SHAKER CABINETpop.h-cdn.co/assets/cm/15/13/Shaker_Plans.pdf · planer, small table saw, router and...
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PLANS SHAKER CABINET JUNE 2015 DEPARTMENT OF CONSTRUCTION
Transcript of SHAKER CABINETpop.h-cdn.co/assets/cm/15/13/Shaker_Plans.pdf · planer, small table saw, router and...
P L A N S
SHAKER CABINET
J U N E 2 0 1 5
D E P A R T M E N T O F C O N S T R U C T I O N
OU R S H A K E R C A B I N E T consists of 10 separate drawings, each meticulously rendered as a pdf that you can print out on an 8-1/2 x 11 sheet of paper or view
on your computer. We think this treatment has made the cabinet as easy to build as possible. The project was designed by Neal Barrett, a long-time PM contributor and one of the nation’s best furniture makers. Neal’s design is accessible to the small-shop craftsman who has a benchtop planer, small table saw, router and hand tools. Traditional details like a flat panel door have been used throughout.
The plans have been prepared for us by illustrator George Retseck, another longtime contributor and an artist who is well experienced drawing our furniture projects. Study George’s plans and you’ll find that he has selected eleva-tion and plan views so that everything is easy to understand. All joints, center lines, and clear-ances are clearly labeled. Nothing is left for you to interpret or guess.
We hope you enjoy building the Shaker cabi-net. Send us a picture of your finished project, we’d like to see it.
The EditorsPopular Mechanics
2 _ P O P U L A R M E C H A N I C S
M A T E R I A L L I S T
Part Name Pieces Dimension
Top/Bottom 2 3/4” x 6 1/2” x 19”
Side 2 3/4” x 5 1/4” x 18 1/2”
Cabinet Stile 2 3/4” x 3” x 18-1/2”
Door stile 2 3/4” x 2” x 18 3/8”
Door rail 2 3/4” x 3” 9 7/8”
Door panel 1 1/4” x 8 3/4” x 13 1/2”
Back panel 1 1/2” x 17 1/2” x 23 3/4”
Shelf 2 3/4” x 5 1/2” x 17”
H A R D W A R E
Knob 1 Part 104KW49
Hinge 2 Part 206 H5
Knob and hinges available from whitechapel-ltd.com
• Allgapsare1/16”:arounddoor,betweendoorpanelandpanelgroove,andatbottomofdoorrailmortises.
• Cutshelfdadoesacrosssidesfromfrontedgetobackedgeandthencleanupanytearoutbymak-ing rabbet on back edge.
• Cuthingemortiseincabinetstile,installhingethenscribe hinge position on door stile.
Construction Notes
S HAKER CAB IN ET
PL AN S
CABINET STILE
3 _ P O P U L A R M E C H A N I C S
5/8”
3/32” DEEP (TYP)
Use 2” X 1 1/2” Hinges #206 H5White Chapel LTD.www.whitechapel-ltd.com
18 1/2”
3”
2”
3 1/16”
2”
3 1/16”
3/4”
Glue stiles to front edgeof side panels. No mechanical fasteners
CABINET STILE
END 3/4”
3”
FACE EDGE
S HAKER CAB IN ET
PL AN S
4 _ P O P U L A R M E C H A N I C S
1/2”
1/4”1/4”
1/4”
1/2” 2”
END
Tenon
INNEREDGE
OUTEREDGE
DOOR RAIL
8 7/8”9 7/8”
7 7/8”
1/2”
1/2”
3”
1”
1/2”
DOOR RAIL S HAKER CAB IN ET
PL AN S
5 _ P O P U L A R M E C H A N I C S
1 1/16”
1/2”
1/2”
GROOVEFOR PANEL 1/4” X 1/2”
FACE 1/2”
DEEP
1 1/16” DEEP
1/2” DEEP
1 1/16” DEEP
1/2” DEEP
DOOR STILE
EDGE
1/2”
1/4”1/4”
1/4”
END
3/4”
2”
1 1/16”
1/2”
2”
18 3/8”
DOOR STILE S HAKER CAB IN ET
PL AN S
6 _ P O P U L A R M E C H A N I C S
11 7/8”
2” 2”
18 3/8”
2”
3”
1/2”
1/4”1/4”
1/4”
8 7/8”
3/16”
DOOR
EDGE
FACE
KNOB
DOOR S HAKER CAB IN ET
PL AN S
7 _ P O P U L A R M E C H A N I C S
5 1/2”
3/4”
5 1/2”
6”
3/4”
2”
3 1/16”
2”
3 1/16”
HINGE MORTISE
SHELF POSITIONSHELF POSITION S HAKER CAB IN ET
PL AN S
19”
18”
1/16” GAP
11 7/8” 3”3”
3/4”
18 1/2”
3/4”
4”
9 1/4”
1/2”
TURNLATCH
2 1/2”
FRONT ELEVATION
KNOB3/4” RADIUSCENTEREDON DOOR
STILE
1/4” 1/2”
TURNLATCH
1 5/8”
5/8”TOP
SIDE
COUNTERSINKSCREW HOLE
FRONT ELEVATION
8 _ P O P U L A R M E C H A N I C S
S HAKER CAB IN ET
PL AN S
3/4”
18 1/2”
3/4”
4”
24”
SIDE VIEW
1/2”
3/4” STILE
5 1/4”6 1/2”
SIDE VIEW
9 _ P O P U L A R M E C H A N I C S
S HAKER CAB IN ET
PL AN S
BOTTOM PANEL
1/2”
19”
3/4”
6 1/2”
3/8”RADIUS
ENDS & FRONT EDGE
SECTIONTHRU
BOTTOM
3/4”
RABBET FOR BACK
1/2”
FRONT
3/8” COUNTER BORESCREW & PLUG HOLES
FRONT
BACK
BACK
TOP VIEW
BOTTOM VIEW
7/8”
6 1/2”
BOTTOM PANEL
10 _ P O P U L A R M E C H A N I C S
S HAKER CAB IN ET
PL AN S
18 1/2”
3/4”
6”
5 1/2”
5 1/2”
3/4”
3/4”
SIDE PANEL
1/2”
1/2”
5 1/4”
1/4” DEEP
1/4” DEEP
1/2” DEEP
SIDE PANEL
11 _ P O P U L A R M E C H A N I C S
S HAKER CAB IN ET
PL AN S
TOP PANEL
19”
3/4”
6 1/2”
3/8”RADIUS
ENDS & FRONT EDGE
END VIEW
1/2”
3/8” COUNTER BORESCREW & PLUG HOLES
FRONT
7/8”
6 1/2”
3/4”
TOP PANEL
12 _ P O P U L A R M E C H A N I C S
S HAKER CAB IN ET
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