sf Merlin Comman Railmerlindiesel.com/downloads/MerlinCommonRail.pdf · Merlin Common Rail / EUI...
Transcript of sf Merlin Comman Railmerlindiesel.com/downloads/MerlinCommonRail.pdf · Merlin Common Rail / EUI...
Mer
lin C
omm
on R
ail /
EU
I Too
ls
Merlin Common Rail / EUI Toolsand Accessories CatalogueLeading The Way in Diesel Technology
www.merlindiesel.com
• Fuel Pumps• Parts• Test Equipment• Filters• New Generation Workshop• Diagnostic & Vehicle Care Centre • Miscellaneous Accessories
COMMON RAIL INJECTORS
REPAIR TESTSockets 1 Test Adaptors 7-8 Special Tools/Tool Kits 2-3 Back-Leak Connectors 8-9 Injector Holders/Lapping Kits 4 High Pressure CR Test Pipes 10Measuring Kits 5 S300-1 Adaptor Cables 11P350 Assembly Press 6 Shim Kits Please ask for a copy of our new Common Rail Shim Catalogue for the full range of shims.COMMON RAIL PUMPS
REPAIR TESTGeneral Tools 12-15 Adaptors 16 Drive Couplings 17 Pump Mountings 18-19ON-ENGINE TOOLS
Injector Pullers 20-21 General 22-23 Tool Kits 24-25 Delphi Diagnostic Equipment 26 CR Electrical Connectors 27
EUI
REPAIR TESTSockets 28 Test Adaptors 31-32 Shims & Valves 29 Miscellaneous Tools & Equipment 30
COMMON RAIL & EUI GENERAL EQUIPMENT 33-36
TEST EQUIPMENT 37 Details of our range of the latest MERLIN common rail and EUI test equipment are available in our new Automotive and Marine Product Range Catalogues. Please ask for a copy.
CONTENTS
COMMON RAIL INJECTOR REPAIR
SOCKETS
1Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
Pilot Valve SocketsT021-921 6.5mm T021-926 7.5mm
Nozzle AdaptorsT021-928 17.5mm x 8T021-938 14, 15, 17, 19mm x 6 kitT021-951 16mm x 8
Window SocketsT021-931 27mm MAN T021-933 28mm CRIN
Torx SocketsT021-937 10mm 0 986 613 632 T021-937a 12mm 0 986 613 631T016-834 TX40 for CP1
T021-927Siemens Socket 1.4/1.6 PSA Ford
T016-704K3 Pin Denso Kit
Note: Available in kit T021-1002 on page 3.
T016-704A Pins for Denso Kit T016-704K
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T021-947Ball Bearing Stroke Measuring Tool (see page 3)
T021-948Injector Assy Tool M27 0 986 613 613 Bosch CRIT021-948NG As above but non-gen.
T021-952Fibre Ring Insert Tool 0 986 613 640 Bosch CRIT021-952NG As above but non-gen.
T021-965Fibre Ring Insert Tool (Truck) Bosch CRIN
T021-968Valve Assembly Puller
T021-99225mm Siemens Inj Nut
T021-946Extractor For Fibre Ring
Valve Seat ExtractorT021-961 15mm 0 986 613 623 T021-962 17mm 0 986 613 626 Bosch CRI
T021-930Fibre Ring Puller Kit
SPECIAL TOOLS
COMMON RAIL INJECTOR REPAIR
2
COMMON RAIL INJECTOR REPAIR
TOOL KITS
3Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
Contents
Fibre Ring Insert Tool CRI Fibre Ring Insert Tool CRIN Valve Seal Extractor 15mm Valve Seal Extractor 17mm Pilot Valve Socket CRIN
Pilot Valve Socket CRI Angle Setting Piece Solenoid Sockets CRI Solenoid SocketsHP Seal Removal Tool
T021-1001CAT6.6CR Injector Stripping Kit
T021-97335 Piece Bosch Stage 3 Repair Tool Kit
T021-1002Denso CR Injector Stripping Jig
BALL SEAT LAPPING
INJECTOR HOLDERS
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T021-924Tool kit for lapping CR injector ball seat
T021-019Injector Holder 13, 15mm
T021-922Injector Holder 14, 16, 20mm Volvo, BMW, Ducato
T021-925
Injector Holder 15, 17, 18, 22mm
T021-969Common Rail Injector Mounting Clamp Universal vice mounted injector clamp for holding various types of common rail injectors.
T021-1003Denso Injector Mounting Clamp
GENERAL ACCESSORIES
COMMON RAIL INJECTOR REPAIR
4
ARMATURE STROKE MEASURING KITS
FOR A FULL RANGE OF SHIM KITS PLEASE REFER TO OUR NEW SHIM KIT CATALOGUE
COMMON RAIL INJECTOR REPAIR
MEASURING KITS
5Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T021-947Armature Stroke Measuring Tool
For Stage 3 Repair (Pilot Valve Replacement)On Bosch Common Rail Injectors Types CR1,CR2.0 & CR2.2
MERLIN S350KArmature Stroke Measuring Tool
Merlin Kit for Stage 3 Repair (Pilot Valve Replacement) on all Bosch Common Rail Injectors including: CRI 2.1 AND CRIN 1, 2 & 3Consists of:
T021-956Dial gauge holder kit for measuring ball bearing stroke on all Bosch common rail injectors. Supplied with 17 & 19mm adaptors
S350Armature stroke test unit c/w 3 adaptor cables
T016-850Digital Dial Indicator
T021-957Pin
All parts are available separately
T016-850Digital Dial Indicator Range: 12.500mm Resolution: 0.001mm
T021-942Shim Kit Solenoid Diameter/Hole: 15.70mm/10.50mm Range: 1.20-1.30mm by 0.01mm
T021-960Shim Kit Solenoid Diameter/Hole: 23.70 mm/19.00mm Range: 0.90-1.00mm by 0.01mm
6
MERLIN P350 STAGE 3 PNEUMATIC PRESS
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
• Allows adjustment of air gap on CR 2.1 injectors
• Easy removal & re-fitting of solenoid sleeve
• Mandrels included to remove and fit sleeve
• Acrylic enclosure & two switch operation for safety
• Requires workshop air supply at 6bar pressure
ASSEMBLY PRESS
COMMON RAIL INJECTOR REPAIR
BOSCH FSA 050
FSA 050
Electrical testing of all makes of Common Rail Injectors for workshops carrying out Piezo injector repair.
The unit offers a quick and accurate way to determine the integrity of the piezo stacks and solenoid windings. Some of the other functions include insulation analysis, continuity measurement, resistance measurement, capacitancemeasurement and can be linked via Bluetooth to PC so results can be storedand printed out.
COMMON RAIL INJECTOR TEST
ADAPTORS
7Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T021-027Bosch Injector Test Adaptor 29mmMAN 464
T021-918NBosch Injector Test Adaptor 26.5mm Cummins Iveco
T021-920Bosch Injector Test Adaptor 32mm Renault Bus
Denso Injector Test AdaptorT021-934 095000-055* J. Deere T021-935 095000-5480/5050
T021-949Bosch Injector Test Adaptor 26mmMan
T021-950Bosch Injector Test Adaptor 28mmVolvo Deutz
Quick Test ConnectorT021-970 6.5mm T021-971 9.0mm
T021-980Injector Test Adaptor Cummins/Case
T021-994Delphi smart Injector Test Adaptor
T031-3050CR Injector Test Clamp Kit for most test benches, suitable for Bosch, VDO and Denso injectors
T031-3051Universal Test Injector Clamp
T031-3053Caterpillar Back-leak Adaptor Kit(A12077)
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
ADAPTORS
COMMON RAIL INJECTOR TEST
8
BACK-LEAK ADAPTORS
BOSCH BACK-LEAK ADAPTORS
DELPHI BACK-LEAK ADAPTORS
T021-97212 pcs Bosch CRIN Test Adaptor Kit
T021-1004Universal Commercial VehicleInjector Test Kit
T021-202ABosch Back-leak ConnectorsM003-501
M003-502Bosch Back-leak Connectors 1800
T021-205Back-leak Pipe for Bosch Piezo0 986 612 922
YDT562Bosch Euro 5 Back-leak Adaptor
T021-201Delphi Back-leak ConnectorsYDT275
HK1120Delphi DFI 1.5 Back-leak Adaptor
M003-503Delphi xc4
COMMON RAIL INJECTOR TEST
ADAPTORS
9Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
DENSO
SIEMANS
T021-945ADenso Back-leak Connectors
M003-510Denso Back-leak Connectors 1800
M003-512Leak-off clip
YDT561Continental Euro 5 Back-leak Adaptor
M003-505‘Y’ Back-leak Adaptor
M003-506Back-leak Adaptor 1800
M003-507Back-leak Adaptor 450
M003-508Back-leak Adaptor 900
INJECTOR HP FLEXIBLE TEST PIPES
TEST BENCH HP FLEXIBLE TEST PIPES
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
TEST PIPES
COMMON RAIL INJECTOR TEST
FLEXIBLE TEST PIPES
T014-101 550 x 2.0 (14X14)
T014-102 450 x 2.0 (12X14)
T014-103 450 x 2.0 (14X14)
T014-104 220 x 2.0 (12X14)
T014-105 220 x 2.0 (14X14)
T014-106 550 x 2.0 (12X14)
T014-107 550 x 2.0 (12X12)
T014-1081/4 NPT x 1/4 NPT
MERLIN S3000 BOSCH 815 HARTRIDGE
T014-150M14 x M14 (Similar to 1 680 712 227)
T014-109M12 x M14 (Similar to 1 680 712 229)
T014-110M12 x 1/4NPT (Similar to A079B11)
T014-111M14x1/4NPT
10
The MERLIN S300-1 is a single unit designed to test both electro-hydraulic and piezo type injectors. When used in conjunction with a Merlin S400A or S425A air operated injector tester, a common rail injector can be operated sufficiently to observe the nozzle spray pattern and measure the back-leak time.
It can also be used with manually operated injector testers. Supplied complete with electrical mains cable, connection cable with 4 adaptor cables to suit Bosch, Denso, Delphi, Piezo and general purpose applications.
S300-1 Common Rail Injector System tester, one unit for the following systems: Bosch, Delphi, Denso & Siemens (VDO) Piezo function.
T031-3402Adaptor CableDelphi DFI 1.5 Euro 5 for S300-1
T021-301Adaptor CableDelphi for S300-1
T021-303Adaptor CableBosch for S300-1
T021-304Adaptor CablePiezo for S300-1
T021-305Adaptor CableUniversal for S300-1
T021-306Main Lead for S300-1S300-1
T021-307Lead for S350S300-1
MERLIN S300-1 COMMON RAIL TEST SYSTEM
COMMON RAIL INJECTOR TEST
S300-1 ADAPTOR CABLES
11Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
REFER TO PAGE 38 FRO DETAILS OF ALL MERLIN CR/EUI TEST EQUIPMENT
PUMP VICE
TAPPET LIFTERS RE-BUSHING TOOL KITS
T016-202ASwivel Vice Base
T016-202BSwivel Vice Flange Attachment Bosch CP1
T016-202CSwivel Vice Flange Attachment Renault 1.5 dCi Delphi
T016-202DSwivel Vice Flange Attachment Bosch CP3
YDT358Tray for rollers
TAPPET LIFTERST016-675 0 986 612 427 T016-675L Ford 110 Duramax Bosch CP3
T016-682Re-Bushing Tool Kit Bosch CP3
T016-683Re-Bushing Tool Kit Bosch CP1
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
GENERAL
COMMON RAIL PUMP REPAIR
12
13Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
SOCKETS
GENERAL
COMMON RAIL PUMP REPAIR
T016-626T40 Torx Socket Renault Bosch CP2
T016-627T40 Torx Screwdriver Renault Bosch CP2
T016-681Torx Socket For Suction Valve Bosch CP3
T016-684High Impact Torx Socket Set
T016-701Socket for Inlet Connectors0 986 612 991 Bosch CP3
T016-864Siemens pump sensor wrench
T021-98830mm Socket
T021-98928mm SocketSiemens Sensor CP1
T021-990Socket CP4 Value
T021-991 SocketTorx Denso HP3/HP4
T021-993Camcar Kit T10-T45
T016-677Insert Tool Low Pressure Connection 0 986 612 200 Bosch CP1
T016-678Insert Tool Low Pressure Connection 0 986 612 201Iveco Bosch CP1
T016-679Insert Tool Low Pressure Connection 0 986 612 205 Renault Bosch CP1
T016-680Shaft Seal Inserter 0 986 612 422 Bosch CP1, CP3
T016-702Drive Seal Tool
T016-703Bearing/Oil-seal Tool Kit Delphi DFP1
T016-709DRV Valve Dismantling Tool Bosch CP1-H, CP3, CP4
T016-825Mounting Mandrel for Gear Pump 0 986 611 665 Bosch CP1-H Use with T016-826
T016-826Mounting Mandrel for Gear Pump0 986 611 675 Bosch CP1-H Use with T016-825
ASSEMBLY TOOLS
COMMON RAIL PUMP REPAIR
14 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T016-827Assembly Tool for Return Valve 0 986 612 911 Bosch CP1-HT016-827NG Non-genuine version
T016-828Press In Tool 0 986 612 970Bosch CP1-H
T016-829Filter Extractor Tool 0 986 613 153 Bosch CP1-HT016-829NG Non-genuine version
T016-830Filter Insert Tool 0 986 613 154 Bosch CP1-H
T016-831Assembly Tool 0 986 613 169 Bosch CP1-H
T016-832Assembly Tool 0 986 613 161 Bosch CP1-H
T016-833Puller Tool 0 986 613 165 Bosch CP1-H
ASSEMBLY TOOLS
15Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
GENERAL
COMMON RAIL PUMP REPAIR
16 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T016-693Fuel Connection Kit Bosch CP1-K
T016-694Transfer Pressure AdaptorDelphi
T016-695Transfer Pressure AdaptorBosch CP3
T016-697Transfer Pressure Adaptor Bosch CP1-H
T016-698Transfer Pressure AdaptorSiemens
T016-699Transfer Pressure AdaptorDenso HP2
T016-708Pressure Sensor AdaptorBosch / Siemens
T016-822Adaptor - Dummy Regulator Denso HP3
T016-876Bosch CP4.2 fuel connection adaptor for use with M14 high pressure test pipe. WAS T021-979
ADAPTORS
COMMON RAIL PUMP TEST
COMMON RAIL PUMP TEST
TEST COUPLINGS
17Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T011-005Drive Coupling 20mm ADC95-1
T011-039Drive Coupling 25mm1 686 430 026 Bosch CP3
T011-040Drive Coupling ADC288 Delphi DFP1
T011-041 Tang Drive 8mm Mercedes T011-042 Tang Drive 9mm Siemens T011-043 Tang Drive 10mm Denso, Transit, Fiat Multijet
T011-053Drive Coupling, splinedMAN CP3
T011-054Mercedes Drive CouplingT011-054AThreaded Adaptor for T011-054
BOSCH TEST BENCHES
T012-039Mounting Flange 68mm Ø Delphi
T012-040Mounting Flange Bosch CP1-K
T012-044Mounting Flange 50mm Ø Bosch CP4
T012-204Mounting Flange 50mm Ø MercedesBosch CP3
T012-301Mounting Flange 50mm Ø Renault 1.5 dCi Delphi
T012-029Universal Mounting for Bosch test benches 1 688 010 129
T012-015Universal Mounting for Bosch test benches 1 688 010 124
T012-001Merlin Universal Mounting Bracket which permits Hartridge and Merlin mounting flanges to be used on Bosch test benches.
18 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
MOUNTING FLANGES
COMMON RAIL PUMP TEST
COMMON RAIL PUMP TEST
MOUNTING FLANGES
19Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
MERLIN/HARTRIDGE TEST BENCHES
T012-004Mounting Plate 50mm Ø For CP3 0 445 020 007 Pump
T012-302Mounting Plate 50mm Ø Mercedes Tang Drive
T012-303Mounting Plate 50mm Ø Delphi Renault 1.5 dCi
T012-305Mounting Plate 68mm Ø With 50mm Ø insertUniversal including Delphi DFP1
T012-305-4646mm Ø insert for T012-305T012-305-6060mm Ø insert for T012-305
T012-306Mounting Plate 50mm Ø Bosch CP4
T012-307Mounting Plate 107mm Ø With 80mm Ø InsertBosch
T012-308Mounting Plate Siemens Lion V6
T012-309Siemens Renault/Nissan 1.5 dCi
20 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
INJECTOR PULLERS
COMMON RAIL ON-ENGINE
T021-035Injector Extractor Iveco Tector
T021-036Injector Extractor Mercedes 'A'
T021-036AInjector Extractor Mercedes 'A' Twin Version
T021-038Injector Extractor Alfa 156, Fiat
T021-048Injector Extractor Mercedes 'A' & 'E'
T021-048ABosch Adaptor M27 x 1 For T021-048
T021-917Injector Puller Mercedes Sprinter
T021-923Injector Extractor Mercedes OM611, 612, 613 Etc
T021-929Injector Puller Siemens
T021-932Injector Removal & Rotating Tool 0 986 611 481
COMMON RAIL INJECTOR PULLER KIT
T021-007
Common Rail Injector Puller Kit for Renault/Vauxhall/Nissan
Specifically for Renault 2.0 dCi M9R series engines fitted 0 445 115 007* injector. (*Official Renault referencefor 0 445 115 022)
These are fitted to Renault/Vauxhall/Nissan applicationsas follows:
RENAULT: ESPACE, KOLEOS, LAGUNA, MEGANE, SCENIC, TRAFIC 2.0 dCi NISSAN: QASHQAI, X-TRAIL 2.0 dCi
VAUXHALL: VIVARO 2.0 CDTI
This puller kit can also be used with some other types of injectors.
21Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
COMMON RAIL ON-ENGINE
INJECTOR PULLERS
T016-625Puller BMW CP1
T016-704 Rail Plug SocketDelphi 3 Pin
T016-705Drive Gear Puller Delphi Kia/Hyundai
T016-801Timing KitFiat/Iveco Multijet 1300-1900
T016-802Timing Kit Renault 2.2, 2.5 dCi
T016-802nTiming Kit (New Type) Renault 2.2, 2.5 dCi
T016-803Timing Kit Iveco
T016-804Timing Kit Renault, Peugeot, Citroen
T016-805Mounting Tool Ford Duratorq 2.0, 2.2, 2.4
GENERAL TOOLS
COMMON RAIL ON-ENGINE
22 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
23Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
COMMON RAIL ON-ENGINE
GENERAL TOOLS
T016-807Timing Kit YDT201 Engine & Camshaft Pins Renault K9
T016-808Timing Kit YDT202 Camshaft Bar & Engine Pin Ford Lynx
T016-806Timing/Tool Kit YDT250 Peugeot/Citroen Suzuki
T016-815Timing Kit YDT381 Ssangyong
T021-916Cyl Head Reamer Kit For Delphi/Bosch CR Injectors
T026-027Kneeling Pad14” X 21”
T016-874Rail Pressure Sensor AdaptorAvailable separately: Nipple A1178314mm nut 4515910412mm nut M001-105
T021-975Universal Rail Pressure TesterDesigned to diagnose faults on rail pressure sensors fitted to Bosch, Delphi and Denso CR systems.Can be used on the vehicle or test bench.
T016-809Pump Puller & Stroke Holding Tool Renault 2.2 dCi
TOOL KITS
COMMON RAIL ON-ENGINE
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress. 24
T026-001Common Rail InjectorExtractor Kit
3 PC Fitted mainly to Mercedes C & E class, Sprinter and Chrysler Grand Cherokee 2.7CRD (00>)
T026-002Common Rail InjectorExtractor Kit
Suitable for Peugeot and Citroen 2.0 HDI, 110,135 HP with DW 10 engine code
T026-003Common Rail InjectorExtractor Kit
VW/Audi
T026-004Injector Extractor
Short length 230mm with 8, 12 & 14mm adaptors
T026-005Common Rail InjectorExtractor Kit
9PC Length 350mm Includes 17 & 27mm adaptors
T026-006Common Rail InjectorExtractor Kit
7 PC For Mercedes 611, 612, 613 etc engines
T026-007Injector Extractor Kit
Heavy duty kit for traditional truck injectors plus Mercedes injector-pump system
T026-008Washer Removal Tool
Collet type for removing copper washers. Length 350mm.Inner hole 7mm.
T026-009Injector Socket Kit
4 PC, 1/2” drive. 25, 27, 29 & 30mm
T026-010Glow Plu Removal Kit
16 piece kit for removing glow plugs
T026-011Compression Tester Kit
37 piece kit for diesel engines
T026-013Common Rail Back-leak Kit
6 cylinder kit for checking back leak flow. (With 24 adaptors for Bosch, Delphi, Denso & Siemens)
T026-016Injector Seat Cutter
7 PC 15, 17, 19 & 21mm flat & angled reamers
T026-017Injector Seat Cutter
8 PC 15, 17, 19 & 21mm flat& angled reamers and 58-600 injector cleaner
T026-024Injector Seat Cutter
6PC15, 17, 19 & 21mm flat &angled reamers
T026-026Washer Removal Tool
12 pcs universal terminalrelease kit
T026-014COMMON RAIL BACKLEAK KIT
24 adaptors only kit for Bosch, Delphi, Denso & Siemens)
25Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
COMMON RAIL ON-ENGINE
TOOL KITS
DELPHI KITS
COMMON RAIL ON-ENGINE
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress. 26
T016-816False Actuator Kit YDT410 Determines electrical or mechanical pump problem.
All-makes compatible: Delphi, Bosch, Denso & Siemens (VDO). Reduces time and cost in identifying problem part.
YDT553Hand-held, easy to use unit providing immediate analysis of diesel fuel.
Delphi DS350EConvertible PC Diagnostic Kit
Delphi DS150EVCI and software only
YDT 586All makes back-leak kit. 10 x all makes back leak connectors/ adapters. 3 x types of protection plugs. Replacement O- Rings.
T021-200Sealed Rail Diagnostic Kit YDT850
Checks pump pressure and identifies faulty injector.
All-makes compatible: Delphi, Bosch, Denso & Siemens (VDO). Reduces time and cost in identifying problem part.
YDT 720Electronic injector test kit‘Buzz Box’.
YDT 566Delphi Pico Scope
Heavy duty kit for traditional truck injectors plus Mercedes injector-pump system.
9109-947Quick-fits kit.
15 x "Quick-Fit" fittings all makes. 3 x protection caps diameter, (8.0 mm, 9.49mm and 10.0 mm) male and female types.
COMMON RAIL ON-ENGINE
ELECTRICAL CONNECTORS
27Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
T031-3210Connector Siemens/Bosch
T031-3211ConnectorSiemens/Bosch CP1
T031-3212Connector Bosch
T031-3213Connector Bosch CP1H, CP3 & Piezo
T031-3214Connector 2 Pole Super Seal -Male
T031-3215Connector 2 Pole Super Seal -Female
T031-3216Connector Delphi Euro 3 & 4
9001-845Connector KitDelphi Euro 3 & 42001
9001-845NGConnector Kit Delphi Euro 3 & 4 2001
T031-3217Connector Kit (9001-886)Delphi Euro 5PSA, Ford 2.0L TDCI
T031-3218Boot2 way moisture cover
T031-3219Denso ConnectorTransit
AUDI/VW
LAND ROVER VOLVO (DELPHI) VOLVO/ROVER (DELPHI)
T021-062VW-AUDI A6 Solenoid Socket 37mm
T021-063VW-AUDI A6 Solenoid socket 12 sides
T021-064VW-AUDI A6/nozzle nut socket18 teeth
T021-074VW-SIEMENS Piezo ring nut socket 30mm
T021-075VW-SIEMENS Piezo Solenoid Socket 25mm
T021-076VW-SIEMENS Piezo nozzle nut socket 17mm
T021-087VW nozzle nut socket 20mm
T021-077VW-SIEMENS Piezo ring nut socket 29mm
T021-053L/ROVER Socket (4 PIN)
T021-054VOLVO 500 socket 39mm dia 2 PIN
T021-093VOLVO ROVER, E1 & E3Nozzle nut clampNo holes/hex
28 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
SOCKETS
EUI INJECTOR REPAIR
EUI INJECTOR REPAIR
VALVES & SHIMS
29Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
UNIT INJECTOR VALVE UNIT PUMP VALVE
SHIM KITS
T021-067-1 T021-067-2 T021-067-3 T021-067-4 T021-067-5 T021-067-6 T021-067-7 T021-067-8 T021-067-9 T021-067-10 T021-067-11 T021-067-12 T021-067-13 T021-067-14 T021-067-15 T021-067-16 T021-067-17 T021-067-18
EUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVEEUI VALVE
6.995mm 7.000mm 7.005mm 7.010mm 7.015mm 7.020mm 7.025mm 7.030mm 7.035mm 7.040mm 7.045mm 7.050mm 7.055mm 7.060mm 7.065mm 7.070mm 7.075mm 7.080mm
T021-863-1 T021-863-2 T021-863-3 T021-863-4 T021-863-5 T021-863-6 T021-863-7 T021-863-8 T021-863-9 T021-863-10 T021-863-11 T021-863-12 T021-863-13 T021-863-14 T021-863-15 T021-863-16 T021-863-17 T021-863-18
EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE EUP VALVE
6.995mm 7.000mm 7.005mm 7.010mm 7.015mm 7.020mm 7.025mm 7.030mm 7.035mm 7.040mm 7.045mm 7.050mm 7.055mm 7.060mm 7.065mm 7.070mm 7.075mm 7.080mm
T021-0681.9L Armature Shim 1.00-1.45 9.2 diam
T021-0691.9L Opening Pressure 1.00-1.45 7.3 diam
T021-0702.0L Opening Pressure 1.00-1.45 5.5 diam
T021-0922.0L Armature Shim VW Series 2
MISCELLANEOUS
EUI INJECTOR TEST
LAPPING TOOLS
ON-ENGINE TOOLS
T021-078
Lapping Kit
T021-042
Torx Socket VW Lupo EUI for installation in engine
T021-037
Extractor Adaptor for EUI VW Lupoused with T021-036, page 20
T025-001 EXTRA COURSET025-002 COURSET025-003 MEDIUM T025-004 FINE T025-005 SUPER FINE
Lapping paste for T021-078
30 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
EUI INJECTOR TEST
TEST ADAPTORS
31Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
AUDI/VW
CATERPILLAR/J.DEERE
CUMMINS CUMMINS VOLVO
DETROIT
T021-052VW
T021-057VW
T021-061VW-SIEMENS PIEZO 24x1.0mm
T021-072VW
T021-073VW 25x0.75mm
T021-090VW Series 2
T021-081CATERPILLAR, J.DEERE 28x1mm
T021-082DETROIT 32x1.5mm
T021-083CUMMINS L10-M11 30x1.5mm
T021-084 CUMMINS N14 11/8”x18UNF
T021-094Injector Test AdaptorVolvo 4 pin, E3 (34x1mm)
T021-050LAND ROVER 24x1mm
T021-091NISSAN 44031x1mm
T021-058 (DELPHI)VOLVO 460 EURO 2 / SCANIA 31x1mm
T021-059 (DELPHI)SCANIA, VOLVO 420, CURSOR 430 31x1mm
T021-079VOLVO, CURSOR 350 28x1mm
T021-080VOLVO FH12, 420, 460 28x1mm
T021-085VOLVO 520CV34x1mm
T021-086IVECO STRALIS36x1mm
LAND ROVER
IVECO / SCANIA / VOLVO
NISSAN
32 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
TEST ADAPTORS
EUI INJECTOR TEST
COMMON RAIL & EUI
GENERAL EQUIPMENT
33Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
CR/EUI INJECTOR ASSEMBLY KIT
DIGITAL TORQUE WRENCHES
T021-065 CR AND EUI INJECTOR DISASSEMBLY TOOL
Special fixture to disassemble and re-assemble EUIand Common Rail Injectors
(Similar to Bosch 0 986 613 400 & 0 986 613 500)
Illustration shows the fixture together with optional T021-066 Digital display torque sensor.
0-2500 kg (25000 nm) (similar to bosch 0 986 612 997)
T016-865 DIGITAL TORQUE WRENCH
T016-866 DIGITAL TORQUE SCREWDRIVER
ACCESSORIES:
T016-867 Torque Protractor 1/2X1/2
T016-868 28mm open ended insert
T016-869 29mm open ended insert
T016-870 30mm open ended insert
T016-871 32mm open ended insert
T016-872 27mm ring insert
T016-873 Ratchet Head 3/8"
T016-873-1/4 Ratchet Head 1/4"
T016-875 27mm open ended insert
Digital torque wrench units: N-m/lbf-ft/lbf-in/kgf-m
Digital torque screwdriver units: cNm/lbf-in/ozf-in/kgf-cm
T021-071Kit of 3 assembly bushes7mm, 7mm with step & 9mm used with T021-065
34
T016-84840x Magnifier
T016-851Tweezers for steel ball
T016-852Digital External Micrometer Range: 0-25mm Resolution: 0.001mm
T021-958Vacuum pen for steel ball
T021-959Insulation Tester For pre-checking CR injectors
T021-974Bosch CR injector stripping jig
T021-978USB Magnifier
T021-998Multimeter
T021-975Universal Rail Pressure Tester Designed to diagnose faults on rail pressure sensors fitted to Bosch, Delphi and Denso CR systems. Can be used on the vehicle or test bench.
Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
GENERAL EQUIPMENT
COMMON RAIL & EUI
T021-953Common Rail Pump or Injector Components Tray
T041-502 2 Litre Capacity T041-505 5 Litre Capacity T041-515 15 Litre Capacity T041-520 20 Litre Capacity T041-530 30 Litre Capacity
ULTRASONIC CLEANING TANKS
Ultrasonic cleaning tanks can be used to clean almost any item from watch and clock mechanisms, surgical and dental tools, glassware, filters to carbu- retors and engine/machine parts, especially diesel
fuel injection components and nozzles.
One to three minutes is usually adequate to clean the parts, which it does without
damaging any of the surfaces.
All units are supplied complete withstainless steel baskets and lids.
Larger sizes available,please contact our office for details.
A range of specialist cleaningagents are available as follows:
T040-001Bench Mounted Wash TankT040-001CRAs above but fitted with a 2 micron filter, ideal for cleaning common rail components.
T026-025Brush
T042-005Cleaning powder for aluminium (1 Kg)T042-006Cleaning powder for steel (1 Kg)
T021-963Multi Steel Tray 240 x 170 x 50mmT021-964Single Steel Tray 175 x 125 x 50mm
T021-981General purpose common rail injector holder stand.
T016-862Filter ball for ultrasonic cleaning of small common rail parts.
COMPONENT TRAYS & CLEANING TANKS
STEEL TRAYS & HOLDERS FOR USE IN ULTRASONIC CLEANING TANKS
COMMON RAIL & EUI
GENERAL EQUIPMENT
35Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
TOOL CABINETS
MISCELLANEOUS
36 Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
AVAILABLE IN 5, 6 & 7 DRAWER COMBINATIONS.MTC-005MTC-006MTC-007
T026-200Fume extraction aspirator for use when testing injectors.
GENERAL EQUIPMENT
COMMON RAIL & EUI
ISO 411325 litre drum of ISO calibration fluid S9365.
S4000 Common Rail Injector TesterA fully automatic common rail injector test bench designed to test Bosch, Denso, Delphi and Siemens injectors.
S8000 Common Rail Injector TesterA fully automatic 6 cyl common rail injector & pump test bench designed to test Bosch, Denso, Delphi and Siemens injectors.
Full details of Merlin test equipment products can be found in our Automotive and Marine Equipment Catalogues, available from our o�ce.
S300-1 Common Rail System TesterFor testing the following CR injectors: Bosch, Delphi, Denso & Siemens (VDO) plus a Piezo function.
S3000 Common Rail System TestRail Retro-�t KitThe Merlin S3000 common rail retro-fit kit can be mounted on various test benches.
S300-1 Special Build Injector TestersTwo injector testers, Merlin S400A and Merlin S400-5 are now available with a built-in a Merlin S300-1.
MM815-CR Common Rail Pump & Injector (4cyl) Tester(Can also be a 8cyl standard test bench)
S400A-CRC Common Rail Injector Test ComparatorCan also be used as a conventional injector tester. Optional cabinet available.
Merlin MPU 500 EUI/MUI/EUPCambox KitSuitable for various applications as follows: Volvo - Scania - Land Rover - Siemens Audi/VW Piezo - Cummins Celect
COMMON RAIL & EUI
TEST EQUIPMENT
37Please contact 01772 694180 or [email protected] for more detailed informationIllustrations and technical data are non-binding. Subject to change as a result of technological progress.
www.merlindiesel.com
Merlin Diesel Systems Limited Our test equipment division manufactures Merlin diesel fuel injection testequipment, cleaning tanks and engine valve re-facing machines.
The product range covers automotive, marine, rail and power generation applications and includes test equipment for electronic unit injectors, common rail injectors and
electronic governed fuel pumps. Ultrasonic cleaning tanks, tachometers, service tools and test bench spares, plus a comprehensive selection of reconditioned test
equipment complement the range.
Parts DivisionMerlin Diesel Systems Parts Division supply diesel injection spare parts and complete
units for Delphi, Bosch, Zexel, Denso, Yanmar, Stanadyne and Woodward applications. These include nozzles, fuel pumps, injectors, lift pumps, filters and glow plugs.
T: +44 (0)1772 694130 F: +44 (0)1772 316375 E: [email protected]
Test Equipment DivisionT: +44 (0)1772 694180 F: +44 (0)1772 314565 E: [email protected]
DIESEL FUEL INJECTION TEST AND SERVICE EQUIPMENTMerlin Diesel Systems Ltd, Unit 189-191, Bradkirk Place, Walton Summit Centre,
Preston, Lancashire, PR5 8AJ. EnglandT: +44 (0)1772 694130 F: +44 (0)1772 316375 E: [email protected]
www.merlindiesel.com
Common Rail& EUI Tools
MERLIN
DIE
SEL SYSTEM
S LTD
Distributed By:
ILLUSTRATIONS AND TECHNICAL DATA ARE NON-BINDING.
SUBJECT TO CHANGE AS A RESULT OF TECHNOLOGICAL PROGRESS.
DATA No. 785/CR-EUI/0914 - September 2014 - 2,500 Printed in England.