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Transcript of shipbuilding
Romanian Shipbuilding Industry
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 1
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Contents:
Message from Mr. Iuliu Winkler 4
Message from G. Catrinescu 5
History and profile of the industry 6
Romanian Shipbuilding Industry 9
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Dear Business Partner,
Today’s global economy and rapidly expanding world, require more efficient, more economical and more
productive means. The Romanian shipbuilding industry proved to respond positively to such challenges and
witnessed impressive results within the last decade an impressive development and results. Those developments
have led to a significant export industry, a sustainable and profitable sector, which now exceeds 33 million EURO
annually. This economic evolution reflects our tradition in shipbuilding products manufacturing.
One of the important objectives of the Ministry of Economy and Commerce is the export development. This new
catalogue represents a complex, original and unique product designated to offer important information about
Romanian shipbuilding industry products and export. It is a modern export promotion instrument offered to the
business community, with the Romanian Government financial support, in order to increase the level of world-
wide awareness about the export potential of the Romanian market.
Within the Romanian economy, the shipbuilding industry has an important place and represents one of the
engines of the development. The export offer of the Romanian shipbuilding industry products, presented here, is
an excellent example of using the synergy of the private-public partnership between the Ministry of Economy and
Commerce and the Romanian Ship builders Association.
The Romanian Ministry of Economy and Commerce initiated and designed this project as a useful instrument for
export promotion of the ,ready made garments shipbuilding industry products, in order to serve in a better and
professional way the business community around the world. This Catalogue is a major opportunity to learn about
the extensive Romanian export offer of the sector and would like to be a resource-saving product in assisting your
business.
We invite you, Dear Business Partner, to examine this Catalogue and to take most profit from its offerings. As a
key business gateway we will be pleased to assist you with your request and we welcome your any inquiry it may
come from you.
Iuliu WINKLER
Minister Delegate for Commerce
Ministry of Economy and Commerce
MINISTRY OF ECONOMY AND COMMERCE
Message from Mr. Iuliu Winkler, Minister Delegate for Commerce - Ministry of Economy and Commerce
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 4
5
Romanian Shipbuilders Association – ANCONAV –, represent directly more than 95% of the Romanian
Shipbuilding production and the majority of the producers for ships equipments and accessories.
ANCONAV is a member of the Community of European Shipyards’ Associations – CESA – and recognized at
other international organizations in the field.
The Romanian shipyards supply more than 17000 direct jobs for a high skilled labour force and more than
60% of the delivered vessels is produce by a vast network of system, equipments and service providers.
Altogether, the maritime manufacturers are generating an important turnover, and the deliveries are
oriented for export in a proportion of more than98%.
For obtaining these results, the shipbuilding industry faced the problems of an economy in transition,
being obvious the necessity of restructuring of property and development of a private sector. In this aspect the
Romanian shipbuilding industry has been one of the most dynamic sector.
But for long term, to sustain this trend, means to increase the competitiveness and this to be achieved
primarily through action undertaken by the shipyards and related enterprises themselves.
The restructuring was strongly necessary for improving technologies and for this reason, modernization
and consequently he increasing of productivity, were, and are in the future, the main targets of the investments
to be achieved by the enterprises.
The financial efforts for updating technologies are done with the enterprises own possibilities, without any
help, asked from the state, even we consider as a necessity the state aid for innovation, development and export
financing, as per OECD and WTO rules.
No investment are provided for the basic facilities, i.e. for increasing capacities.
We hope for the future, to maintain and to develop our position in the worldwide shipbuilding market, in
a fair competition, for the benefit of our clients and our enterprises
G. Catrinescu Ph. D.
Managing Director of ANCONAV
Message from G. Catrinescu Ph. D., Managing Director of ANCONAV
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 5
Romania’s access to the Black Sea and the Danube course of more than 1000 km on the territory of Romania
contributed to the development of shipbuilding more than 160 years ago.
The history of many present shipyards began in the 19th century under the form of shipbuilding workshops:
(Brãila, Galaþi, Turnu-Severin, Giurgiu, a.s.o.).
The latest Romanian shipyards are those of Mangalia and Tulcea, built in the seventies, that period being
characterized by investments and upgrading work in all shipyards.
The long tradition of shipbuilding led to the development of a higher education system in the field aiming to
ensure highly skilled specialists, a strong research and a design database. The Shipbuilding Department of
“Lower Danube” University, the ICEPRONAV Research & Design Institute and ship designing offices are situated
mainly in Galaþi.
There are 10 main shipyards on the Black Sea Coast and along the Danube (see Table 1).
For the supply of parts and accessories used in the shipbuilding field, a large range of equipment is made in
Romania:
- Diesel-engines and diesel generating sets,
- Propellers for ships,
- Welding materials,
- Deck equipment,
- Electric pumps,.
- Electrical equipments,
- Anchors and chains, a.s.o
The shipbuilding and repair yards, the main makers of equipment and research system are well distributed along
the country / river and seacoasts (see the map here enclosed).
HISTORY AND PROFILE OF THE INDUSTRY
6
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7
SHIPYARD ACTIVITY MAIN FACILITIES MAXIM. SIZE OF SHIPS
MARITIME SHIPYARDS (AT THE BLACK SEA)
CONSTANTA Shipyard newbuilding dry dock 200,000dwtshiprepair dry dock 150,000 dwt
floating dock 15,000tfloating dock 8,000t
DAEWOO MANGALIA HEAVY newbuilding dry dock 150,000 dwtINDUSTRY shiprepair dry dock 200,000 dwtMANGALIA Shipyard newbuilding floating dock 5,000t
shiprepair
SHIPYARDS ON THE LOWER DANUBE
DAMEN Galaþi Shipyard newbuilding dry dock 65,000 dwtslipway 18,000 dwtslipway 8,000 dwt
AKER Shipyards Brãila newbuilding slipway 8,700 dwtshiprepair slipway (5,000 dwt)
AKER Shipyards TULCEA newbuilding sinchrolift 20,000 dwtshiprepair (10,000 dwt)
SHIPYARDS ON THE UPPER DANUBE
NAVOL OLTENITA Shipyard newbuilding slipway 10,000 dwt(2,500 dwt)
ATG GIURGIU Shipyard newbuilding sinchrolift 6,000 dwtshiprepair
SEVERNAV DROBETA newbuilding slipway 10,000 dwtTURNU SEVERIN Shipyard shiprepair (2,500 dwt)ORSOVA Shipyard. newbuilding slipway 3,000 dwt
floating dock 800t
Table 1
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 7
Orºova
9
Reºiþa
14
Drobeta-Tr.-Severin
8
Iaºi
15
Galaþi
4, 11, 13, 17, 18, 19,21, 22, 23
Brãila
5, 20
Buzãu
16
Olteniþa
7
Giurgiu
10
Tulcea
6
Constanþa
1, 12
Mangalia
2, 3
Maritime shipyards
1 CONSTANÞA SHIPYARD2 DAEWOO MANGALIA HEAVY INDUSTRY3 MANGALIA SHIPYARD
Shipyards on the lower Danube
4 DAMEN SHIPYARDS GALAÞI 5 AKER SHIPYARDS BRÃILA 6 AKER SHIPYARDS TULCEA
Shipyards on the upper Danube
7 NAVOL OLTENIÞA8 SEVERNAV DROBETA-TURNU SEVERIN SHIPYARD 9 ORªOVA SHIPYARD
10 ATG GIURGIU
Equipment producers
11 ELNAV GALAÞI12 MECONST CONSTANÞA13 MENAROM GALAÞI14 RENK REªIÞA15 FORTUS IAÞI 16 DUCTIL BUZÃU 17 RETEC GALAÞI18 DUTCH MARINE GALAÞI19 TRIPOMET GALAÞI20 PROMEX BRÃILA 21 GALFINBAND GALAÞI
Research and design companies
22 ICEPRONAV GALAÞI23 SHIP DESIGN GROUP GALAÞI
8
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� Orºova Shipyard 10� Severnav Drobeta Turnu Severin 12
Shipyard� ATG Giurgiu Shipyard 16� Aker Shipyards Brãila 18� Damen Shipyards Galaþi 22� Aker Shipyard Tulcea 28� Constanþa Shipyards 30� Daewoo Mangalia Heavy Industries 38� Mangalia Shipyard 42� Research and Design Institute for 44
Shipbuilding – Icepronav Galaþi
� Ship Design Group Galaþi 50� Dutch Marine Trading Design Galaþi 54� Ductil Buzãu 56� Promex Brãila 58� Menarom Galaþi 62� Retec Galaþi 66� Tripomet Galaþi 68� Elnav Galaþi 70� Galfinband Galaþi 72� Fortus Iaºi 76
RomanianShipbuildingIndustry
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4 Tufari Street, Orºova 225200, Mehedinþi County,
Tel: 0252-362 399
Fax: 0252-360 648,
E-mail: [email protected]
www.snorsova.ro
The company was settled in 1890, as a
small workshop designed for repairing of the ships
used for the construction of the navigable channel
between Portile de Fier (Iron Gates) and SIP
Yugoslavia. During the years, the shipyard grew
constantly and after 1991 it had a remarkable
evolution due to the changing of the organizational
structure and of its denomination - it was the period
when it became a society on shares, having the
name: S.C. Santierul Naval Orsova S.A (The Orsova
Shipyard).
Presently, S.C. SANTIERUL NAVAL ORSOVA
S.A. is a society public detained, 100% private, on
shares, the main shareholders being SIF 3
Transilvania - 49,99 %, Rensen Beheer BV - 20,81 %
and other shareholders - 29,2 %.
The management of the SC Santierul Naval
Orsova SA is assured by the Board of Directors
constituted by three members, the total number of
employees being of 750 persons.
The society's shares are quoted to the
Stock Exchange from Bucharest, to the second
category, having a remarkable evolution during the
six years since their first displaying.
Having a social capital of 21.643.150 ROL
and a turnover of over 600 milliards ROL yearly, the
shipyard is a solid and credible business partner.
The two mains activities of the
shipyard are:
- the construction of the hulls totally
designed for export, representing 99%
from the society activity;
- repairing of the hulls for the internal and
external market;
Presently, the society is able to produce the
fallowing types of hulls:
- containers of 86 m,110 m and 135 m;
- Chemical tanks and tanks for gas of 86 m,
110 m, 125 m, 135 m;
- Chemical tanks with integrated cargo holds
made from stainless steel duplex of 110 m;
- Hopper barges;
- Self-propelled barges of 2000 tones;
- BIPT barges of 1500 tones;
- EUROPA 2B barges of 1720 tones, standard;
- EUROPA 2B barges of 1720 tone, with
cabins;
- EUROPA 2B of 3000 tones;
- Mixed barges of 1100 tones;
- Pontoons;
- RO-RO barges;
- Push combination;
- Yachts
Orºova Shipyard
Romanian Shipbuilding Industry10
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11Romanian Shipbuilding Industry
The diversity and the quality of our
products are the basis of a continuous and intense
collaboration with partners from Holland, Germany,
Austria and Belgium. This collaboration brought us
to an important market quota in Holland for the
imports of ships designed to the navigation on the
inland waters.
In the past 13 years we have delivered 170
ships for the western European market, starting with
two ships per year in 1992 and presently reaching to
a yearly rhythm of delivery of approximately 17 - 19
ships, fact which assures the total covering of the
production capacity of the SC Santierul Naval
Orsova SA.
Once with starting of the hull construction
for export purposes, the society modernized
continuously its work technology, investing
important amounts for purchasing machines,
installations and modern work devices and gear, the
amount designed to the main investments being of
over 4 millions EURO only in the last four years.
In the shipyard is activating a design team
on computer and there is also a technological
design workshop, able to face the latest
requirements on the market. The society is
certificated by Germanischer Lloyd with ISO 9001.
According to our marketing policy, we have
established as a main target the maintaining of the
actual market quota in the area designed for
Holland and Belgium.
As a perspective for the future years it is
intended the completion of the constructed hulls
and starting of the execution of short-sea going
vessels.
As recognition of our excellent image on
the West - European market, and of the quality
system implemented, the Society was awarded with
three prestigious international awards: the Golden
Star in Paris 2002, the Platinum Arch of Europe in
Frankfurt 2003 and the International Quality Crown
Award in London 2005.
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 11
SC SEVERNAV SA
204, Timiºoarei Street, 220242,
Turnu Severin, Romania
General Director: Stelian Stãncioiu
Phone: 0040-252-314 270, 311 440;
Fax: 0040-252-314 675
E-mail: office@ severnav.ro
HISTORY OF THE COMPANY
The Shipyard, established since 1852 by the
Austrian Shipping Company D.D.S.G. has operated
in the beginning only as ship-repairing yard.
After 1893, the Shipyard has been passed over as
property of the Romanian State and operated under
the name of "SEVERNAV Shipyard".
From repairs of river vessels, the Shipyard became
skilled in building of new river vessels, non-
propelled and self-propelled, redistributing his
organization on distinct activities.
In 1958, it has emerged with the shipyard Dinamica,
a private enterprise, nationalized in 1948, creating
in this way 2 factories, specialized in the following
activities:
- the First Factory, (where is the residence of
management) is organized for new sea- and river-
going vessels up to 10.000 dwt;
- the Second Factory - specialized in ships
repairs and new building in small dimensions, such
as pleasure boat, life boats and service boats.
During the period 1965 to 1996, there have been
built and equipped the most of the actual
workshops, modern halls, oxygen factory, acetylene
factory, mechanized outfitting berth and slipway;
outfitting quay with or without basin; test quay;
laboratories, tracing halls.
Severnav Drobeta Turnu Severin Shipyard
Romanian Shipbuilding Industry12
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13Romanian Shipbuilding Industry
PROFILE
Is designing and building inland and marine vessels
up to 10.000 dwt.
Is specialized in steel constructions, naval
equipment and ship repairing works.
Is skilled in Aluminum, GRP and steel craft building.
Undertakes export-import activity, goods shipping
and technical assistance.
PRODUCTION CAPACITY
The annual production capacity is about 40.000
dwt., the equivalent of 12 vessels.
On the assembling berth from the First factory,
equipped with cranes of 50 tf and 16tf can be
mounted in the same time 8 vessels; on the
assembling berth from the second Factory can be
assembled simultaneously 2 vessels.
The slipway, completely mechanized, is used for
vessels up to 10.000 dwt, with a max. length of
120m.
The lifting-launching way from the Second Factory,
meant for ship repairs can lift - launch vessels up to
1000 to, with a length of 120 m.
The outfitting quay from the First Factory has an
available working area of 450 sq.m, with double
berth and a basin with an (surface) area of 6.240
sq.m, the depth of water is 5,75m. The quay, assure
simultaneously fitting of up to 6 vessels; the test
quay of the lack has a length of 25 m and a depth of
water of 6m. The outfitting quay from the Second
Factory has an available working area and a depth
of water of 5,75m, without basin.
The production halls are equipped with cranes and
travelling cranes of 100, 50, 16, 12, 10 and 5 to.
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 13
TECHNOLOGIES UTILISED
Classic laying, optical and on the diskette.
Plasma cutting, with plasma in CO2 and argon and
under the method Wig and Mig.
Painting undercover, with air conditioning, provided
with vacuum dust cleaner, heating installation, and
air dehumidifying, air less painting, local blasting
devices.
Non-destructive control and metrology laboratories,
laboratory for testing the main radio communication
and navigation equipment.
SHIPBUILDING
From the most important types of vessels realized in
the shipyard we can say:
- RO RO passengers for 1.500 and 500 passengers;
- passenger- cargo vessel of 3.800 dwt; 220
passengers on board;
- seagoing container vessels of 3000, 3200,
3500,4900, 5300 and 6000 dwt;
- tankers of 7800 dwt;
- oil chemical tankers of 3500 dwt;
- liquefied gas carriers of 3500, 4200 and 4500 cbm;
-ethylene gas carriers of 8.600 cbm.
- multifunctional vessels
- supply vessels
- river pusher of 2x1000kw and 2x1200 HP;
- hydroclap barges of 400cbm and 940cbm;
- harbor pull tug of 2x300 HP and 2x1200HP;
- floating docks of 500 to, 800 to and 5.000 tones;
- seagoing lighters of 500to and 1000 to;
- floating cranes of 32/25 tf;
- barges "Europa 2B" of 1700 to;
- yacht type "Cotre", type "Chatam Extreme", Md 40',
type "Eurosloep 770";
-75 ft. and 63 ft. luxury Motor yachts
-6 persons - GRP motorboats Type SEVERNAV I and
III,
- 2 and 4 persons GRP boats with oars, sail, or with
outboard engines
- life boats of 32, 38, 44 and 50 persons;
- service boats.
Romanian Shipbuilding Industry14
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15Romanian Shipbuilding Industry
OUR INTENTION FOR THE FUTURE
For the future SEVERNAV SA intend to develop a
complex program for modernization and re-
technology of the activities, in order to improving
the standards up to the level of the best shipyards
on the world.
For this, a complex program of extending the
information in all activities of the enterprise has
been started.
SEVERNAV SA will continue the investment effort to
improve quality of production by extending range of
numerical controlled plasma cutting machine and
wide range of modern hand-tools.
SEVERNAV SA continues to be interested to find
partners, for collaboration programs of "Joint
venture" type, in any of the following fields:
a) building and selling ship of all kind;
b) building and selling luxury yacht;
c) marketing activities for selling ships and
importing equipment;
d) non-conventional technologies.
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 15
2, Portului Street, Free Zone Giurgiu
080016
Giurgiu, Romania
Phone: + 40-246-214 109
Fax: + 40-246-213 860
E-mail: [email protected]
Contact: Eng. Virgil Dinu – Head of Technical
Department
ACTIVITY: CONSTRUCTION & SHIPSREPAIRS
PRODUCTS:
- Oil tankers
- Chemical tankers
- Technical ships
- Barges
- Cargo ships, combifreighters
- Container ships
EMPLOYEES:
253
ATG Giurgiu Shipyard
Romanian Shipbuilding Industry16
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17Romanian Shipbuilding Industry
CLIENTS:
Complete ships:
- Holland:
*Nifra Holding BV
Hulls/barges:
- Holland:
*Bodewes Products BV (seagoing vessel)
*Veka Shipbuilding BV
- Greece:
*Naftiliaki Technodomiki SA
*Nafsi Shipyards
- Bulgaria:
*Rousse Shipyard JSC
Reconversion passenger vessel:
- USA:
*Grand Circle Cruise Line GCCL
Ship repairs:
- Bulgaria:
*Bulgarian River Services
- Greece:
*Medmar Navigation
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 17
Aker Brãila
1A, Celulozei Street,
810282 Brãila, Romania
Tel: +40-239-607 000
Fax: + 40-239-607 003
E-mail: [email protected]
Web: www.akerbraila.ro
Reputed in European
market for quality and
deliveries on time
Strategic Business Area
and Facilities
Total area of shipyard 500,000 sqm
Built area
(Buildings and Working areas): 300,000 sq. m.
Networks, roads,railways area: 135,000 sq. m.
Free area and annexes: 65,000 sq. m.
Total number of employees: abt. 2100
- Advanced & Outfitted Hulls for Aker Yards in
Norway
- Hulls for international yards & clients
- Complete vessels; tankers and bulk carriers
up to 15.000tdw (150m X 22m)- Bramax tankers
- Barges
- Steel construction for offshore industry
- Small aluminium hulls and structures
- Conversions and ship repair
Aker Shipyard Brãila
Romanian Shipbuilding Industry18
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19Romanian Shipbuilding Industry
Production volume of steel
Hulls and complete vessels
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RANGE of PRODUCTS 2000 - 2006
2000 2001 2002 2003 2004 2005 2006
Trawler Hulls 4 4 2 1Trawlers 1Oil Tanker Vessels 2 1River Tanker Vessel 1 1Bramax Tanker 35000 dwt Cargo Carrier 15000 dwt Cargo Carrier-Hulls 4 38750 dwt Cargo Carrier 1 2 18750 dwt Cargo Carrier-Hulls 1498 TEU Container Vessel 1185 TEU Container Vessel 1135 m Container Barge 1Supply/ROV Vessels 4 4 5 7 7Suction Hopper Dredgers 1 2 1 1Rock Barges 3Offshore Barges 1 2Ferries 1Steelcat 1Vessel Sections 300 t 1750 t 250 t
Romanian Shipbuilding Industry20
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21Romanian Shipbuilding Industry
Hulls and complete vessels built by Aker Braila
cat_constructii_navale_7.qxp 12/1/2005 12:32 Page 21
Company name: Damen Shipyards Galaþi
Member of the DAMEN SHIPYARDS GROUP
Adress: 132, Moruzzi Street,
800223, Galaþi, Galaþi County, Romania.
Phone: +40-236-30 7111
Fax: +40-236-307 211
E-mail: [email protected]
Web: www.damen.ro
Contact person: Valentin Popescu
Works:
New shipbuildings
Products:
Damen Shipyard Galaþi can built any kind of vessel
(transport vessel or technical vessel) up to
60000dwt. (Panamax) or any kind of steel
construction (e.g. crane jibs) basis Client's design or
Yard subcontractor design. Yard has technical
capabilities and qualified personnel for engineering
(production/workshop drawings, vessel
constructions (steel processing, assembling, steel
building, welding, steel outfitting, piping,
mechanical, commissioning/testing) and with
Subcontractors/co-makers for, blasting and
painting, insulation/accommodation, air
conditioning and sanitary systems, el-equipment
manufacture and mounting.
Damen Shipyards Galaþi
Romanian Shipbuilding Industry22
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23Romanian Shipbuilding Industry
Technical description:
The yard has three production lines for vessels
fabrication: 1, 2a, 2b.
The production line 1 comprises the following hull
working area:
- uncovered plates/profiles store;
2,400 m2
- cutting / construction covered workshop;
9,200 m2
- hull building covered workshop;
8,300 m2
- hull mounting berth.
7,300 m2
The production lines 2a, 2b, comprises the
following hull working area:
- uncovered plates store;
500 m2
- blasting / shop riming;
380 m2
- cutting / construction covered workshop;
10,000 m2
- hull building covered workshop;
29,000 m2
- hull mounting berth 2a;
13,000 m2
- hull mounting platform 2b (mainly for tugs, near
dry-dock); 16,000 m2
- dry dock 235 m x 35m
The yard has the auxiliary (fitting) workshops:
- Piping workshop (steel, CuNiFe, stainless steel and
fiber glass pipes) 5000 m2
- Deep Hot Galvanizing workshop (Max. dimensions
1320mm x1320mm x 6000mm)
- Mechanical workshop 2,000 m2
- Machining / fitting workshop 3,926 m2
- Light steel works workshop 3,800 m2
Production line 1:
That line is intended for vessels up to 10,000 dwt.
- steel plates size 12 m / 2.8 m / 12 t;
- cutting capacity abt. 1,800 t / month;
- section building capacity abt. 1,800t /month
(subject to structure style);
- lifting capacity
- construction workshop 5t /10t;
- section assembling workshop 10t /
20t / 50t;
- berth 40t;
- transfer facilities - 10t / 40 t / 80 t;
- steel section size - length 12 m x breadth 10 m / 15
m x height 9 m /15 m;
- building berth - 210 m x 21 m;
Production lines 2 a + 2 b:
The line 2 a is intended for vessels up to 26,000
dwt and line 2 b intended for vessels up to 60,000
dwt (Panamax).
Technical features of steel construction workshop
(operating for lines 2 a & 2 b):
- steel plates size 12 m / 2.8 m / 12 t;
- cutting capacity abt. 2,500 t / month;
- lifting capacity 12 t / 32 t;
- specialised line for cutting and bending profiles
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 23
Technical features of production line 2 a:
- steel section building capacity abt.2,200 t/month
(subject to structure style);
- lifting capacity
- steel section assembling workshop
12t / 50t;
- berth 40t / 50t;
- transfer facilities 20 t / 50 t / 100 t;
- steel section size - length 12 m x breadth 29 m x
height 20 m;
- intended line for panel section 12 m x 12 m;
- two building berth 180 m x 25 m;
Technical features of production line 2 b:
- steel section size - length 12 m x breadth 14 m x
height 14 m;
- transfer facilities 100 t;
- dry-dock lifting capacities 15 t / 50 t / 325 t;
Indoor painting facilities
A. Hull sections blasting & painting workshop:
-3 halls (16.5 m x 22.5 m x 10.55 m each);
B. Hull sections blasting & painting workshop (new
construction):
- 2 work halls (21.6 x 30 x 12.5 m each);
- 2 doors Mega doors (18 x 10.5 m each) with
vertically opening;
C. 3 pcs. temporary tent 15 x 27 x 6 m for painting
facilities.
Heavy lift equipment
- dry-dock 1 x 320 t crane;
- on vessel hull mounting berth: 9 pcs. x 40 t cranes,
2 pc. x 50 t cranes;
- on vessel fitting quays: 2 pcs. x 15 t cranes; 2 pcs.
x 20 t cranes, 1 pc. x 25 t crane; 1 pc. x 40 t crane;
- in hull assembling workshops: 4 pcs. x 20 t
travelling cranes, 8 pcs. x 50 t travelling cranes.
Heavy transport equipment
- wheel self-elevating platform (180 t) = 1 pc.
- 100 t floating crane = 1 pc.
- 100 t barge = 1 pc.
- 2 x 1200 HP tug = 1 pc.
- trailer platform - 60 t = 1 pc.
Romanian Shipbuilding Industry24
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25Romanian Shipbuilding Industry
Engineering Department
Description of job Software used NUMBER OF DESIGNERSHull design team TRIBON M3, AUTONEST, ALMA-CUT 16 designersSteel outfitting design team TRIBON M3 + AutoCAD 6 hull designers 3 junior designers
TRIBON M3 + AutoCAD 7 outfitting designers 3 junior designersPiping design team TRIBON M3 17 designersMechanical engineers TRIBON M3 + AutoCAD 1 engineerElectrical engineers TRIBON M3 + AutoCAD 4 engineers 2 junior designersWork preparation team AutoCAD 4 designers
AutoCAD 7 designersT & W Engineering team TRIBON M3, AUTONEST, ALMA-CUT 4 hull designers 2 junior designers
5 outfitting designers 2 junior designersProject coordinators TRIBON M3+ AutoCAD 4 hull designers
5 piping & outfitting designersEngineering coordinators TRIBON M3+ AutoCAD 2 designers
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 25
Besides a. m. production lines there are following
production lines:
-Dedicated Divisions for Tub &
Workboats outfitting, commissioning,
testing;
-Dedicated lines for nozzles
fabrication with a capacity of 100
units/year.
Number of employees: 3000 persons on 20.10.2005
Vessels presently produced by Damen Shipyards
Galaþi are sold on foreign markets, as follows:
-Chemical and/or oil tankers for German market;
-Container feeders 800TEU for German and U.K.
market;
-TUGS&ASISTANCE PUSHERS for Asian, South
American, European and African market;
-Special vessels for Holland and Italy.
-River barges for France.
Romanian Shipbuilding Industry26
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27Romanian Shipbuilding Industry
Important clients:
Client DAMEN SHIPYARDS BERGUMClient address Industrieterrein Zuid Postbus 79250 AA Bergum / Holland,
Telephone: +31.511-467.222, Telefax: +31.511-467.259 End user: Darwin Shipping James FisherDescription of the supplyDouble Hull Oil Tankers 3100 tdw, 4500 tdw, 5000 tdw__________________________________________________________________________________________________________
Client MAN FERROSTAAL AGClient address Ferrostaal AG Dept. VH, Hohenzollernstr. 24 45128 Essen / Germany
Fax: +49-201-818 36 93, Phone: +49-201-818 01End user: WAPPEN REEDEREI - GmbH & Co.KGDescription of the supplyDOUBLE HULL TANKER FOR CHEMICALS IMO TYPE 2 AND OIL PRODUCTS__________________________________________________________________________________________________________
Client DAMEN SHIPYARDS GORINCHEM Client address Damen Shipyards Gorinchem Industrieterrein Avelingen West
20 4200 AA Gorinchem / HollandFax: +31-183660783, Phone: +31-183639911
End user: SAIPEM SPA - ITALYDescription of the supply:PIPE LAY BARGE__________________________________________________________________________________________________________
Client CFT LOCATIONClient address CFT LOCATION - Rue du Pont V, 7012X-76080, Le Havre, France
Fax: +33.235.248861, Phone: +33.235.534471Description of the supplyTank barges, Cargo barges__________________________________________________________________________________________________________
Client Damen Shipyards Cargo Vessels / B.V. Schepswerf Damen HoogezandClient address Scheepswervenweg 13 9607 PX FOXHOL The Netherlands
Tel: +31 598 380022, Telefax: +31 598 394863Description of the supplyContainer Feeder 800 TEU End user: KÖPPING Shipping Company, J.Kahrs Bereederung GmbH&Co KGBernd
Becker GmbH & Co. KGGeest North Sea LineHEAVY LIFT VESSEL 2X800T End user: Kahn Sheepvaart B.V.COMBIFREIGHTERS 9000 dwt, 9200 dwt, 10450 dwt, 1980 dwt
End user: Carisbrooke Shipping Co.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 27
8, Portului Street, 820242, Tulcea, Romania
Tel: +40-240-534 026
Fax: +40-240-534 926
E-mail: [email protected]
Web: www.aker.ro
General Director: Dumitru Ivanov
A guarantee of quality in
shipbuilding industry
Number of employees:
- 2450
Yard’s Facilities
- synchrolift system with the following
characteristics:
Length = 150 m; breadth = 25,4 m; lifting
capacity = 6,500 tones;
launching speed of abt. 22 cm/min;
- versatile on-rail transfer system for vessels
from building areas to syncrolift for
launching;
- more than 1,500 m of quays that allow
mooring of up to 6 vessels in the same
time;
- covered buildings and 5 open building
ways, 1800 m long in total, served by 15t
and 50t cranes;
- large covered building hall that can
accommodate two ships in the same time,
each of them with up to 165m
long and 25,4m wide;
- 2 blast and paint halls for blocks up to
600t;
- plasma and oxygen-acetylene automatic
cutting machines;
- modern automatic and semi-automatic
welding equipment;
- total yard ground 75 ha
- detail design capacity using highly
qualified staff and state of the art computer design
software;
Aker Shipyards Tulcea
Romanian Shipbuilding Industry28
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29Romanian Shipbuilding Industry
Product range
- Oil and chemical tankers;
- Container vessels up to 1400 TEU;
- Multipurpose vessels;
- Supply, anchor handling and other type of
vessels for the offshore industry;
- Factory-freezer trawlers and coastal fishing
vessels;
- Medium sized ferries;
- Barges and steel construction;
- Stainless steel works;
Aker Tulcea’s clients
- BRATROM NORVEGIA
- AUKRA NORVEGIA
- BREVIK NORVEGIA
- FERROSTAAL GERMANIA
- REEDEREI GERMANIA
- LANGSTEN NORVEGIA
- IHDA OLANDA
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 29
ªantierul Naval Constanþa SA
1, Incinta Port
900900, Constanþa
Romania
Tel: +40-241-505 500
Fax: +40-241-611 651
E-mail: [email protected]
Web: www.snc.ro
Board of Directors:
Radu Rusen - Managing Director
Victor Teodosescu - Resources & Repairs Unit
Director
Viorel Bran - Newbuilding Unit Director
Modin Asan - Logistics Director
Cristel Popescu - QA / QC Director
Contacts:
For Newbuilding:
Bogdan Ciucas - Manager Newbuilding Marketing
Department
e-mail: [email protected]
For Shiprepairs:
Emil Manea - Senior Manager Repairs Division
e-mail: [email protected]
ACTIVITIES / PRODUCTS
Newbuildings:Since 1975, Santierul Naval Constanta has delivered
more than 4.5 millions dwt to Romanian and foreign
customers.
Types of vessels:
seagoing:
- Oil/chemical tanker IMO 3 of
37,000-41,000 dwt
- bulk carriers 7,580 / 55,000 / 65,000 /
170,000 dwt
- crude oil tankers 85,000 / 150,000 dwt
- chemical tanker 1,100 dwt
- liquefied gas carrier 3,750 / 5,600 cbm
- general cargo vessel 1,920 dwt
- container vessel 1,078 teu
- ro-ro / container vessel 5,000 dwt / 500
TEU
- ferry boat 12,000 dwt
- platform supply vessel type 4403 PSV
- shrimp trawler of 1,070 dwt
inland:
- barges of 1,720 / 3,00 dwt
- tugs / pushers
- crane pontoon
other types of construction:
- floating dock of 10,000 / 20,000 t
- rock / sand dredgers
- anchoring & oil transfer buoys
Constanþa Shipyards
Romanian Shipbuilding Industry30
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31Romanian Shipbuilding Industry
CURRENT WORK
Starting 2003, less than one year after the
privatization, Santierul Naval Constanta SA' efforts
to claim a place among the leading international
shipyards have been rewarded: the yard has
recently signed contracts for the construction of 6
firm and 4 option vessels 41,000 dwt Product/
Chemical Tankers IMO 3 type.
The basic conceptual design has been developed by
us in co-operation with owners, oil major companies
and research institutes, while the class design and
fabrication drawings are in yard's responsibility on
the purpose of having a modern, safe and versatile
vessel.
The package of equipment, comprising mainly West-
European makers and the financing of the whole
project are handled by Santierul Naval Constanta SA
itself through its specialized departments.
OIL/CHEMICAL TANKER-CAPACITY 37,000-41,000 DWT
Vessel Type:
The vessel is suitable for oil products carriage or
IMO 3 type
chemical cargoes in five pairs of cargo tanks.
Calssification:
Germanischer Lloyd
+100A5E Chemical Tanker / Oil Tanker, ESP, NAV-0,
RDS, STAR+MC E AUT, INERT
Designer:
ICEPRONAV S.A. Galaþi / Romania
Main Particulars
Length overall abt.179.96m
Length between perp. 172.00 m
Breadth, moulded 32.20 m
Depth, moulded 16.50 m
Design draught 10.50 m
Maximum draught 10.92 m
Scantling draught 11.00 m
Deadweight
abt.37,500 dwt for design draught of 10.50 m
(sea water of spec.gr.1.025 t/cu.m.)
abt.40,000dwt for maximum draught of 10.92 m
Speed
In full load condition at design draft 15 Knots
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 31
Cruising Range
abt. 11,000 Nm
(at 15 Kn, 90% MCR)
Main Engine
MAN B&M 6S50MC-C
Power 9,480 kW
Speed 127 rpm
Electric Power Generating Plant
Diesel generators 3 x 960 kW, AC 440V, 60HZ
Emergency generator 217 kW, AC 440V, 60HZ
Tanks Capacities
Cargo Tanks incl. slop tanks abt. 48.100m3 (100%)
In our opinion, this design is one of the most
modern designs available on the market and the
vessels presently being built are considered to be of
high specification.
Repair Works / Conversions
More than 5,800 vessels have been repaired in our
shipyard until now.
Due to our facilities, we can perform all types of
repair works, irrespective of the season.
Our management's aim is to be flexible and to
answer to the clients' wishes, by observing the
quality and performance time of requested services.
The annual average of vessels repaired in our
shipyard is about 120.
Our shipyard's performances for main repair works
are:
- steel work renewal rate: ~25 t / day
- blasting / painting rate: ~3,000 sqm / day
We can also supply a volume of staging up
to 150,000 cbm.
The repair works we are able to perform are:
- standard dry-dock works which include:
hull, tanks and cargo holds cleaning and
painting, sea chest and strainers repair or
replacing, cathodic protection, anchors,
chains and chain lockers, valves, rudder,
tailshaft and stern tube
- mechanical, electrical and pipe works
- main and auxiliary engines repairs ( MAN
B&W, Kawasaki, Sulzer)
- turbochargers repairs (Sulzer, MAN, Brown
Bowery, Napier type)
Romanian Shipbuilding Industry32
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33Romanian Shipbuilding Industry
New-building activity Ship-repair activityDock Dry dock no. 1* Dry dock no. 2* Floating Dock no. 1 Floating Dock no. 2
Maximum capacity 250,000 dwt 120,000 dwt 15,000 dwt 40,000 dwtLength, m 350 350 138 180Width, m 58 48 23 32Depth, m 10 8 4 6Cranes 2 x 480 t1 x 120 t 2 x 120 t1 x 50 t 2 x 8 t 2 x 15 t
2 x 16 t
Production Facilities
Docking Facilities
Subject to yard's workload, the dry docks can be alternatively used either for ship-repair or for new-building
activity.
Still, taking into consideration the possibility of dividing both dry docks by means of intermediary gate, we can
use any of them simultaneously for new-building and ship-repair activities, subject to the accommodated
vessels' size.
Services and Facilities
- 2,800 m berth for a vessel draft of 9 m. - Acetylene
- Power supply 3x380 V; 50 (60 Hz) - B & F water
- Oxygen and plasma cutting machines - Compressed air
- Welding works - Mechanical tests
- Grit, sand-blasting,
hydro-blasting & cleaning works - Anchor repairs
- Airless painting - Propeller repairs
- Pipe works - Repairs afloat
- Hot galvanizing Labs for: -ultrasonic measurements
- HFC bending -X rays control of ships welding seams
-Chemical analyses
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 33
Lifting equipment
- 1 x gantry crane 10 ft,
- 1 x gantry crane 12.5 FT,
- 5 x gantry crane 15 ft,
- 6 x gantry crane 16 ft
- 4 x gantry crane 50 ft,
- 4 x gantry crane 120 ft
- 2 x frame crane 480 ft
- 6 bridges with electromagnets 20 ft;
- 2 bridges 20 ft;
- 2 bridges 32 ft + 32 ft;
- 6 bridges 80/20 ft
- 4 bridges 32 ft;
- 1 travelling crane 120 ft
- 1 semi-gantry crane 32 ft
- volume workshop gauge max. 12x2 m
- 1 trailer truck 200 t
- transfer lorry 40 t
Machining equipment and tools
- guillotine: 3 - 18 mm
- pre-erection platform: 48,800 sqm
Welding equipment
- 1 x ESAB plane section line for butt and T-
welding (panel max.:16 x 24 m; 122t;
thickness 8-40 mm)
Method: Submerged arc automatic welding
with 1-3 wires.
- 1 x composite profile manufacturing lines
(profile I, T, L, H, core thickness = 6 -
35mm, length = 2000-12,000 mm)
Method: Submerged arc automatic welding
- 8 x Multitrac A2 with PEH processor
submerged arc machine welding
equipment
- 530 x MIG/MAG - semi-mechanized
welding equipment ESAB in gas-shield arc
welding
- 10 x Miggytrac 200 - ESAB automatic
welding tractor for MIG/MAG welding on
horizontal position
- 2 x Weldycar - SAF automatic welding
tractor for MIG/MAG welding on position
- 2 x Railtrac F 1000 - ESAB automatic
welding tractor for MIG/MAG welding on
position
- 2 x Invertors for semi-automatic welding
Lincon Electric for pipes
- 16 x Invertors for manual welding with
covered electrode Fronius
- 46 x Rectifier for manual welding with
covered electrode ESAB
- 4 x TIG welding equipments ESAB
Romanian Shipbuilding Industry34
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35Romanian Shipbuilding Industry
Investment programs
An investment program has already been
implemented and more than US$ 8,5 million were
spent for upgrading the existing shot-blasting and
priming equipment, as well as cherry-pickers, for the
acquisition of a brand new blasting and painting
work-shop and of other tools and equipments.
Another investments are under way and more than
US$ 2,5 million will be invested in design software
for hull, piping, electrical and outfitting modules, as
well as for the implementation of a reliable resource
planning system. ERP (Enterprise Resource
Planning) is to integrate the above mentioned
software, as well as the existing systems based on
Autocad, Tribon and Primavera Enterprise
applications.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 35
Production design and planningsoftwareSNC IT system - structure - SNC IT system comprises more than 200
individual work stations connected in a
local network by means of optical fibre,
UTP cable and xdsl modems.
- More than 80% of the individual work
stations are equipped with Pentium IV
processors and minimum 256 MB Ram / 40
GB HDD and are connected by four
different network servers: Windows 2000-
Exchange 2000 / Windows 2003 / Linux
Debian / Novel 4.11.
- The data are stored in "doc" and "excel"
files, "fox" tables and SQL2000 database.
The IT system is using the following
applications:
- For design activities: TRIBON M2 with
licences for the main modules;
- For planning activities: PRIMAVERA
ENTERPRISE;
- LEX Expert for Romanian legislation;
- specific applications for NC cutting
equipment and measuring;
- Specific applications drawn-up by SNC own
IT Dept. for financial-accounting / payroll /
material management and control /
production purposes;
In the nearest future, we intend to buy another 75
individual working stations, together with their
auxiliary equipment, as well as to extend the
existing local network for its relocation within the
new Head Office; another major issue we plan to
finalize within the next period of time is the
implementation of one integrated ERP system
(Enterprise Resource Planning).
NUMBER OF EMPLOYEES:
2,300 persons. In addition we use the services of
about 1200 subcontractors
Romanian Shipbuilding Industry36
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37Romanian Shipbuilding Industry
EXPORT MARKET:
The ability to offer its clients either customized new-
building projects, complying with the latest rules
and regulations of the Class Societies and the
specific requirements of each owner, or a wide
range of ship-repair works performed at high quality
standard and competitive rates, gave confidence to
first class owners and operators who became,
during the years, constant business partners of
Santierul Naval Constanta SA.
Among our main customers for Newbuilding Works,
we may emphasize:
Safmarine / Safore Pty. - South Africa, Exmar /
Bocimar N.V. - Belgium, Ferrostaal AG - Germany,
Deiulemar SpA - Italy, Rynwaal Shipyards BV -
Holland, Kleven Prosjekt - Norway, Thien & Heyenga
AG - Germany, Peter Doehle Schiffahrts GmbH -
Germany
Among our main customers for Repairs Works, we
can mention:
Thenamaris (Ships Management) - Greece, Centrofin
Management Inc. - Greece, Ceres Hellenic Shipping
Ent. - Greece, Ancora Investment Trust Inc. - Greece,
Tomasos Brothers Inc.- Greece, Sun Enterprises Ltd.
- Greece, Tsangaris Bros Ltd. - Greece, John Giavridis
Inc. - Greece, Minerva Marine Inc. - Greece,
Interunity Management Corp. S.A. - Greece, Histria
Shipmanagement - Romania, Thien & Heyenga AG -
Germany, IMMS London, Naviera F. Tapias - Spain,
Deiulemar - Italy, Seatrade Groningen B.V.-The
Netherlands
Disclosure:
All information contained in this document is
intended for commercial presentation only and
therefore our company will not be held liable for any
error contained herein. Furthermore, we reserve the
right to modify the above technical data and
specification at any time without any prior written
notification.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 37
1, Portului Street, 905500, Mangalia, Romania
Phone: +40-241-706 200
Fax: +40-241-756 060
Web: www.dmhi.ct.ro
E-mail: [email protected]
Contact person: Gemal Memetcea
E-mail: [email protected]
COMPANY’S STRUCTURE
OBJECT OF ACTIVITY
- NEW SHIP BUILDING
- CONVERSION AND SHIP REPAIR
- ENGINEERING FOR PRODUCTS AND
SERVICES
- OTHER STEEL STRUCTURES
(BARGE, OFFSHORE PLATFORMS)
PRODUCTION CAPACITY
- NEW BUILDING: Max. 100,000 Dwt
AFRAMAX – 6 Vessels / Year
- SHIP REPAIR: 40 Vessels / Year
NO. OF EMPLOYEES
TOTAL: 3,988
Production: 2,703
Administration: 797
On-job Training Program: 488
Daewoo Mangalia Heavy Industryes
Romanian Shipbuilding Industry38
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39Romanian Shipbuilding Industry
MAIN FACILITIES
Total land surface Aprox. 1.000.000 m2
Hull shops 47.050 m2 2 shops / 15 bays
Outfitting shop 16.845 m2 6 shops / 1 cell
Blasting / painting 3.780 m2 6 cells
Dry docks 51.740 m2 3 dry docks
Quays 1.550 m 3 quays
DRY DOCKS / PLATFORMS / QUAYS
Items Dimensions (LxlxI) Relevant facilities
Dry dock no. 1 304m x 48m x 9m Cranes (4 pcs)
Garanty crane 480 tons 2 pcs.
Jib crane 120 tons 3 pcs.
Dry dock no. 2 322m x 48m x 18m Jib crane 4 pcs (50/16 tons 2 pcs)
Dry dock no. 3 360m x 60m x 13m Jib crane 2 pcs (50/16 tons 1 pcs)
Quay A 620m
Quay B 430m
Quay C 500m
TRANSPORTATION, WELDING
Item Major Equipment
Transportation Heavy Transporter
- 330 Ton Capacity: 1 Unit - Cherry Picker: 20 Units
- 200 Ton Capacity: 1 Unit - Fork Lift: 30 Units
- 450 Ton Capacity: 1 Unit - Trailer & Others: 80 Units
Welding Equipment - Automatic Submerged Arc: 11 Units
- Semi-automatic CO2: over 1,000 Units
- TIG Welding Mach.: 50 Units
- Others: 40 Units
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 39
60,000 DWT Crude Oil Tanker-
Delivered Project
- CLIENT: LMZ Transoil Shipping Enterprises SA
- CONTRACT AWARD: 1ST OCTOBER 2003
- DELIVERY DATE: JUNE 2005
- DIMENSIONS:
LOA = 228.00M
LBP = 219.00M
BREADTH, moulded = 32.20M
DEPTH, moulded = 19.80M
DESIGNED DRAUGHT = 12.30M
SCATLING DRAUGHT = 13.60M
MAIN ENGINE: B&W 5S60MC
Romanian Shipbuilding Industry40
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41Romanian Shipbuilding Industry
Hamburg Süd – Newbuilding
Siister shiip previious buiillt by DSME
Type of Vessel CONTAINERSHIP Depth 24.2 m
Design DSME Draft 12.5 m
Length overall 272.00 m Speed 23.30 knots
Breadth 40.00 m Classification Germanischer Lloyd
Capacity 5,560 TEU ('Twenty feet Equivalent Unit')
Contracted Vessels Six (6) units
Delivery From June 2008 up to March 2009
NSB / GEBAB / Conti– Newbuilding Project
Siister shiip previious buiillt by DSME
Type of Vessel CONTAINERSHIP Depth 21.50 m
Design DSME Draft 12.00 m
Length overall 275.00 m Speed 24.00 knots
Breadth 32.20 m Classification Germanischer Lloyd
Capacity 4,860 TEU ('Twenty feet Equivalent Unit')
Contracted Vessels Four (4) units
Delivery From September 2007 up to March 2008
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 41
ªANTIERUL NAVAL MANGALIA
1, Intrarea Portului Street,
905500, Mangalia-Constanþa
Romania
Phone: +40-241-751 390
Fax: +40-241-751 259
E-mail: [email protected]
Contact person: Eugen Lucian Tudor – General
Manager
Mobile: +40-744-518 675
Any time at your disposal!
SC SANTIERUL NAVAL MANGALIA SA is located on
the Black Sea coast, South-East of Romania, in an
area of drought and temperate climate so that the
yard is favored to operate more than 300 days of an
year at positive ambient temperature.
Mangalia Shipyard, established in 1956, had an
important role in military and civilian shpbuilding
and repair; the admiral ship of the Romanian Navy
was built here.
Company is member of the Romanian Society of
Quality and associate member of European
Organism of Quality (EOQ). Its production capacities
have been certified by the Military Quality
Certification Organism, Accreditation and Survey
(OMCAS) according to ISO-9002 Standard.
Main activity field of S.C.SANTIERUL NAVAL
MANGALIA S.A. is shipbuilding and repair,
upgrading, marketing and service in Romania and
abroad for different types of sea going and inland
water navigation vessels.
Its production capacity id divided into two
productive shops, one design-technological
department, one auxiliary shop for maintenance
and repair of the in-use machinery.
Floating dock
with a lifting capacity of 1750 tf for ships having the
following main particulars:
- length: 100 m (max) - light displacement: 1750 tf
- breadth: 13 m (max) - height fro waterline to mast
top: 21,5 m (max)
- draft: 4,5 m
Slip way
with working facilities can take over - for repairs -
ships of the following main particulars
- length: 70 m (max) - light displacement: 650 tf
- breadth: 14 m - draft: 4 m
Mangalia Shipyard is able to build a large scale of
sea going and inland water navigation vesseles,
specialized vessels, including tankers, container
ships, fishing ships, cargo and / or passenger ships
as well as ship repair and conversion.
Mangalia Shipyard
Romanian Shipbuilding Industry42
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43Romanian Shipbuilding Industry
There were built here different types of ships for
Romanian and foreign partners, as follows:
- RENSEN BV, the Netherlands - Container
ship 95 x 11.40 m, 1997
- RO BO SHIPPING BV, the Netherlands - Gas
tanker hull 84,6 x 10,5 x 3,20/5,20m, 1997
- RENSEN BV, the Netherlands - Chemical
tanker 110 x 11,40 x 5,30 m, 1998
- RENSEN BV - Container vessel 95 x 11,45 x
3,70 m, 1998
- IHDA SHIPBUILDING BV, the Netherlands -
3900 dwt Coaster 87,7 x 12,3 x 7,56m, 2000
- PHILIPP EBERT &SOHNE GmbH, Germany -
Pusher 20,9 x 10mx2,80 m, 2000
- STENNES MARITIME Ltd. , United Kingdom -
Fishing Vessel 44,30 x 10 m x 7,15 m, 2001
- PHILIPP EBERT & SOHNE GmbH, Germany -
Pusher 20 x 10 x 2,80 m, 2002
- VEKA SCHEEPSBOUW BV, the Netherlands -
Chemical tanker hull 110 x 11,40 x 5,40 m,
2004
- MERCURIUS SCHEEPVAART BV, the
Netherlands - Chemical tanker hull 86,00 x
11,40 x 4,5 m,2004
- VEKA SCHEEPSBOUW BV, the Netherlands -
Chemical tanker hull 110 x 11,45 x 5,40m(in
development), 2005
- HENDRICKS SCHEEPSVAART BV, the
Netherlands - Container vessel hull 110 x
11,45 x 3,90 m(in development), 2005
- TEHNOREX INTERNATIONAL S.A.
CONSTANTA, Romania - Intervention boat (3
units), 18,5 x 4,95 x 2,68/1,28 m,2002
- TEHNOREX INTERNATIONAL S.A.
CONSTANTA, Romania - Rescue boat 18 x
4,95 x 2,68/1,50 m, 2001
Number of employees: 214
All our product can be certified by the main
Classification Societies: Lloyd's Register of
Shipping, Germanischer Lloyd, Det Norske Veritas,
Bureau Veritas, etc.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 43
COMPANY NAME:
THE RESEARCH AND DESIGN INSTITUTE FOR
SHIPBUILDING – S. C. ICEPRONAV S. A. Galaþi
Year of establishment: 1966 Address: 19A, Portului
Street, 800025, Galaþi – Romania
Phone: +40-236-460 605; +40-236-415 965
Fax: +40-236-417 836; +40-236-460 265
E-mail: [email protected]
Web: www.icedesign.info; www.icepronav.ro
QUALITY ASSURANCE
ICEPRONAV has implemented the Quality Assurance
System ISO 9001 / 1995 certified by the Certification
Commission of the Ministry of the Interior in
Romania and it is to be certified ISO 9001 / 2000 by
the BV Classification Society.
ICEPRONAV SA KEYS SERVICES
Our reputation goes 40 years back in the research
and design field of activity, having designed almost
1000 various ships starting from pleasure boats
going through navy field to offshore
platforms/vessels, and hundreds of researches
made. Throughout this period of time we have
provided naval architectural, engineering and
design services to the shipbuilding industry,
shipowners
and offshore industry, as well as to
government bodies and public institutions
worldwide.
Our company offers design services for complete
new buildings, conversions, offshore facilities and
installations, feasibility studies incorporating
transport analyses and investigations, services and
consulting activities, technical assistance, research
and development activities.
Research and Design Institute for
Shipbuilding – Icepronav Galaþi
Romanian Shipbuilding Industry44
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45Romanian Shipbuilding Industry
ICEPRONAV SA KEY SERVICES, onsite and
offsite, incorporate the entire design process from
Conceptual Design & Tank Tests to Workshop
drawings, ProductionInformation & "As built"
documentation and are as follows:
- Design and Engineering Activity:
Conceptual design/Outline Project,
Contractual Project, Basic and
Classification Design, Detail Design;
- Consulting, Project Management and
Services: Research and Development
Studies, Project Management,
Hydrodynamics, Stability Studies and
Calculations, Structural Analysis,
Evaluations of Projects, Sea Trials, etc.;
- Research and Development Activities:
Towing Tests, Manoeuvring Tests,
Cavitation Tunnel Tests, Wind Tunnel Tests,
Fire Tests, Propeller Models Workshop,
Models Workshop and Laboratory of
Technologies support these tests.
FACILITIES AND CAPACITY
Located in the Galaþi town, ICEPRONAV is an unique
research and design institute for shipbuilding in
Romania, incorporating all testing facilities for ship
models, a large design department for ships, marine
structures and ship equipment as well as small
production department which supports research
activity of the institute but also is able to
manufacture a wide range of products for other
customers.
The main existing facilities are given below:
1. Design Departments;
2. Large Towing Tank (12m x 6m x 280 m);
3. Small Towing Tank (4m x 3m x 120 m);
4. Maneuvering andOffshore Engineering
Tank(40m x 40m x 1,50 m);
5. Cavitations Tunnel;
6. Mechanical Workshop;
7. Propeller Models Workshop;
8. Ship Models Workshop;
9. Wind Tunnels;
10. Fire Testing Laboratory.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 45
IT&C
The greatest part of the design activity of the
Institute is based upon performing Information
Technology, processing applications which cover all
the stages of the design process, the specialists of
our company being trained and having a long
experience in using the following:
Software:
- FORAN 6, TRIBON - ID, AUTOCAD 2002 - to
draw up ship's Basic Design and/or
Classification Documentation of Ships;
- BENTLEY PLANTSPACE for piping;
- SAFEHULL 10.0 (issued by the American
Bureau of Shipping - ABS, USA), VERISTAR
2.5 (issued by Bureau Veritas - BV, France),
POSEIDON 3.5 (issued by Germanischer
Lloyd - GL, Germany), NAUTICUS 2004
(issued by DET NORSKE VERITAS - DNV,
Norway), MSC/NASTRAN for Windows, for
the structural analysis;
- TRIBON - M 1.4 and TRIBON - M2 sp4 - to
draw the workshop documentation and the
information for production;
- CFD - our own application, FLUENT,
FLOWMASTER;
- MS Project for projects' planning, control
and follow up; -In-house developed
software for various engineering
applications.
Hardware:
- Hardware for the engineering calculations: 200 PCs
- Hardware for TRIBON applications:
- Digital Alpha 2100
- Digital Alpha 4100
- UNIX Internet Server
- Intel Server (WINDOWS based) for TRIBON
M1 and M2 applications
PERSONNEL
The total number of employees is 373.
Romanian Shipbuilding Industry46
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47Romanian Shipbuilding Industry
FOREIGN CLIENTS DATA BASE (selection)
Our reputation goes 40 years back in the research
and design field of activity, havingdesigned almost
1000 various ships starting from pleasure boats
going through navyfield to offshore
platforms/vessels, and hundreds of researches
made. Throughout thisperiod of time we have
provided naval architectural, engineering and
design servicesto the shipbuilding industry, ship-
owners and offshore industry, as well as
togovernment bodies and public institutions world-
wide.Our company offers design services for
complete new buildings, conversions,
offshorefacilities and installations, feasibility
studies incorporating transport analyses
andinvestigations, services and consulting
activities, technical assistance, research
anddevelopment activities.Starting with 1994, our
contracts have been directed more and more to
foreignmarkets in all areas of our field of activity,
namely commercial, offshore and navy shipdesigns
and R&D, resulting with the following export
percentages from ICEPRONAVtotal turnover: 27.33%
in 1996, 89.5% in 2002 and 73.68% in 2005.Our
data base of foreign clients includes companies
from all over Europe, South andSouth-East Asia and
North America, as follows:
- Alstom (Chantiers de L'Atlantique), France;
- Aker Yards, Norway;-BAE Systems, UK;
- Blohm & Voss Shipyard, Germany;
- European Co-operation, Greece;
- Damen Shipyard Group, Holland;
- Ferrostaal, Germany;
- Halifax Shipyards, Canada;
- HDW Shipyard, Germany;
- Hellenic Shipyard, Greece;
- Schiffko GmbH, Germany;
- Saipem, France;
- Saipem, Italy;
- Keppel FELS, Singapore;
- Halliburton, Singapore;
- Hyundai, Korea;
- Thales Group, UK.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 47
SIGNIFICANT PROJECTS (selection)
Passenger Vessel "QUEEN MARY 2"
Documentation type:
Conceptual &Detail Design for hull;
Design system: TRIBON;
Year: 2002-2003.
Special Vessel
Documentation type: 3D Tribon Model built-
upout of about 40,000 2D workshop drawings;
Design system: TRIBON;
Year: 2004-2005.
Offshore Platform for Gas Exploitation.
Documentation type: Classification Design;
Design system: TRIBON;
Year: 2002.
HEAVY LIFT Vessel of 1,600 t
Documentation type: Detail
Design for completeship;
Design system: TRIBON;
Year: 2003.
Oil / Chemical Tanker of 37,000 dwt
Documentation type: Classification Design
andDetail Design for complete ship;
Design system: TRIBON;
Year: 2004-2005.
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49Romanian Shipbuilding Industry
LPG Carrier of 5,600 m3
Documentation type: WorkshopDocumentation for
complete ship;
Design system: TRIBON;
Year: 1999.
Maritime Cruise Vessel "MSC MUSICA"
Documentation type: Advanced conceptual design, Detail Design and
industrialization for hull and accommodation & Detail Design for HVAC;
Design system: TRIBON, PlantSpace,
AUTOCAD;
Year: 2004 - 2005.
Multipurpose Field Supply Vessel
Documentation type: Detail
design forcomplete ship;
Design system: TRIBON;
Year: 1998.
Fast Ferry for Cycladic Islands
Documentation type: Detail Design for complete
ship;
Design system: TRIBON;
Year: 2003.
Bulk Carrier of 170,000 dwt.
Documentation type: Detail Design forcomplete
ship; Design system: AUTOCAD; Year: 1994.
Hydrographic and Oceanographic Researches
Vessel
Documentation type: Detail Design for
complete ship;
Design system: TRIBON;
Year: 2000.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 49
Company name: SHIP DESIGN GROUP
Year of establishment: 1994
Address: 51, Dogãriei Street, 800225,
Galaþi – Romania
Phone: +40-236-476 672; +40-336-401 484
Fax: +40-236-460 336
E-mail: [email protected]
Web: www.sdg-galati.ro
FACILITIES AND CAPACITY
SHIP DESIGN GROUP (SDG) is a design and
engineering company founded in 1994 by unifying a
group of Romanian companies and specialists in
shipbuilding.
Between 2000–2004 the company was member of
CENTRAL INDUSTRY GROUP HOLLAND, under the
name VUYK SHIP DESIGN Galaþi.
SHIP DESIGN GROUP is offering a complete set of
design and consultant services, starting with the
earlier design stages up to workshop information.
The full computerization of design process, powerful
shipbuilding software including self-developing of
software capabilities and good experience of its
staff, maintains high quality level of design services.
SDG is ISO - 9001 certified company.
ORGANIZATION
The company is organized in four technical
departments.
A project manager performs the link and
communication between departments for every
project.
The permanent relationship with owners, shipyards
and classification societies assures the necessary
feedback for the continuous level improvement of
our design services, according to the new
technologies in shipbuilding.
In the terms of internal organization, this
improvement means a permanent update of the
hardware and software capabilities, a high level of
integration of 2D and 3D design methods, quality
control, standardization of design procedures.
Ship Design Group Galaþi
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EXPERIENCE
- General design: Main dimensions, Lines and
fairing, Propulsion, General arrangement.
- Hull: Scantling, Key drawings, Detailed design,
Workshop and cutting information.
- Machinery and Piping: ER arrangement, Shaft line,
Diagrams, Piping routings and isometrics.
- Deck systems.
- Electrical: Diagrams, Control engineering systems,
Distribution switchboards, Cable routing.
- Stability Booklet, Loading Manual, Inclining
experiment.
- Finite element analysis.
- Technical examination and evaluation.
Software capabilities
- Microsoft Windows 2000/XP/2003 on Hewlett-
Packard new-brand systems
- Microsoft Office '97, 2000, XP, 2003
- LINUX
NUPAS-CADMATIC Software:
- HULL
- PIPING
- NESTIX Oy
PIRS (Project Informational and Retrieval Software)
based on Lotus Notes Domino platform AutoDesk
Products:
- AutoCAD
- Mechanical Desktop
- Inventor Series
Adobe Inc. Products
Symantec Security Software and Products
Software development
The main software packages developed by company
are:
CARENA – hull and compartment definition,
compartment computation, hydrostatic
characteristics, intact and damage stability
(deterministic), longitudinal strength. Inclining test;
SURF – smooth hull definition, sections, plate
definition and expansion, bending information, Pin-
Jig and remarking, nesting, compiler for cutting
machine, interfaces in/out.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 51
PRODUCTS
TUGS
SDG has good experience in design of tugs with
shaft line, azimuth or Voith-Schneider propulsion,
having power from few hundred to many thousand
HP.
SMALL CRAFTS
We can design small crafts for patrol service, rescue
or pleasure, steel or GRP construction, small or large
sizes, low or high speed, inland or sea going.
SUPPLY VESSELS
Detailed design and elements of basic design, hull
and outfitting for supply vessels was made by SDG
for clients from Europe and Asia.
SPECIAL DUTY VESSELS
Barges, special pontoons, desalination plant,
dredges, floating docks, Ro-Ro floating ramp,
floating crane, buoys, are few of special type that
was designed by our company.
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53Romanian Shipbuilding Industry
PARTNERS
ADMINISTRATION OF LOW DANUBE (ROMANIA)
AKER BRÃILA SHIPYARD (ROMANIA)
AKER TULCEA SHIPYARD (ROMANIA)
CONSTANTZA SHIPYARD (ROMANIA)
CONSTANTZA PORT ADMINISTRATION (ROMANIA)
DAMEN SHIPYARDS GORINCHEM (HOLLAND)
DAMEN SHIPYARD GALAÞI (ROMANIA)
DAEWOO MANGALIA HEAVY INDUSTRIE (ROMANIA)
GIURGIU SHIPYARD (ROMANIA)
EGON OLDENDORFF (GERMANY)
SHIPYARD K. DAMEN (HOLLAND)
SEC BREMEN (GERMANY)
OLTENITA SHIPYARD (ROMANIA)
RESCUE AND SALVAGE GROUP CONSTANTA
(ROMANIA)
ROMANIAN NAVY (ROMANIA)
SAMMARINA SHIPPING AND TRADING (ROMANIA)
SETE TECHNICAL SERVICES (GREECE)
SPAT SA GALAÞI (ROMANIA)
TEHNOREX CONSTANTA (ROMANIA)
TOUAX ROM CONSTANTA (ROMANIA)
VOLGOTANKER (UKRAINE)
VUYK ENGINEERING GRONINGEN (HOLLAND)
VUYK ENGINEERING ROTTERDAM (HOLLAND)
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 53
18, Melodiei Street, Bl. B4, ap. 75,
800050 Galaþi, România
Phone: +40-236-406 006
Fax: +40-236-464 050
E-mail: [email protected]
www.dmt-design.ro
Contact persons:
Livia Barbalata - Sales Manager Romania
Mobile: +40-722-655 884
Gabriel Georgescu: +40-722-743 406
Dutch Marine Trading Design SA Romania, part of
Dutch Marine Trading Group, is a company
specialized in Trade, Design and Manufacture of a
wide range of naval equipments, intended for
domestic and foreign market. The company provides
technical solutions and services for naval
companies.
The company policy is to ensure his customers that
we make a positive contribution to their company's
competitiveness by delivering the best possible
goods and services at the most competitive prices
and on the most favorable terms.
Designing is based on specific customer
requirements, made by our team of highly skilled and
experienced designers using the latest technologies
in 3D modeling programs. We develop designing and
technical solutions, also in choice of the materials, to
the highest standards, to ensure a long operational
lifetime and durability of our products.
Continuously feed-back to our sales department
ensure the requested design in the most flexible
way, according to all Naval Registers rules. All the
projects are assumed with quality certificates of
Germanischer Lloyd, Bureau Veritas or Lloyd's
Register of Ship, depends on the client request.
Dutch Marine Trading Group's core business:
complete anchor, mooring and towing winches
systems, which can be executed in electric, diesel,
hydraulic and electric-hydraulic driven, optional
self-tensioning. These winches can be delivered as a
complete winch complex with control station, power
pack, anchors, chains, swivels, chain stoppers and
steelwire. Also we deliver complete mooring and
towing equipment, including coupling winches for
barges, capstans, fairleads, bollards, warping
rollers, quick release towing hooks and also other
deck equipments: A-frames, manholes, hatches,
cable trays, etc.
Thanks to our experience in designing and production,
we became specialized in complete dredging
equipments or parts, custom built valves, dragheads,
suction and discharge pipes installation, etc.
Manufacturing relies on an optimum combination
between Western quality standards and East
European best trained and enthusiastic people from
our ISO 9001 audited subcontractors.
The manufacturing of DMT origin equipment is
carried out in cooperation with factories from
Romania or Ukraine.
The manufacturing process is kept under control by
daily check on stages, carried out by our own
inspectors, allowing us to guarantee absolute
quality and fixed delivery time.
Our powerful and outstanding reliable deck
equipment is approved by the most important
Classification Societies as Germanischer Lloyd,
Lloyds Register of Ship, Den Norske Veritas, Bureau
Veritas, ensuring all the onboard safety regulations.
Dutch Marine Trading
Design Galaþi
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55Romanian Shipbuilding Industry
Trading of our goods is based on many years
experience and long term relationship with our
customers.
The main sales office and the logistic department
are in Dutch Marine Trading Design Romania. Sales
offices operate also in Dutch Marine Trading BV, The
Netherlands and Dutch Marine Trading Production
Ukraine, where you can also contact us.
DMT Group is intermediary for special projects in
complex constructions or other kinds of naval
equipment - such as cranes, life saving systems,
rudders, bowthrusters, nozzles, barges in complete
execution or partially built from sections and vary
industrial products presuming welding construction,
machine works.
Complying with strict delivery times worldwide and
providing after sales services such as supply of
spare parts, inspection, maintenance and repairing,
all our products are based on West-European
standards.
TRACK RECORDS
Reference list of delivered product:
- we've equipped more than 600 inland
vessels, 70 seagoing vessels and over 150
pushbarges;
- an important amount of powerful towing
winches, provided to equip tug boats and
on shore towing installation, especially
developed for Damen Group and Smit
International;
- complete equipment or separate parts as
valves, piping, couplings for dredging
installations, supplied to our Western
European traditional customers;
- a wide range of other related deck
equipments as spare parts.
All the supplied products have been produced after
DMT origin projects.
Further, a list including some of DMT customers, for
which we delivered the most part of our product
during period 2002-2005, is given:
- Customers for Deck equipment provided to
equip Tug boats: Damen Group; Smit
International; British Petroleum.
- Customers for Deck equipment provided to
equip Inland and Seagoing vessels:
Rensen bv The Netherlands;Euromaritime
Belgium; Smits Machinenfabriek The
Netherlands; De Gerlien van Tiem The
Netherlands; Vof Oudcomb The
Netherlands; De Waardt Shiptrading The
Netherlands; Aker Kverner Group.
- Customers for Dredging equipment: Van
Oord NV The Netherlands; Royal Boskalis
Westminster NV The Netherlands; Shiyard
K.DAMEN Hardinxveld-Giessendam The
Netherlands; Van der Kamp b.v. The
Netherlands.
- Customers for which DMT intermediates
other equipment: Van der Velden Group
The Netherlands; Bagema bv The
Netherlands.
Hoping this brief presentation will stir up your
interest and awaiting your positive reaction, the
company management assurances you of its sincere
wish to answer to any of your request, in the best
possible conditions.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 55
Address:
1, Aleea Industriilor
120068 Buzãu – Romania
Phone: +40-238-725 430
Fax: +40-238-710 087
E-mail: [email protected]
Web: www.ductil.ro
Contact Person: Maurizio Scarpa - General Director
Activity field, products:
- manufacturing of welding electrodes;
- commercialised of complete range for
welding and cutting: consumables (special
and usual electrodes, solid and flux cored
wires, flux and submerged arc welding
wires), equipments (MMA, automation and
semi-automation, for all processes,
automatic cutting machines with CNC,
panel line, etc.) and accessories (ceramic
baking, protection equipments for welders,
torches, tungsten electrodes, etc.);
- commercialised of filtering and fume
extraction systems;
- services: professional training of welders,
equipments service, technical assistance,
etc
Technical endowment:
- automatic installations of dozing;
- semi and automatic installation of
manufacturing and packaging the welding
electrodes;
- calcination furnace with electronic control;
- own laboratories for testing (chemical
laboratory, mechanical testing laboratory,
spectral analysis laboratory, etc.).
Employees: 320
Ductil Buzãu
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57Romanian Shipbuilding Industry
Export Experience:
AIR LIQUIDE WELDING, present in Romania through
its subsidiary DUCTIL, is a Group with multinational
cover, activate in more of 65 countries.
In shipyards, AIR LIQUIDE WELDING collaborate with
many important shipyards, supplied welding &
cutting solutions for them: CHANTIERS DE
L’ATLANTIQUE (France), IZAR (Spain), AKER (Norway),
DAMEN (Holland) and other shipyards from Ukraine,
Russia, China, etc.
In Romania, through DUCTIL, AIR LIQUIDE WELDING
cooperates with all Romanian shipyards.
cat_constructii_navale_7.qxp 12/1/2005 12:33 Page 57
Contact persons:
Dipl. Eng. Spiridon Costel - General Director
Dipl. Eng. Milea Voinea - General Director Adj.
Phone: +40-239-626 000; +40-239-624 500
Fax: +40-239-616 587; +40-239-617 656
E-mail: [email protected]
SC PROMEX SA - Heavy Equipment Works- is structured into three factories:
- INDUSTRIAL EQUIPMENT FACTORY- HYDRAULIC EQUIPMENT FACTORY- CASTINGS AND FORGINGS
FACTORY
INDUSTRIAL EQUIPMENT FACTORY has machining
shops equipped with complex and performance
machine tools providing high flexibility to
production range. This factory also has heat
treatment and thermo-chemical treatment shops
where quenching and tempering, hardening
(induction hardening included), cementing and
nitriding are carried out.
HYDRAULIC EQUIPMENT FACTORY has machining
shops and special machine tools (machining
centers, special machines for teething), steel
structure and mounting shops (cutting, welding),
heat treatment, thermo-chemical treatment and
induction hardening shops.
CASTINGS AND FORGINGS FACTORY has one steel
foundry (with electric furnaces), one iron and non-
ferrous foundry, precision foundry for special iron
and one forging shop (big and mean size presses),
sand reclaiming system, heat treatment furnace with
automatic process.
REFERENCE PRODUCTS INTENDED FORSHIPBILDING INDUSTRY
I. Piston Steering Gears
1. MC 3.2 (Mn = 32 KNm, Mstock = 40KNm) for
vessels of 500-1000 dwt
2. MC 4 (Mn = 40 KNm, Mstock = 50KNm) for
vessels of 500-1000 dwt
3. MC 5 (Mn = 50 KNm, Mstock = 63KNm) for vessels
of 3000 dwt
4. MC 6.3 (Mn = 63 KNm, Mstock = 79KNm) for
vessels of 4500-5000 dwt
5. MC 8 (Mn = 80 KNm, Mstock = 100KNm) for
vessels of 5000 dwt
6. MC 12.5 (Mn = 125 KNm, Mstock = 160KNm) for
vessels of 7500 dwt
7. MC 16 (Mn = 160 KNm, Mstock = 200KNm) for
vessels of 8000 dwt.
8. MC 20 (Mn = 200 KNm, Mstock = 250KNm) for
vessels of 25000 dwt
9. MC 25 (Mn = 250 KNm, Mstock = 315KNm) for
vessels of 25000 dwt
10. MC 32 (Mn = 320 KNm, Mstock = 400KNm) for
vessels of 25000-35000 dwt
11. MC 40 (Mn = 400 KNm, Mstock = 500KNm) for
vessels of 15000-29000 dwt
12. MC 80 (Mn = 800 KNm, Mstock = 1000KNm) for
oil carriers of 37500 dwt
13. MC 125 (Mn = 1250 KNm, Mstock = 1560KNm) for
oil carriers of 55000-65000 dwt
14. MC 220 (Mn = 2200 KNm, Mstock = 2750KNm)
for oil carriers of 85000-120000 dwt
15. MC 320 (Mn = 3200KNm, Mstock = 4000KNm)
Promex Brãila
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59Romanian Shipbuilding Industry
for oil carriers and ore carriers of 150000- 170000
dwt
II. Rotary hydraulic (hydrostatic) motors with
sliding blades for anchor and mooring winches
1. MHP 5 (working pressure 45 bar, flow Q = 5 l/rev.)
2. MHP 11 (p = 45 bar, Q = 11 l/rev.)
3. MHP 14 (p = 45 bar, Q = 14 l/rev.)
4. MHP 23 (p = 45 bar, Q = 23 l/rev.)
III. Pumping units for driving the hydrostatic motors
for winches
1. Pumping units with axial piston pumps GP-UPA
100 (flow = 100 l/min.)
2. GP-UPA 150 (Q = 150 l/min.)
3. GP-UPA 420 (Q = 420 l/min.)
4. GP-UPA 630 (Q = 630 l/min.)
IV. Hatchcovers driving hydraulic systems
1. Pumping unit for hatchcovers driving hydraulic
systems (tank capacity 470 l, 640 l, 710 l, Pmax =
250 bar) for MV of 4500 dwt, 7500 dwt, 15000 dwt,
65000dwt.
2. Hydraulic cylinders for hatchcovers driving
220 x 125 - 920
270 x 160 - 1261
310 x 180 - 1393
3. Hydraulic driving system for ramps and covers of
RO/RO type vessels.
V. Hydraulic driving systems for ballast - bilge
valves
1. Valves driving pumping units for vessels of 15000
dwt (multipurpose), 35000 dwt (oil carrier), 85000
dwt (oil carrier), 150000 dwt.
2. Rotary servomotors for valves driving (driving
pressure 10 bar), size: 10/150; 10/200; 10/250;
10/300; 10/350; 10/400; 10/500; 10/600; 10/800
3. Rotary servomotors (p = 16 bar), size: 16/100;
16/250; 16/300; 16/400; 16/500; 16/600; 16/800;
4. Linear servomotors for valves driving, size:
10/100; 10/150; 10/200; 10/250;
VI. Deck welded structures
1. Hatchcovers
2. Derrick type deck cranes (30 tons nominal load)
3. Winches (anchor and mooring, towing, fishing,
etc.)
4. Internal walls.
VII. Castings
1. Mooring hawses of all types and sizes
2. Anchors for vessels of 500 dwt up to 165000 dwt
3. Chocks for vessels up to 100000 dwt
4. Stern tube for vessels up to 100000 dwt
5. Tiller (half-tiller) for steering gears with moment
from 3.2 up to 320 tfm (32 - 3200kNm) for vessels
from 1000 up to 165000 dwt
6. Winch cable lifters - all types and sizes
7. Barge components
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 59
VIII. Forgings
1. Crankshafts for 1600 HP ALCO type motors
2. Rudder stock for vessels up to 100000 dwt
3. Tail shaft for vessels up to 100000 dwt
4. Distribution plates for off-shore drilling rigs ( from
forging up to delivery)
5. Connectors for off-shore drilling rig
6. Connecting bolts (legs) for off-shore drilling rigs.
IX. Eco-cleaning, unclogging and dredging
equipment
1. Equipment for eco-cleaning, dredging, excavation
and aquatic decontamination - "PELICAN B580"
type.
Note: Considering the special technical capabilities
of PROMEX, unique products as per customer's
documentation can be produced.
Besides specific equipment for a heavy equipment
works, SC PROMEX SA also has the following:
- Dynamic balancing stand especially for rolling
stock
- Various stands and special devices for production
of approved and certified rolling stock.
- Co-ordinates measurement machine
- CNC pipe bending machine, year of
fabrication 2005
- Thread grinding machines
- Deep boring machines
- machinery for hydraulic blocks machining
- CNC machining centers
- High precision rotating plane grinding machine
- Oxyacetylene and plasma cutting machine - year of
fabrication 2005
- Test stand for hydraulic motors with pallets
- Test stand for line hydraulic boosters
- Test stand for hydraulic hammers
- Test stand for winches
- Test stand for steering gears
- Forging presses of 1600 tf and 2500 tf
- Die forging hammers of 6500 tf, 5000 tf, 3150 tf
and 2500 tf.
- Horizontal moulding machine using Croning
procedure
- Furan based automatic moulding machine - year of
fabrication 2005
Actual number of employees in PROMEX is 1325.
SC PROMEX SA has wide experience in export
continuously supplying to some permanent
customers on European market, such as SMS
DEMAG, SMS MEER, VAI CLECIM, CCL LONDON,
CATERPILLAR, HIS, SENNEBOGEN, CEMTEC,
PAMMINGER MASCHINENBAU, PAUL WURTH, DMT,
AKER BRATTVAAG.
SC PROMEX SA is certified by SLV GERMANY for
welding (WG, UP, MAG, E), re-certified by
Germanischer Lloyd Certificate ISO 9001.
It is presently certified by GL and under certification
process by BV and DNV.
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12, Calea Prutului, 800219 Galaþi - Romania
Phone: +40-236-448 931
Fax: +40-236-448 257
E-mail: [email protected];
Web: www.menarom.ro
Contact Person: Constantin Geambaºu – General
Manager
MENAROM is a joint stock company located in Galaþi
- Romania.
A traditional supplier of marine equipments for the
Romanian shipyards, MENAROM manufactures -
under competitive price and quality conditions -
products intended to fully satisfy the most particular
requirements both of its clients and of various
classification societies, e.g. Lloyd's Register,
Germanischer Lloyd, Bureau Veritas, etc.).
MENAROM manufactures a wide range of products,
such as:
- Anchor and mooring winches; coupling
winches; special winches on customer's
design.
- Hatch covers and ramps (only on
customer's design)
- Capstans
- Life raft davits and cranes (only on
customer's design)
- Welded anchors of HHP-POOL and SHH
type
- Electrical installations: control panels,
switchboards, marine drives
- Warping Rollers,Fairleads and Bollards
- Tailor -made heavy steel construction
- Cable laying ladders
Although our main activity is focused on
manufacturing marine mechanical and electrical
equipments, MENAROM has the technical
endowment necessary to manufacture other types of
technological and metallurgical equipments.
Main Outfittings and Capacities
a) General outfits and capacities:
- Founded: 1870
- Total area: 12.5 hectars
- Number of employees: abt.520
- Number of working workshops: 6: Steel
Construction Workshop; Forging and Heat Treatment
Workshop; Machining Workshop; Assembly
Workshop; Electrical Apparatus Workshop; Special
Tools WorkShop
- Internal roads, all asphalted: abt. 2 km
- Internal Rail road,with possibility to connect with
National Railways
- Connection to outside road to industrial area and
to the river Danube (distance to port: abt 4 km)
Menarom SA Galaþi
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63Romanian Shipbuilding Industry
b) Outfits and Capacities of theAssembly Workshop
- Size of the workshop: (L x B x H) : 95m x 75m x 12m
- Number of assembly bay: 3. Each: 90m x 16m x
12m
- Lifting capacity for two bays: 2 travelling cranes /
assembly bay, each 12.5 t x 8.5 m
- Lifting capacity for the third bay: 1 travelling crane
of 25 t x 8.5 m and 1 of 12.5 x 8.5 m
- Outside storage place for plates, pipes, profiles:
110 m x 24 m
- Two Inside Storage Place ,each 30 m x 10 m x 6 m
- Outside test area for cranes: 75 m x 75 m.
- Platform for Testing cranes and winches, capacity
90 tm (with possibility to extend capacity)
c) Outfits and Capacities of theMachining Workshop
Main machine tools:
- Parallel Lathe 1250 x 6000 type SLP 1250. Max.
machining dia: Ø 1250 mm; Distance between
centres: 6000 mm.
- Vertical Lathe (carousel) SC 33. Max. turning dia:
3300 mm; Max. turning height: 2300 mm; max.
weight of the premachined piece: 18 tons.
- Boring and Milling Machine Ø 150. Longitudinal
stroke of boring head (X) = 940 mm; Vertical stroke
of boring head (Z) = 2000 mm; Transversal stroke of
vertical beam (Y) = 3500 mm; table movement (X) =
2000 mm; Working surface of the table: 3000 mm x
3000 mm
- Portal milling Machine FLP 2000. Working surface
of the table: 2000 mm x 4256 mm; maximum weight
of the premachined piece: 15 tons.
- Radial Boring Machine RF51- Ø80. Maximum boring
diameter without preliminary drilling: Ø80 mm for
steel and Ø100 mm for cast iron; Maximum boring
diameter with preliminary drilling: Ø130 mm for
steel and Ø150 mm for cast iron; Maximum
threading diameter: 100 mm (3") for steel and 125
mm(4") for cast iron; Maximum vertical stroke of the
arm: 1260 mm; Working table surface: 3040 mm x
1520 mm. Turning angle of the arm: 3600;
Inclination of the supplementary table: +/- 450.
- Universal Round Grinding Machine BUT 63.
Maximum diameter for external grinding: Ø630;
Maximum length between centers: 3300 mm;
Turning of grinding shaft support: max. +/- 300;
transversal movement of grinding wheel support:
420 mm; Table turning angle: +/- 40; Maximum
diameter for internal grinding / length: Ø280 mm /
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 63
400 mm.
- Wheel Cutting Vertical Shaper 5B161. Maximum
diameter of the toothed wheel: Ø 1250 mm;
Maximum module of the toothed wheel: m12;
Diameter of the Slide dividing plate: 360 mm;
Maximum distance between tool axis and table axis:
630 mm;
- Wheel cutting milling machine M16. Maximum
external diameter of cylindrical wheel and worm
gear: Ø3000 mm (without counter-support) or Ø1450
mm (with counter-support); Maximum module of the
wheel: m16; Maximum distance between wheel axis
and spindle axis: 1440 mm; Max. diameter / max.
length of the tooth milling cutter: 300 mm / 330
mm; Turning angle of spindle: -100 up to + 1800;
Working table diameter: 1800 mm; Maximum
inclination of teeth: 450.
- Toothed Wheels Grinding Machine NILES. Max.
diameter of plate grinding stone: 350 mm;
Maximum number of teeth: 140; Maximum module
of processing wheel: m10 (on one flank) or m8 (on
both flanks); Maximum angle of the tooth helical
line: 450 (one flank) or 300 (both flanks); Maximum
breadth of the wheel: 160 mm (for 00 helical line
angle) or 110 mm (for 450) ; maximum diameter of
the working table: 500 mm; Maximum stroke of the
slider: 170 mm; Maximum length for grinding
between centers: 520 mm.
d) Outfits and Capacities of the SteelConstruction Workshop
- Size: 95 m x 113 m x 10 m
- Number of assembly bays: 5
- Size of covered assembly bays: 23 m x 90 m x 10 m
- Open central storage for plates,profiles and pipes:
50 m x 24 m
- 4(four) Covered storage shop, each 40 m x 3.5 m x
2 m
- Portal cranes 12.5 t x 16 m and 2 x 6 m;
- Travelling cranes: 12 t x 22.5 m
- Welding jigs: Rotation stand with rolls and portal
positioner for wire feeding units;
- Welding and cutting machines: MIG-MAG
semiautomatic welding units; MIG-MAG automatic
welding units;WIG welding unit; Automatized
machines for submerged arc welding; electric
welding transformers and converters; electric
welding rectifiers; Automatic gas cutting machine
ESAB; portable hand gas cutting machines.
- Three electric baking ovens with max temp. 3000 C
and heat proof containers;
- Heat treatment ovens for complete preheating part
- Machine tools: stationary and portable grinders;
stationary and portable drilling machines; guillotine
cutting machines; bending rolls; chamfering
machines; hydraulic presses(250 t/200 t/150 t);
- Testing stand for anchors pull test;
- Testing equipment; tensile testing machine; charpy
impact machine; tester for Brinell /Rockwell/ Vickers
hardness; universal testing machine; permeameter;
microscope; metallographic structure tester; gama-
flow detector equipment; ultrasonic flow detector;
dye penetrant.
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65Romanian Shipbuilding Industry
Main reasons for choosing MENAROM as your
supplier / sub-supplier:
- Long experience in producing marine
equipment;
- Large production capacity;
- Skilled personnel (many of them - English
speakers);
- Competitive prices;
- Close co-operation with the Customers;
- Quality (ISO 9001 Approved);
- Authorized laboratory
- Authorized forge
- Authorized steel welding workshop
- Authorized welding procedures and
welders
Our client portfolio is including a wide variety of
companies from across Europe:
Export markets:
The Netherlands, Germany, Norway, France,
Bulgaria, Serbia, Greece.
Foreign Clients:
Van Wijk Werkendam BV Holland, Van der Velden BV
Holland, Ship's Equipment Center Holland, Schmitt
Anchors and Chaincables BV Holland, Veth Motoren
BV Holland, Norwegian Deck Machinery Norway,
A.C.B.I. France, Philipp Ebert & Sohne GmbH
Germany, and may others.
Romanian Clients:
Damen Galatz Shipyard, Aker Shipyard Brãila, Aker
Shipyard Tulcea and many others.
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 65
Galaþi Office
132, Al. Moruzzi Street
402 Building, 1 st floor, 800223 Galaþi
Phone:+40-236-448 022
Fax: +40-236-449 146
E-mail: [email protected]
Panel Building
Unit 31, Bariera Traian Street, 800179 Galaþi
Phone: +40-236-315 956
Fax: +40-236-315 681
E-mail: [email protected]
Turnu Severin Office
204, Timiºoarei Street,
220242 Drobeta Turnu Severin
Phone: +40-252-320 101
Fax: +40-252-320 101
E-mail: [email protected]
WE ARE THE SOLUTIONS
PERFORMERS!
has been acting on the Romanian maritime market
for more than 9 years. We provide the full range of
electrical services, starting with engineering and
ending with commissioning and after sales for the
complete electrical system of a ship:
- Engineering
- one line diagram, switchboards and panels, E.C.R.
desks, cargo control, bridge desk, radio navigation -
complete one line diagram, lighting,
communication, fire alarm, alarm & monitoring
- Production
- main switchboards, auxiliary switchboards,
emergency switchboards, starter
boxes, desks (control, bridge, wing)
- Installing
- delivery and mounting of
cable trays and cable penetrations,
cable pulling and connecting, closing penetrations,
cold wire test
- Commissioning
- low voltage switchboards with power management
systems, load sharing and complete automation,
alarm, control and monitoring systems, radio
navigation equipment
RETEC team have proved their expertise in many
types of ships: tugs, pontoons, yachts, coasters,
tankers, passenger vessels, specials, barges. Retec
orders portfolio comprises more than 180 vessels
built in different places all over the world the world:
Vietnam, China, Indonesia, Panama, Korea, Mexico,
Dubai, Australia, Tahiti, Poland, Czech Republic,
Holland, Kazakhstan, Turkey and, of course,
Romania. The main aim of the company policy is to
ensure the satisfaction of the clients - Damen
Group, Hartmann, Wagenborg, Nifra,Alewijnse,
Lenny Yachts, Stentor, Fugro, DMT, Heinen &
Hopman, CPTM, Salero.
Retec Galaþi
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67Romanian Shipbuilding Industry
RETEC is also exclusive distributor on the
Romanian market for a wide range of electrical
equipment -automation, radio navigation, devices
and components for naval use. The range of
products covers the electrical equipment necessary
for a modern ship in compliance with Germanisher
Lloyd, Bureau Veritas, Lloyd's Register, Den Norske
Veritas and other international maritime rules and
regulations.
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 67
Address: 17 Calea Prutului Street, Galaþi, 800205
Romania
Phone: +40-236-448 441, +40-236-448 082
Fax: +40-236-449 444
Email: [email protected], [email protected]
Web: www.tripomet.ro
Persons of contact are Florica Burlacu (General
Director, Phone: +40-744-316 322, 0788-516 888)
and Rãzvan Adumitroaiei ( Marketing and
Devolopment Manager, Phone. +40-744-755 715).
Activity domain is:
Execution installation
and equipment naval;
The main products are: electric and
hydraulic anchor and mooring winches, rollers,
chocks, bolards, filters, chain stoppers, anchor in
welded constructions, endconections, other marine
deck equipment and a wide range of steel welded
buildings.
Our facilities allowed us to make products
with complex machining operations. Also, we are
open to receive from our clients, technical
documentation and working designs for new
products. Our offers are based on low levels of price
and high quality.
During the last years of continuous
developing, TRIPOMET has one of the fastest
growth. Day by day the quality was improved and
was applied the newest technologies. Year by year
was doubled the financial power and company
bought new machines. Economical approach and
operative management is the line who describe the
past and show the future.
One of the factors in company developing is the
policy of investments, on the one hand, and the
budget management on the over hand. TRIPOMET
continuing his programme of investments buying or
building new production facilities, buying new
machines and building his own test stands. Is very
important that a company who works under rulles of
well known Classification Societies like: Lloyd's
Register of Shipping, Germanischer Lloyd, Bureau
Veritas, Det Norske Veritas, to have own testing
facilities.
With regard to production facilities, year by
year, was increased the surface intended for
different production activities and in this moment
we have an independent workshop for construction
of POOL anchors under the licence of Ship's
Equipment Center Groningen b.v. and a new
workshop with a surface over 1500 sqm will be
prepared for execution and mounting of winches or
other marine mechanismes, gear boxes, cranes, etc.
For the future will be payed much attention
for the developing of production facilities with new
machines and new technologies.
In this moment number of hires is 86.
Tripomet Galaþi
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69Romanian Shipbuilding Industry
Our cooperation with western European
companies create the basis that Tripomet to become
an active company on European market, continuing
in this way to climb, step by step, on the way of
affirmation as a top manufacturer and supplier on
marine industry.
Ship's Equipment Centre Groningen b.v. -
Holland, Nifra Holding b.v, Rynwaal Shipyards -
Holland, Aker Brattvaag Winch - Norway, Riderij de
Roeck - Belgium, Schiffswerft Ebert - Germany,
Moseltank A.G. - Luxembourg are only few of our
clients beneficiary of high quality products and, at
the same time, partners in a lot of projects designed
for a revolutionary way of aproch and
implementation.
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 69
11, Calea Prutului Street
6200-Galaþi, Romania
Pone: +40-236-448 700; 448 061
Fax: +40-236-448 732
Email: [email protected]
Web: www.elnav.galati.rdsnet.ro
Contact persons: General Director Brandabur
Corneliu, Chief Engeneer Munteanu Valentin, Gilbert
Popescu, Doru Boros – Marketing Dept.
Short presentation:
Company profile: Steel and Non-ferrous foundry
Established in 1979 as unique propeller producer in
Romania.
Supplier of castings for shipbuilding and other
industries
Supplier of all propellers for the Romanian fleet
between 1979-1990
(several hundred units)
Main production data:
Steel casting capacity: 5.000 tons/year
All kinds of alloy: Carbon & Carbon-manganese
steel,low,medium and high alloy steel.Performance:
10 ton net weight / piece of casting.
The moulding practice is characteristic for a foundry
of unique pieces.
Non-ferrous capacity: 3.000 tons/year
All kinds of brass,manganese bronze,NiAl bronze
(propeller material).
Performance:45 tons net weight / piece of castings
Nakashima Propeller Co.Ltd.Japan Licence for
propeller material
All the facilities for producing large propellers,up to
9,5 m diameter are made in Japan.
Facilities for centrifugal casting of small dimension
bushing with a 20 kg maximum weight and
maximum 250 mm outer diameter.
Cast iron: Capacity: 2.000 tons / year
Grey cast iron: cast pieces of 6.000 kg max. weight.
Nodular cast iron: Cast pieces of 3.000 kg max.
weight.
The moulding practice is characteristic for unique
pieces and small
series products.
Existing facilities for centrifugal casting of 20 kg
max.weight and 250 mm max.outer diameter pieces.
Elnav Galaþi
Romanian Shipbuilding Industry70
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71Romanian Shipbuilding Industry
Steel forging: capacity: 1.500 tons / year
Free or die forging of max.600 kg weight pieces,axis
max.280 mm x
6000 mm max. lenght.
Machining: facilities for rough and finish machining
with big tollerances range.For complexe finish
machining there are possibilities
of cooperation with wellknown local specialised
companies as:
"Mehid" and "Menarom" in Galaþi,"Promex" in
Brãila,"Kvaerner-
IMGB-Bucharest and many others.
Our best known products as anchors
(Spek,Danforth,Byers,Hall, AC14,NAF HHP fully
ballanced and other types on request up to 16.000
kg),Panama bows (both deck and bulwark
mounted),warping
guides and fairlead rollers,kone blocks for
rudders,chain whells and other parts for
winches,propellers,chain elements (anchor and
chain shackles,swivels,Kenter shackles),other spare
parts for shops on
request are exported to clients all over Europe such
as: Seamark
Marine Ltd,Greece,Kettenfabrik Mester
Gmbh,Germany,Wortelboer
Jr.B.V.,Holland,Ship's Equipment
Centre,Holland,Marit,France,
Kocks,Germany,Vicinay,Spain,Rolls Royce
Marine,Norway,Rolls
Royce Oy AB,Finland,Parkostal,Holland,de Jong
Technics,Holland,
G.Baglietto Naval Steel,Italy,JK
Service,Belgium,Velasan ehf,Island,
Boskalis Arkirodon,Greece,Gold Shipping
LTD.,Greece,Zim Israel
Navigation,Bulmarket,Bulgaria,Dutch Marine
Trading,Holland,
Damen Shipyards,HollandWillempot,France,Opatija
Commerce,
Croatia,G.P.S.Marine Contractors,England,Samin
Line,Cyprus,Ermis
Maritime,Greece,Hughes Offshore,Scotlands and
many others.
For these products,laboratories fully equiped fit the
requirements of major members in IACS like
LRS,GL,DNV,BV,ABS, MRS,RINA, MRS,etc.
Business:
Turnover 2003: EUR 3.000.000.-
2004: EUR 4.000.000.-
Employes: 152 persons.
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 71
Address: 2 bis, Smârdan Street, Galaþi,
800701, Romania
Phone: +40-236-833 101, 833 102
Fax: +40-236-833 120
Email: [email protected]
Web: www.galfinband.ro
Activities
Industrial automation systems
Metallic coated steelstrips and sheets
Cold rolled steelstrip and sheets
Certifications
Industrial automation systems
Design, delivery of equipment, tooling of
automation cabinets, development of application
software, commissioning, training, post-guarantee
service
Control and Information Systems Consisting of:
• Open, distributed, scalable and reconfigurable
architecture.
• Commercial off-the-shelf equipment.
• High-speed wired communication and wireless
sensors.
• Resource and diagnostic control
reconfiguration at all system levels.
• Milspec compliance at the system level (901D).
• Configuration and programming of automation
systems with equipment Allen-Bradley,
Galfinband Galaþi
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73Romanian Shipbuilding Industry
SUPERVISING SYSTEMSSCADA systems for industry
DATA ACQUISITION SYSTEMSData acquisition systems, industrial automation
equipment, industrial computers and process
specific software
INTELLIGENT SYSTEMSIntelligent systems for adjustable control using fuzzy
methods and algorithms and neural nets
AUTOMATION SYSTEMS FORAPPLICATIONS ON MARINE EXTRACTIONPLATFORMS
REAL TIME SOFTWAREReal-time software for industrial processes control
developed for MS-DOS, Microsoft Windows
95/NT/2000
DISTRIBUTED ARCHITECTURES
- Distributed client/server architectures
- SQL/ODBC relational database connectivity
METALLIC COATED STEEL STRIPS
AND SHEETS
The steel strips metallic coated with Sn or PbSn
alloy are
made on a specialized technological line.
The installation allows also coating of the steel
strips with
non-ferrous materials (cooper or brass).
The thermal deposit coating method used, with the
improvements made by our specialists, ensures an
uniformity
of the coating layer on both sides of the strip and
thickness
comparable with the ones obtained by electrolytic
deposit.
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 73
APPLICATION RANGE
Machinery industry:
- various parts and components
Electrotechnics and electronics
- cases and accessories
- electronics components
- metallic laces for conductors
- connection boxes for plugs and switches
Light industry
- cans for lacquers and paints
- covers and boxes for food industry
- accessories for stationery
The manufacturing of the cold rolled steel strips
with thickness starting
from 0.06mm is done with a performant quarto
--reversible rolling mill, the
controls and the survey of the parameters being
computer assisted.
The physical and mechanical characteristics of the
strips are obtained by
thermal treatment in bell type ovens controlled by a
process computer.
The slitting lines allows us to obtain a big
dimensional range of finished
products, delivered in protective packing, resistant
to manipulation and
transport.
Using the computer assisted control and through a
severe technological
discipline we can ensure for our products the
dimensional tolerances,
smoothness and aspect imposed by the most
exigent standards.
CHARACTERISTICS
Coating material Layer thickness Thickness [mm] Width [mm] Length [mm] Norms
PbSn alloy * 0.7 ... 2.00 µm/side 0.07... 0.30 4.00 ... 250.00 coil S.F. 559/1996
Sn * 0.7 ... 2.00 µm/side 0.07 ... 0.30 4.00 ... 250.00 coil S.F. 563/1999
Zn * 100 … 200 gr/m2 0.10 ... 0.50 15.00 ... 300.00 coil EN 10142 S.F.
both sides 564/1999
140 … 275 gr/m2 0.50; 0.60; 0.70; 50 … 1500 coil
both sides 0.80; 0.90; 1.00 1000 … 4500
* Dimensional combinations (thickness x width) are available depending on the technical possibilities of the
production lines.
Dimensional tolerances: according to DIN 1544 or EN 10143
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APPLICATION RANGE
Electrotechnics and electronics
- electrical cables armoring
- sockets for electrical bulbs
- casings and accessories for electronics
Light industry
- metallic accessories (hinges, collars, clamps,
seals, reinforcements etc.)
- fittings (lock shields, badges, medals, etc.)
- metallic works (profiles, fenders, earthing belts,
etc.)
- accessories for stationery (file rails)
Light bearings industry
- covers and cages
- bolster rings
Automotive industry
- armoring for car sealers
- various accessories (assembly and fastening
elements, collars, cases and covers, etc.)
Synthetic diamonds industry
- strips without magnetic remanence
CHARACTERISTICS
Product Thickness [mm] Width [mm] Length [mm] Usual Quality Norms
Rolled Strips 0.07 ... 2.50 4 ... 300 coil St2, St3, St4 DIN 1624/1995
Slit Strips* 0.35; 0.40; 0.50; 50 … 1500 coil St12, St13, St14 DIN 1623/1983
0.60; 0.70; 0.80; DC01 … DC04 EN10139/EN10130
0.90; 1.00; 1.25;
1.50; 2.00 1000 … 1500 1000 … 4500 A2, A3 S.F. 558/1996
Sheets* AF34 C10 AFNOR A33-101/1982
Cut to length Slit Strips* 70 … 1400 1000 … 4500 ST1 Kp GOST 380/1976
* Dimensional combinations (thickness x width) are available depending on the technical possibilities of the
production lines.
Surface: O3 or O4, luster or mate, slightly oiled (or not oiled at client's request).
Dimensional tolerances: according to DIN 1544 or EN10140 or EN10131
cat_constructii_navale_7.qxp 12/1/2005 12:34 Page 75
Address: 10, Poitiers Blvd., 6600 Iaºi, Romania
Phone: +40-232-222 023; +40-232-220 268;
Fax: +40-232-220 268
E-mail: [email protected]; web site:
Web: www.fortus-iasi.ro
Country: Romania
Share capital: Private; METALEXPORTIMPORT-
64,7%, SIF II Moldova- 13,6%, AVAS- 12,05,
MFP- 9,5%
Date of establishment: 1976
Paid up capital: 949.8 bil. ROL
Company Profile:
Manufacturer. FORTUS is a heavy machinery
producer, with a metallurgical-
mechanical structure, concieved and built as an
integrated unit having complete technological
capabilities where raw material is transformed in
parts, assemblies and complex equipment.
Major products:
equipment, subassemblies and spare parts for
metallurgy, power generation,
mining, cement industry, chemical industry and ship
building industry.
Production capacity:
- heavy technological machinery: 22,500 t / year
- steel castings: 12,000 t / year
- iron castings: 14,250 t / year
- forgings: 19,000 t / year
Product specification:
shaft-lines and components for AZIMUTH propulsion
systems, rudder stocks and rudder driver
assemblies, tanks, pumps, dredging equipment,
hatch covers,anchors and spare parts for mooring,
steering and propeller systems, SAFIR type flap tail
fin systems for cruissers.
Technical standards:
DIN, GOST, ASTM, JIS, BS
Field of application:
cast, forged, welded, machined and assemblied
products.
Largest products:
max. 131 t steel ingots; max. 42 t forged pieces;
max. 125 t cast pieces.
Secondary operations:
road transport max. 120 t
Main equipment capacities:
2x50 t EAF; 6000 t hydraulic press; 16.0 m vertical
lathe;
toothing machine max. 8.500 mm diameter and 75
mm module, milling machines
17,000x 8,000x 5,000 mm, deep boring machines
max. diam. 600 mm and length 11,000 mm,
installations for semiautomatic welding (MIG, MAG,
WIG) for assemblies up to 120 t,
automatic welding equipment in slag bath and in
CO2 protective shield
Measurement system:
European Metric System
Number of employees:
1980
Fortus Iaºi
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77Romanian Shipbuilding Industry
Type of quality control:
chemical laboratories (QUANTOVAC 3460 / 1997) ,
mechanical testing
laboratories, non destructive control laboratories (
radiographic control, ultrasonic control),
measuring machines on three co-ordinates ( ZETT
MESS )
Quality management:
certification TÜV CERT according to ISO 9001/2001
standard.
Quality certificates authorized by: Welding Institute
of Timisoara, SLV-DVS Munchen-Germany for welded
structures, Germanischer Lloyd and Lloyd's Register
for castings;Germanischer Lloyd, Det Norske Veritas,
Romanian Ship Register and Lloyd's Register for
forging
Volume of sales:
32 mil. USD
Normal terms of delivery:
ExW; FOB location: CONSTANTZA Harbour, GALATZI
Harbour
Payment terms:
30% down payment; 60% at delivery; 10% after the
guarantee period
Bar coding:
Romanian bar coding
Method of transport:
Road and railway transport
Nearest major airport:
Bucharest
Export business:
45% of the sales volume
Contact persons:
General Manager: Gheorghe Chisca
Commercial Manager: Titi Guia
Head of Marketing Dept.: Sergiu Amarandi
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REFERENCE LIST - SHIP INDUSTRY
Romanian Shipbuilding Industry78
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79Romanian Shipbuilding Industry
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