SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft...

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Cleveland SHAFT MOUNT & SCREW CONVEYOR REDUCERS

Transcript of SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft...

Page 1: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

ClevelandSHAFT MOUNT &SCREW CONVEYOR REDUCERS

Page 2: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES

Shaft Mount reducers available in sizes 2–10

Suitable for AGMA Class l, ll, or lll applications

Ratios Available: 9:1 (size 2–6), 15:1 & 25:1

Carburized, case hardened, and ground helical gearing

Alloy steel shafts with hardened, and ground gear seats and bearing/seal journals designed to maximize durability and operating life

Double lip spring loaded shaft seals designed to prevent oil leakage in harsh operating environments

Oversized bearings designed to ensure long and reliable service life in severe duty applications

High strength cast iron housings are precision machined to provide maximum support for all shafts

Warranty: 18 months from shipment or 1 year from installation, whichever comes first

Reducers and Accessories stocked in multiple locations

Screw Conveyor reducers available in sizes 2–6

CGUSM 3 - 25

CGUSM X - XXCGUSM for sizes 2-6CGSM for sizes 7-10

Shaft Mount Reducer

Nomenclature Example:

Gear Case Size 2-10

Gear Case Size 3

Ratio: 09 (9:1), 15 (15:1), or 25 (25:1)

25:1 Ratio

NOMENCLATURE

Contents Page

Features/Benefits 2

Selection Guides 3-5

Shaft Mount Reducer Dimensions 6

Shaft Mount Reducer Accessories 6-7

Screw Conveyor Reducer Dimensions 8

Screw Conveyor Reducer Accessories 9

Shaft Mount Reducer Repair Kits 10

Exploded View and Parts List 11

Engineering/Technical Data 12-13

Install/Lubrication Instruction 14-15

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Page 3: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

SHAFT MOUNT AND SCREW CONVEYOR REDUCERSSelection Guide - Class I

** Fan Cooling Required, Consult Factory

3

Selection GuideClass I Service @ 1750 RPM Input Speed

Input HP Output RPM Size-Ratio Size-Ratio 7-89-1213-1819-2627-4546-7879-8586-115116-140141-2008-1011-1516-2324-3334-5960-8081-101102-140141-20010-1314-1920-2829-4142-7576-125126-20013-1819-2526-3839-5758-7071-8182-114115-125126-20016-2223-3233-4950-7071-7475-12519-2728-3940-6061-7071-12024-3435-5051-7071-7879-12032-4647-6970-12041-5960-7071-9091-12350-7071-7576-8081-120

20

25

30

40

50

60

75

100

125

150

7-256-255-254-254-154-15**

7-256-255-25**5-15**4-15

8-257-256-255-15**

9-258-257-256-256-25**6-15**5-15**

9-258-257-257-15

10-259-258-257-25**

10-259-258-25

10-259-25**

10-259-15**

10-2510-15*

10-259-258-257-156-155-154-154-09**4-09**3-09**10-259-258-257-156-155-15**5-09**4-09**4-09**10-259-258-157-156-155-09**4-09**10-259-158-157-156-156-15**6-09**5-09**5-09**10-259-158-157-157-256-15**10-159-158-157-15**7-15**10-159-158-158-15**7-15**10-159-15**8-15**10-159-25**9-15**8-15**10-1510-25**10-15**9-15

Selection GuideClass I Service @ 1750 RPM Input Speed

Input HP Output RPM Size-Ratio Size-Ratio

1/2

3/4

1

1 1/2

2

3

5

7 1/2

10

15

4-64-56-104-56-78-1545-78-1213-234-67-1011-1718-324-56-1011-1516-2627-515-67-910-1718-2627-4647-7071-8586-924-67-910-1516-2627-4041-7475-8586-140140-20056-89-1213-2021-3637-5657-8586-103104-115116-2005-67-89-1314-1920-3233-5657-8586-9394-140141-200

2-25

2-25

4-253-252-252-15

4-253-252-252-15

5-254-253-253-152-15

6-255-254-254-153-15

2-253-252-254-253-252-255-254-253-252-255-254-253-252-156-255-254-253-252-157-256-255-254-153-152-152-252-158-257-256-255-254-153-152-152-092-099-258-257-256-255-154-153-153-092-092-0910-259-258-257-256-155-154-154-093-09**3-09**

Page 4: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

** Fan Cooling Required, Consult Factory

SHAFT MOUNT AND SCREW CONVEYOR REDUCERSSelection Guide - Class II

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Selection GuideClass II Service @ 1750 RPM Input Speed

Input HP Output RPM Size-Ratio Size-Ratio

20

25

30

40

50

60

75

100

125

9-1213-1718-2627-3839-6869-8081-8990-117118-125126-20011-1516-2223-3334-4950-8081-9495-125126-174175-20013-1920-2728-4142-6061-7677-8990-125126-20018-2526-3637-5657-7576-8889-120121-20022-3233-4647-7071-7273-12027-3940-5657-7071-7576-8990-12034-4950-7374-7576-12046-6768-7576-103104-12059-7576-8586-120

7-256-255-25

5-15**4-15**

8-257-256-256-155-15**

9-258-257-256-256-156-15**

9-258-257-25

6-15**

10-259-258-258-15

10-259-258-258-15

10-259-258-15

10-259-15**

10-25

10-259-258-257-156-155-155-155-09**4-09**4-09**10-259-258-157-156-156-095-09**5-09**4-09**10-259-158-157-156-156-096-09**5-09**10-259-158-157-157-156-09**6-09**10-159-158-158-257-15**10-159-158-158-258-157-15**10-159-158-258-15**10-159-25**9-15**8-15**10-1510-159-15**

Selection GuideClass II Service @ 1750 RPM Input Speed

Input HP Output RPM Size-Ratio Size-Ratio

4-64-56-94-56-89-165-78-1112-225-67-1112-1819-344-56-910-1415-2425-474-56-89-1415-2223-3839-7071-754-67-89-1415-2425-3738-6970-8586-136137-14056-910-1314-2122-3839-5960-8586-110111-122123-140141-20056-78-1213-1819-2930-5253-8485-140141-2007-910-1213-1920-2728-4748-8283-140141-150151-200

2-25

3-252-25

4-253-252-252-15

4-253-252-252-15

5-254-253-253-15

2-15

6-255-254-253-15

6-255-254-15

2-253-252-254-253-252-254-253-252-255-254-253-252-156-255-254-253-152-157-256-255-254-153-152-152-258-257-256-255-254-153-152-152-092-099-258-257-256-255-154-153-153-092-152-092-0910-259-258-257-256-155-154-153-093-0910-259-258-257-256-155-154-094-093-09**

1/3

1/2

3/4

1

1 1/2

2

3

5

7 1/2

10

15

Page 5: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

** Fan Cooling Required, Consult Factory

SHAFT MOUNT AND SCREW CONVEYOR REDUCERSSelection Guide - Class III

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Selection GuideClass III Service @ 1750 RPM Input Speed

Input HP Output RPM Size-Ratio Size-Ratio

10

15

20

25

30

40

50

60

75

7-89-1213-1819-2627-4546-7879-9293-141142-20010-1314-1920-2829-4142-7576-9376-125126-131132-20013-1819-2526-3839-5758-7071-114115-125126-20016-2223-3233-4950-7475-104105-113114-125126-20019-2728-3940-6061-7071-9899-125126-20026-3738-5354-7071-8485-8990-12032-4647-6970-7576-110111-12039-5657-7576-8586-11550-7273-7576-120

7-256-255-25

4-15

8-257-256-25

5-15

9-258-257-256-256-155-15**

9-258-257-256-156-156-15**

10-259-258-257-25

6-15**

10-259-258-25

10-259-258-15

10-259-25

10-259-15**

10-259-258-257-156-155-154-154-093-0910-259-258-157-156-155-155-095-094-0910-259-158-157-156-156-095-09**5-09**10-259-158-157-156-096-09**6-09**6-09**10-159-158-157-157-156-09**6-09**10-159-158-158-157-157-15**10-159-158-258-157-15**10-159-159-158-1510-159-25**9-15**

Selection GuideClass III Service @ 1750 RPM Input Speed

Input HP Output RPM Size-Ratio Size-Ratio

1/41/3

1/2

3/4

1

1 1/2

2

3

5

7 1/2

4-65-94-56-78-1545-78-1213-234-67-1011-1718-324-56-1011-1516-2627-515-78-1314-2122-3637-714-56-78-1213-2021-3233-5758-8586-11356-89-1213-2021-3637-5657-8586-103104-140141-2005-67-89-1314-1920-3233-5657-8586-9394-140141-200

2-25

3-252-25

4-253-252-252-15

5-254-253-253-152-15

6-255-254-254-153-15

2-252-254-253-252-255-254-253-252-255-254-253-252-256-255-254-253-252-156-255-254-253-152-158-257-256-255-254-153-152-152-099-258-257-256-255-154-153-153-092-092-0910-259-258-257-256-155-154-154-093-093-09

Page 6: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

SHAFT MOUNT AND SCREW CONVEYOR REDUCERSDimensions

Size M N P Q R S T KEY U V W MAX.

Size A B C D E F G H MIN/MAX J K L

Backstop AssembliesCleveland’s backstop assemblies easily mount internally on the enclosed end of the high speed shaft. They allow smooth one directional operation preventing reverse rotation and slippage. They are dimensionally interchangeable with most other manufacturers’ assemblies.

Note:Torque Arm Assembly Included with Reducer

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Reducer Part # Weight (lbs)Size

Page 7: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

SHAFT MOUNT REDUCERAccessories

Motor MountsManufactured from heavy gauge steel, Cleveland Gear motor mounts provide a solid platform for most NEMA frame motors. The adjustable top plate is used to produce the proper belt tensioning.

Belt GuardsThe CGC belt guard’s hinged design provides

for easy access to belts and sheaves. The slotted metal construction assembles to the reducer and motor mounting holes. They are sized to fit most common sheave diameters.

Tapered Bushing Kits Cleveland Gear twin tapered bushing kits are perfectly sized for CGUSM reducers (as well as other manufacturers’ shaft mount drives). They assure you of fast and simple installation as well as reliable support on both sides of the reducer. All CGC tapered bushing kits come complete with fastening bolts and a full-length key.

Weight (lbs)

Part #ReducerSize

BoreSize

Weight (lbs)

Part #ReducerSize

BoreSize

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Long Motor Mounts Available – Sizes 2 to 6(Please Consult Factory)

Reducer Part # Weight (lbs)Size

Size

Page 8: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

SCREW CONVEYOR REDUCERSDimensions

Items required for Screw Conveyor Drive 1. Shaft Mount Reducer

2. Screw Conveyor Adaptor Kit

3. Output Drive Shaft

8

CGUSM2

CGUSM3

CGUSM4

CGUSM5

CGUSM6

6"-9"9"-12"12"-14"12"-20"

9"9"-12"12"-14"12"-20"

9"9"-12"12"-14"12"-20"18"-24"

9"-12"12"-14"12"-20"18"-24"

12"-14"12"-20"18"-24"

1.502.002.443.00

1.502.002.443.00

1.502.002.443.003.44

2.002.443.003.44

2.443.003.44

6.006.006.696.88

6.006.006.696.88

6.006.006.696.889.13

6.006.696.889.13

6.696.889.13

2.132.132.752.88

2.132.132.752.88

2.132.132.752.883.88

2.132.752.883.88

2.752.883.88

3.003.003.003.00

3.003.003.003.00

3.003.003.003.004.00

3.003.003.004.00

3.003.004.00

7.757.757.757.75

8.638.638.638.63

9.259.259.259.259.25

9.259.259.259.25

9.259.259.25

17/3221/3221/3225/32

17/3221/3221/3225/32

17/3221/3221/3225/3229/32

21/3221/3225/3229/32

21/3225/3229/32

3/4"3/4"3/4"3/4"

3/4"3/4"3/4"3/4"

7/8"7/8"7/8"7/8"7/8"

7/8"7/8"7/8"7/8"

7/8"7/8"7/8"

3.563.563.563.56

3.693.693.693.69

4.004.004.004.004.00

4.254.254.254.25

5.505.505.50

Page 9: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

Size Part Screw Shaft Number Diameter Diameter

Weight(lbs)

CGUSM2

CGUSM3

CGUSM4

CGUSM5

CGUSM6

2SC05152SC05202SC05242SC05303SC05153SC05203SC05243SC05304SC05154SC05204SC05244SC05304SC05345SC05205SC05245SC05305SC05346SC05246SC05306SC0534

6"-9" 9"-12"12"-14"12"-20" 9" 9"-12"12"-14"12"-20" 9" 9"-12"12"-14"12"-20"18"-24" 9"-12"12"-14"12"-20"18"-24"12"-14"12"-20"18"-24"

1.50"2.00"2.44"3.00"1.50"2.00"2.44"3.00"1.50"2.00"2.44"3.00"3.44"2.00"2.44"3.00"3.44"2.44"3.00"3.44"

2021222323242526303132333440414243505254

SCREW CONVEYOR REDUCERSAccessories

Screw Conveyor Adaptor KitsAn SCADK mounting adaptor kit provides all the components needed to prepare a CGUSM reducer for screw conveyor applications. Each kit consists of CEMA mounting adaptor, output shaft keeper plate, oil seal, key and mounting hardware.

Output Drive ShaftsSolid output shafts are tapered to fit CGUSM hollow bore on the adaptor side of the housing. They are available in standard CEMA shaft diameters and configurations.

Adaptor Kits Size Part # 2 2SCADK 3 3SCADK 4 4SCADK 5 5SCADK 6 6SCADK

Weight (lbs)2022253550

Note: Three Hole Drive-Shafts Available (Consult Factory)

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Page 10: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

SHAFT MOUNT & SCREW CONVEYOR REDUCERSService Repair Kits

Torque Arm KitsWhile each reducer comes with its own torque arm kit at no extra charge, Cleveland Gear offers torque arm kits as spare parts. The torque arm kits are composed of interlocking heavy gauge steel parts for proper tensioning and tightening.

Repair KitsCleveland Gear offers two levels of repair kits for gear cases 4–10. KIT1 consists of the input & output seals, gaskets & shims complete set of bearings. KIT2 consists of everything in KIT1 plus the complete set of gearing. KIT2 is offered in all three ratios 9:1 (sizes 4– 6), 15:1, and 25:1.

Kit 1 Kit 2

Size Part Weight Number

CGSM4-KIT1CGSM5-KIT1CGSM6-KIT1CGSM7-KIT1CGSM8-KIT1CGSM9-KIT1CGSM10-KIT1

45678910

25252530355070

10

Size Part Weight Number

2CGTA3CGTA4CGTA5CGTA6CGTA7CGTA8CGTA9CGTA10CGTA

2345678910

101015152030405060

CGSM4-09KIT2CGSM4-15KIT2CGSM4-25KIT2CGSM5-09KIT2CGSM5-15KIT2CGSM5-25KIT2CGSM6-09KIT2CGSM6-15KIT2CGSM6-25KIT2CGSM7-15KIT2CGSM7-25KIT2CGSM8-15KIT2CGSM8-25KIT2CGSM9-15KIT2CGSM9-25KIT2CGSM10-15KIT2CGSM10-25KIT2

Size Part Weight Number

4

5

6

7

8

9

10

505050505050505050125125125125200200250250

Page 11: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

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SHAFT MOUNT & SCREW CONVEYOR REDUCERSParts List & Exploded View

1234567891011121314151617181920

Right hand gear caseOutput hub bearingOutput hub2nd reduction gear key1st reduction gear keyIntermediate Pinion2nd reduction gearOil pipe plugLeft hand gear caseBreather plugOutput hub bearing cover gasketOutput hub bearing coverOutput hub oil sealCover lock washerCover boltCase boltHollow dowelOutput hub collarOutput hub snap ringCase plain washer

Lifting eyeInput shaft oil sealInput shaft bearing coverBearing cover gasketIntermediate bearing coverBearing cover gasketIntermediate pinion bearing (input side)Input shaft bearing (input side)Input shaft square keyInput shaft & pinion1st reduction gearInput shaft bearing (output side)Intermediate pinion bearing (output side)Backstop cover gasketBackstop cover Intermediate cover gasketIntermediate pinion coverCross recessed screwCase nutCase lock washer

2122232425262728293031323334353637383940

Number Part NameNumber Part Name

Page 12: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

9.268.99.688.949.13

197420832118192519161827180918141819

858585808075757575

199421002072204420101863184719251823

23.3724.7524.3825.5625.1424.8424.6225.6624.44

140140140125125120120120120

14.0414.8715.1315.415.3415.2315.0815.1215.42

1851178093617881826

MaximumInput RPM

MaximumOutput RPM

Size

CGUSM2CGUSM3CGUSM4CGUSM5CGUSM6CGSM7CGSM8CGSM9CGSM10

Nominal Ratio 9:1 Nominal Ratio 15:1 Nominal Ratio 25:1

ActualRatio

Maximum Input RPM

MaximumOutput RPM

ActualRatio

Maximum Input RPM

MaximumOutput RPM

ActualRatio

200200200200200

9, 15, 25

9, 15, 25

9, 15, 25

9, 15, 25

9, 15, 25

15, 25

Shaft Size10 20 30 50 80 100 120 140 160 180 200

Size

CGUSM2

CGUSM3

CGUSM4

CGUSM5

CGUSM6

CGSM7

Overhung Load (lbs) at Various RPMNominalRatio

200017505400524065206360746070609100820011400

15101320425041205180506058605540710064009500

12701110368035704510441050804800610055007300

1010890305029603800271042804040500045005950

840730262025403230316036903490410037004750

820710244023703000293034503260405036505050

720630231022402830277032703090370034004500

720630221021402710264031102940355033004300

710620211020502600253029802820340032504250

710620204019802510245028802720330032004200

700610198019202430237027902640320031504150

1 7/161 15/161 15/162 3/162 3/162 7/162 7/162 15/162 15/163 7/163 7/16

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Actual Ratios, Maximum Input Speeds and Driven Speeds

SHAFT MOUNT & SCREW CONVEYOR REDUCERSTechnical Data

CGUSM2 58 lbs

CGUSM3 98 lbsCGUSM4 139 lbsCGUSM5 207 lbsCGUSM6 285 lbsCGSM7 462 lbsCGSM8 633 lbsCGSM9 760 lbsCGSM10 885 lbs

Reducer Weights

Size Weight

Reducer – Output Shaft Overhung Load Ratings

Page 13: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

SHAFT MOUNT & SCREW CONVEYOR REDUCERSTechnical Data

NEMA Motor Information (1750 RPM)

Minimum Sheave Diameters

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CGUSM2CGUSM3CGUSM4CGUSM5CGUSM6CGSM7CGSM8CGSM9CGSM10

Size Nominal RatioShaftDiameter

1 1/81 1/41 7/161 15/162 3/162 7/162 7/16 2 7/162 11/16

5.05.06.57.07.0

9:1 15:1 25:13.04.04.65.46.26.26.28.08.5

3.04.04.65.46.26.26.28.08.5

11 1/22357 1/2101520253040506075100125150200

2.22.42.42.43.03.03.84.44.44.45.26.06.87.48.68.610.510.513.2

7/87/87/81 1/81 1/81 3/81 3/81 5/81 5/81 7/81 7/82 1/82 1/82 3/82 3/82 7/83 3/83 3/83 3/8

143T145T145T182T184T213T215T254T256T284T286T324T326T364T365T405T444T445T447T

NEMAMotor Frame

ShaftDiameter

Horsepower(HP)

MinimumSheave Diameter

Page 14: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

1. Use lifting eyebolts or lifting lugs to lift reducer. 2. Determine the running position from the figures below. Note that the reducer is supplied with four plugs around the sides. These plugs must be arranged relative to the running positions as follows: the bottom plug is the drain plug, please replace this plug with the magnetic plug. REMOVE THE RUBBER STRAP FROM THE BREATHER PLUG, and install it on the top-most hole. Of the two remaining plugs, the lowest one is the minimum oil level plug. The running position is not limited to the positions shown, but if running over 20° either way in position B & D, or 5° in positions A & C, the oil level plug cannot be used safely to check the oil level. It can be used safely to check the oil level if, during checking, the torque arm is disconnected and the reducer is swung to within 20° for positions B & D, or 5° for positions A & C.Because of the different possible positions of the reducer, it may be necessary to make special adaptations using the lubrication filling holes furnished along with other standard pipe fittings, stand pipes, and/or oil level gauges as required.

3. Mount reducer on driven shaft as follows. To ensure that drive is not unexpectedly started, turn off and lock out power source before proceeding. Failure to observe these precautions could result in bodily injury. (A) Install pulley on gearbox input shaft as close to the reducer as possible, and mount reducer on driven shaft, as close to bearing as practical (Keep minimum distance for removing bushing screws, see Fig 2). Failure to do this will cause excess loads in bearings and could cause premature failure. (B) Install motor and wedge belt drive with the belt pull at approximately 90 degrees to the centerline between driven and input shafts (see Fig 3). This will permit tensioning of the wedge belt drive with the torque arm, which should preferably be in tension. If output hub runs counter clockwise, torque arm should be positioned to the right (see Fig 4). (C) Install torque arm fulcrum on a rigid support so that the torque arm will be at an approximate right angle to the centerline through the driven shaft and torque arm case bolts (see Fig 5). Make sure there is sufficient take up in the turnbuckle for belt tension adjustment.

INSTALLATION AND LUBRICATION

B - Breather D - Drain L - Level P - Plug

Note: Below 15 RPM output speed, oil level must be adjusted to reach highest oil level plug “P”.

14

Page 15: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

INSTALLATION AND LUBRICATION (cont.)

Note: Below 15 RPM output speed, oil level must be adjusted to reach highest oil level plug “P”.

Note: If mounting position is “B” or “D” and backstop is used, Consult Factory for proper oil level.

TemperatureMobil TypeAGMA RatingISO GradeCGUSM2CGUSM3CGUSM4CGUSM5CGUSM6CGSM7CGSM8CGSM9CGSM10

15ºF to 60ºF

SHC 630 SHC 630 SHC 6325 5 6220 220 320

60ºF to 125ºF 60ºF to 125ºF

1-400 RPM1-150 RPM1-100 RPM1-40 RPM1-40 RPM1-40 RPM1-40 RPM1-40 RPM1-40 RPM

N/A151-400 RPM101-400 RPM41-400 RPM41-400 RPM41-400 RPM41-400 RPM41-400 RPM41-400 RPM

1-400 RPM1-150 RPM1-100 RPM1-40 RPM1-40 RPM1-40 RPM1-40 RPM1-40 RPM1-40 RPM

Recommended Oil Information

Approximate Oil Capacity (quarts)

15

ABCDEF

.8751.62511.6251.75

1.51.5.752.252.6253

2.8752.251.251.753.3754.25

3.2543.25478.625

4.2554.2568.6259.125

6.587.259.2515.37516.375

8.51110.58.519.12516.375

131312.514.2525.37525.375

231415.7518.754141

MountingPosition CGUSM2 CGUSM3 CGUSM4 CGUSM5 CGUSM6 CGSM7 CGSM8 CGSM9 CGSM10

Page 16: SHAFT MOUNT & SCREW CONVEYOR REDUCERS … · SHAFT MOUNT & SCREW CONVEYOR REDUCER FEATURES Shaft Mount reducers available in sizes 2–10 Suitable for AGMA Class l, ll, or lll applications

CLEVELAND GEAR’S LIBRARY OF INFORMATION“MUSTS” FOR YOUR ENGINEERING DEPARTMENT

Catalog #810–“WG” Series Speed Reducers Ratings, selection and dimensional information for 40mm to 200mm center distance drives in ruggedcast iron housings. Includes single reduction and double reduction models.

Catalog #750–Standard Parallel & Custom DrivesStandard Parallel Shaft, Reverse Engineered and Custom Enclosed Gear Drives Brochure. Provides information on our capabilities and depicts units & the applications Cleveland has manufactured.

Catalog #410–“M” Series Modular Speed

ReducersRatings and dimensional data for

the 1.33" to 5.25" center distance drives, both single and double

reduction worm gear drives. Accessory kit information is

provided. Part numbering and configuration data is also included.

Catalog #901–Cleveland Gear CapabilitiesOverview BrochureInformation on CGC history, open gearing, enclosed drives, current design and production capabilities. Also includes gear-box rebuild and refurbishment services.

Catalog #425–Stainless Steel Speed ReducersInformation on Cleveland’s Stainless Steel worm gear reducers for food, beverage and tough environmental applications. Three center distances available for quick delivery.

Catalog #412–Inline Helical Ratio

MultipliersCreate Double Reduction

Helical Worm gear units from stock components.

Available in three case sizes, NEMA flange sizes 56C to 210TC. Offered & stocked

in 5 ratios.

Catalog #700–Millennium Gear Drives

Catalog provides data on ratings, dimensions, and design configurations for

5" - 12" C.D. drives. Universal mounting with motor adapters & helical

attachments.

TOLL-FREE 800-423-3169 FAX 216-641-2731

CLEVELAND GEAR CO.

www.clevelandgear.com

3249 EAST 80th STREETCLEVELAND, OHIO 44104

PHONE 216-641-9000

Catalog #600–Cleveland Open Worm

GearingProvides dimensional and

rating data for a broad rangeof ratios in center distances

from 3" through 36".Dimensions for both bolt on

and composite type gearsare shown.

2017 Cleveland Gear Company Printed in the U.S.A. CG 310