate too low in comparisonwith turnover

    Small cash reserve Focus on letter of credit examination

    Production plant not yet in operation Productions starts too late Determination of delivery date range

    Staff with low level of training cannot fulfillquality standards

    Reclamations and reworks, potentiallimited operability of vessel

    Enhancing capacity of site office

    Order book is overwhelming productioncapacity

    Scheduled delivery dates cannot be met Setting new priorities together withshipyard

    Risk Management

    Selectionof shipyard

    ShipyardCapacity?

    RPIAShipyard

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    Risk Indications Impact Control

    Fluctuating prices for materials and

    components

    Costs are higher then calculated in initial

    offer and exceed liquidity ceiling

    Acknowledgment by agreeing on new

    price or cancellation

    Quality level lower then assumed Operability of vessel is jeopardized Price reduction or cancellation

    Information about technical parts is not inthe computer system

    Day to day purchasing, deliveries arearriving late.

    Important purchasing positions are takenover by owner

    Productivity is lower as rated in calculation Postponement of delivery dates later thencancellation date

    Cancellation of vessel

    Risk Scenarios (Phase 3: Construction Process)

    Risk Management

    Constructionprocess

    Processes,costs,dates?

    RPIAconstruction

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    Determining Risk Factors

    Listing of all possible risks jeopardizing thefulfillment of a product function or a project criterion

    Creating an element structure

    Which element could fail in what way?

    Which risks can occur regarding organization,manufacturing, transportation & assembly?

    Estimating all possible impacts in the event that a riskwill occur

    What impact will this defect have? What is the customers opinion about this defect?

    Finding the reasons that lead to a possible riskExample:

    Capacity bottle neck situation

    Material defect/material handling error

    Calculation error

    BD&A hasdeveloped project

    specific templatesfor creating astructure ofelements

    Risk Management Method

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    Assessment criteria for occurrence probability A Possible error rate Assess-ment

    HighIt is very likely that a high amount of errors will be made in either construction orassembly

    1... 1/10 5

    MediumThe methods applied in construction or assembly have caused difficulties in the past

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    Assessment criteria for extent of consequences of error B Assessment

    Error with extreme consequences: leads to jeopardizing the safety of humans and/or a long termproduct failure and/or non-compliance of legal regulations

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    Significant error: leads to a mid term product failure, causes considerable efforts for customer andirritation of customer

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    Medium significant error: leads to a short term product failure, may be remedied easily, but willmake customer unhappy in the long run

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    Insignificant error: there is no product failure and remedy is possible after conducting a routinecheck

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    Hardly noticeable error: it is very unlikely that error will have noticeable consequences on functionand safety of product. Customer will most likely not detect error.

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    Errors with extremeconsequences have a

    low level of probabilityof occurrence andtherefore the riskassessment is low.

    The error withextremeconsequences isassessed as value 10.

    Risk Management Method

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    Assessment criteria of probability of risk detection E (prior toproduct operation by customer )

    Detection probability Assess-ment

    UnlikelyError detection involves significant checks and destruction of product, respectively

    99,9% 1

    The harder it is todetect a risk, the

    more dangerous therisk is for the projectand therefore, it isassessed with thehighest risk value

    Risk Management Method

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    Minimum content of RPIA FormI = Importance of error (1....10)

    PO = Probability of occurrence (1....10)

    PD = Probability of detection (1....10)

    RPV = Risk priority value (B*A*E) (1...1000)

    Risk Management Method

    MeasureRPVPDPOIDetectionAvoidanceCauseEffectRisksFunctionElementNr.

    Analysis Sheet (RPIA type, object, date, revision status)Owner/Shipyard

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    Risk Management (Result)

    Until August 2008, BD&A has conducted risk probabilityimpact analyses regarding shipbuilding projects withowners in shipyards worldwide

    The analyses result in the following forecasts: 62 % of the vessels are delivered in good quality

    and on time 27 % of the vessels are completed up to one year

    after delivery date 11% of the vessels should be cancelled,

    since their operability is unlikely

    BD&As forecasts had an accuracy of 87 %

    Preventive riskmanagement hasstood the testmultiple times withfinancing ofvessels

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    Risk Management (Examples)

    These perfectly rustproofed and equippedblocks with high fittingaccuracy are proofthat the shipyard iscapable. It is OK to

    place an order withthis shipyard.

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    Risk Management (Examples)

    This pre-assemblysite is chaotic andleads to theconclusion that themanagement is noteffective. In this case

    we can assume thata time sensitivescheduling is veryunlikely.

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    Risk Management (Example)

    If the engine room of avessel looks like thisafter a test run, we canassume a highprobability of risks withthis shipyard.

    The operability of this

    new construction isdefinitely jeopardized.

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    Risk Management (Example)

    One has confidence inthis shipyard at firstsight.

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