Shell Global Solutions PRODML Business Overview Ron Cramer.

20
Shell Global Solutions PRODML Business Overview Ron Cramer

Transcript of Shell Global Solutions PRODML Business Overview Ron Cramer.

Page 1: Shell Global Solutions PRODML Business Overview Ron Cramer.

Shell Global Solutions

PRODML Business Overview

Ron Cramer

Page 2: Shell Global Solutions PRODML Business Overview Ron Cramer.

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PRODML Introduction

• PRODML - Multi-vendor Data Exchange Format To Support Digital Oilfields

• Scope, Deliverables

• Who is building PRODML?• What are you going to learn in this session?

• Business case for PRODML• Additional clarity about scope, data, and use cases• How will operators and vendors conduct business

different as a result of PRODML?• How you can participate

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GatheringSeparation & Distribution

Injection (Water, Steam, CO2)

Water Handling

GasTreating Facilities

OilTreatingFacilities

GasExport

Facilities

OilExport

Facilities

Reservoir Management:

Gas & OilContract

Deliverability

The Production Domain

Initial Scope

•From bottom of the well to initial separation

•Decisions we can effect in a day

PRODML Producing Asset Scope

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Data Processing / monitoring and reporting software

Application Databases

Fields instruments

AP 3AP 2

real time apps

AP 1 AP xAP 4 AP 5

DCS and real time

applications

DCS historian

Historian

Future Scope

Initial scope

Office Domain

Process ControlDomain

External datatransfer

PRODML IT Scope

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Operators• BP

• Chevron

• ExxonMobil

• Shell

• Statoil

Standards• POSC

Vendors• Halliburton

• Invensys

• OSIsoft

• PETEX

• Schlumberger

• Sense Intellifield

• TietoEnator

• Weatherford

Who is building PRODML?

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E&P Data Problem – How can PRODML Help?

• Real time data rich, information poor• Exxon, BP, Shell, Chevron, Statoil have

millions of electronic instruments • Generating terabytes of data every day • Fields are becoming more and more

electronic• How can PRODML help turn this data

into useful information?

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What is this data?

Now• ESD• F&G• Process

- Reservoir- Well - Surface- Pipeline

• Devices- End elements,

DTS- RTU/PLC- SCADA/DCS

Future

Sensor technology will enable the capture of continuous streams of data from every part of the physical environment

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Disintegrated applications and models?

• Abnormal Situation Management• Production Allocation - Energy Components• Optimization Applications – Case Lift• Maintenance Management - SAP • Reservoir Simulations - MBAL • Well Simulations - Prosper • Pipe Line Simulations - Pipesim• Process Simulations - Romeo

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What is this thing called Optimization?

• Optimization - a word often used, but rarely understood• Often mentioned but rarely achieved• If achieved rarely sustained• One definition – Improving the bottom line by timely,

effective and sustained use of sufficient, good production information

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Gold in them thar data?

• Use data to enable continuous optimization- Artificial Lift Optimization- Continuous estimate of well/reservoir oil, gas, water

flows- Safeguard integrity- Abnormal situation management- Right information to right people, at right time, in right

context, in right workspace to serve right work process- Enable remote operations and real-time process control

• Examples follow

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GasLift OptimizationApplication

SCADA orHistorian

2 Phase FlowModel

Real time dataTo and from wells

Real time dataTo and from SCADA

Optimal Set PointsFrom model

Real time dataTo model

Gaslift Optimization

0.0

0.5

1.0

1 7 13 19 25Time

Oil

Pro

du

ctio

n

.

True Production Potential Periodic Manual Optimization No Optimization Activity

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ESPOptimizationApplication

SCADA orHistorian

2 Phase FlowModel

Real time dataTo and from wells

Real time dataTo and from SCADA

Optimal dataFrom model

Real time dataTo model

ESP Optimization

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Water InjectionOptimizationApplication

SCADA orHistorian

ReservoirModel

Real time dataTo and from wells

Real time dataTo and from SCADA

Optimal dataFrom model

Real time dataTo model

Water Injection Optimization

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Technical Integrity Problem

•WWho’s watching the unmanned wells and facilities ‘round the clock?

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Technical integrity most important

• North Sea one week before Piper Alpha- Explosion in gas compression

module- SCADA system retrieved data,

cause found - Incident could have been

prevented

• Other incidents- Longford- Texas City Refinery raffinate

splitter- Flow assurance – hydrates, leaks - Production facilities get more

fragile as they age!

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Potential Enabled Business Benefits

• Improved technical integrity• Improved safety• Increased production• Reduced OPEX

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PRODML Technical Architecture• Service Oriented Architecture• Applications can act both as client and

server• Standardised services expressed in

WSDL• Interoperability using SOAP protocol and

XML documents

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WellFlo or Prosper

ArchestraWeb service

request

PI historian

Web service data-server interface

Response(wellId, time,THP,CHP,Qlift)

4b

models

3

3 Determine well type

RequestMeasuredData(wellId, time, THP,CHP,Qlift)

4a

4 Get operational conditions

Response(wellId, time,oil, water, gas, co2)

1b

Response(wellId, time,oil, water, gas, co2)2b

RequestSimulatedData(wellId, time, oil, water, gas, co2)

2 Get simulated data

2a

5 Simulate well performance

5

6 Assess results

6

1 Get actual data

RequestMeasuredData(wellId, time, oil, water, gas, co2)

1a

Web service interface for WellFlo or Prosper

Web service request

Web service request

Web service request

Advisor

Web service interface

7 Pass alarm

7

PRODML Example

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Applications doing optimization•Abnormal Situations

•Hydrocarbon Accounting

• Maintenance Management

• Reservoir Simulations

• Well Simulations

• Pipe Line Simulations

• Process Simulations

Real Time Data

•ESD

•F&G

•Process

–Reservoir

–Well

–Surface

–Export

–Pipeline

Data in (input)

Data out (set points orrecommendations)

Data Across

The PRODML Bridge

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Wrap-up

• End goals- Commercial applications (not a stack of paper)- Change the software landscape in upstream

operations

• Pilot applications underway in Shell, BP, Statoil and Chevron

• Completion target is SOON – September• How can you be involved?

- www.prodml.org- Strike up a conversation with the PRODML members

in this room (buy them a beer or two or three?)