SEVERE DUTY GRINDERS ENGINEERING · PDF fileENGINEERING MANUAL SEVERE DUTY GRINDERS YEOMANS...

ENGINEERING MANUAL

SEVERE DUTY GRINDERS

YEOMANS CHICAGO CORPORATION3905 ENTERPRISE COURT

P.O. BOX 6620AURORA, IL 60598-0620

(630) 236-5500FAX (630) 236-5511www.yccpump.com

Date 11/16/2010

®

SEWER CHEWER® Wastewater / Sludge Grinders CONTENTS

This information is confidential property of Yeomans Chicago Corporation (YCC) and should not be used in ISSUE DATE: 11/16/2010 any way detrimental to the corporation's interests. This information should not be copied or reproduced in whole SECTION: 7671 or in part, and information from it shall not be furnished to others without permission. © YCC 2010 DRWG #: Contents

Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com PAGE: 1

Table of Contents

Specifications Page Title 201.......................................................................... Sewer Chewer Suggested Typical Specifications 215................................................................................................ Hydraulic Power Pack Specifications 217.............................................................................. Re.S.C.U.E. Replacement & Exchange Program 218............................................................................................................. Submittal Specification Sheet 223................................................................................................................................ Standard Warranty

Technical Data

Page Title 401...........................................................................................Sizing and Selection – Channel Chewer 403………………………………………………………………………………………………….Head Loss in Channel Chewer 404……………………………………………………………………………………………………..Head Loss in Sewer Chewer 409.................................................................................................. Cutter Torque & Force Information 410............................................................................................................................................... Motor Data

Product Information

Page Title 601....................................................................................................................... Bearing Sub-Assemblies 602........................................................................................................................................... Cross-Section 603..............................................................................................................................................Material List 604 ..................................................................................................................... Submersible Gear Motor

SEWER CHEWER® Wastewater / Sludge Grinders CONTENTS

This information is confidential property of Yeomans Chicago Corporation (YCC) and should not be used in ISSUE DATE: 11/16/2010 any way detrimental to the corporation's interests. This information should not be copied or reproduced in whole SECTION: 7671 or in part, and information from it shall not be furnished to others without permission. © YCC 2010 DRWG #: Contents

Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com PAGE: 2

Table of Contents (cont.)

Installation Drawings Page Title 701................................................................................................................................. Channel Mounting 702..........................................................................................................Typical Channel By-Pass Layout 703...................................................................................................................................... Inline Mounting 704............................................................................................................... Typical Inline By-Pass Layout 705......................................................................................... Non-Integrated Motor & Speed Reducer 706......................................................................... Integrated Submersible Motor & Speed Reducer 707............................................................................................................ Hydraulic Power Drive System 708........................................................................................................ Hydraulic Drive and Panel Stand 709............................................................................................................................................ Channel Rails 710A .................................................................................................................. Channel Frame - Simplex 710B .................................................................................................................... Channel Frame - Duplex 711...................................................................................... Wet Well Basket Frame - TEFC Gearmotor 711A ……………………………………………………………………Channel Guide Rail Frame – TEFC Gearmotor 711B ………………………………………………...……Channel Guide Rail Frame – Submersible Gearmotor 711C ……………………………………………...Channel Guide Rail Frame – Dual Arrangement - Concept 712....................................................................... Wet Well Basket Frame - Submersible Gearmotor 714.......................................................................................................................... Wet Well Trash Basket 715............................................................................................................... Typical Manhole Installation 716............................................................ Complete Submersible Pump Station - TEFC Gearmotor 717............................................. Complete Submersible Pump Station - Submersible Gearmotor 718 ……………………………………………………………..……...Digital Controller Dimensions – Standard FRP 719 …………………………………………………..Digital Controller Dimensions – Optional Stainless Steel

Installation, Operation and Maintenance Manuals Refer to Factory for IOM manuals and schematic wiring diagrams

SEWER CHEWER ® Wastewater / Sludge Grinder SPECIFICATIONS

Suggested Typical Specifications

This information is confidential property of Yeomans Chicago Corporation (YCC) and should not be used in ISSUE DATE: 10/1/2010 any way detrimental to the corporation's interests. This information should not be copied or reproduced in whole SECTION: 7671.2 or in part, and information from it shall not be furnished to others without permission. © YCC 2010 DRWG #: Specifications Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com PAGE: 201

1.0 SCOPE

This specification describes the installation and equipment to be furnished for the wastewater / sludge grinder(s) and the accompanying grinder controller(s) to be installed as shown on the plans and specifications. Each of the ____ unit(s) shall include grinder, motor, speed reducer, and grinder controller(s). In-line installations only shall include flanged hoppers. Grinder shall be capable of processing sludge or solids (normally found in wastewater flow) continuously either wet or dry. Sewer Chewer ® Grinder(s) for channel and wet-well installation shall be Model No. CC-______ and for flanged in-line installations shall be Model No. SC-_______.

2.0 GENERAL

2.1 Reference Standards - The grinder(s) and controller(s) shall be provided in accordance with the following industry

standards: 2.1.1 Grinder

2.1.1.1 ASTM A48-83: Standard Specification for Class 30 Grey Iron Castings 2.1.1.2 AISI 4140 Heat Treated Hexagon Steel Bar 2.1.1.3 AISI 4130 Heat Treated Alloy Steel 2.1.1.4 43-48 Rockwell C Hardness Rating 2.1.1.4 ANSI B16.1.125 Flanges 2.1.1.4 AFBMA (Anti Friction Bearing Manufacturers Association)

2.1.2 Motor

2.1.2.1 NEMA Standards 2.1.2.2 IEEE Standards

2.1.3 Speed Reducer 2.1.3.1 AGMA (American Gear Manufacturers Association) 2.1.3.2 SM-Cyclo Service Factor Ratings

2.1.4 Grinder Controller 2.1.4.1 NEMA (National Electrical Manufacturers Association) 2.1.4.2 UL (Underwriter Laboratories) 2.1.4.3 IEEE (Institute of Electrical and Electronics Engineers) 2.1.4.4 NFPA (National Fire Protection Association)

2.1.5 Grinder shall be designed and manufactured in the USA, and shall conform to "Buy American" and "Domestic Steel Procurement" requirements.

2.2 Testing and Quality Assurance

2.2.1 Manufacturer shall factory run test each completely assembled grinder to verify conformance to manufacturing quality standards and to assure optimal grinder performance. 2.2.2 In-line Units shall be factory tested and certified with a hydrostatic test to 90 PSI.




3.0 WASTEWATER / SLUDGE GRINDER

3.1 Operation The grinder shall be a dual shafted, low speed, high torque wastewater / sludge grinder. The grinder shall utilize a cutter/spacer arrangement on each shaft that intermeshes with the cutters/spacers on the other counter-rotating shaft in a helical pattern. The cutters shall be cam shaped with five (5)-cutting teeth and shall have five (5) additional cutting surfaces on the mating faces on each side of the cutter to provide maximum solids reduction. This cutter arrangement shall provide an efficient cutting, grinding, shearing, shredding, and tearing action while allowing maximum flow of fluid and solids reduction. Cutters and spacers shall be positively locked to the hex shaped shaft through a hex shaped inner bore. The Cutter/Spacer stack will be secured through the use of locknuts that are threaded to the shaft. The cutter /spacer tolerance may be maintained by simply adjusting the locknut on the bottom of the shaft. This solid waste reduction machine shall be designed to be used in sludge / wastewater and will utilize bearings and seals that are appropriate for sludge/wastewater use. 3.2 Construction and Design

3.2.1 Bearing Housing Covers Both top and bottom bearing housings and covers shall be cast of ASTM A48-83 Class 30 Grey Iron. Top housing shall be dowelled for positive alignment between the grinder and the reducer pedestal. Bottom cover shall allow easy access to shaft locknuts, which allow adjustment of the cutter stacks. Top and bottom housings shall be sealed with cloth inserted neoprene gasketing. 3.2.2 Side Rails Side rails are cast of ASTM A48-83 Class 30 Grey Iron. Side rails shall be concave in design that follows the radial arc of the cutter diameter. Side rails shall feature a deflection area that directs larger solids into the cutting zone of the grinder. 3.2.3 Cutters and Spacers

3.2.3.1 Cutters and spacers shall be made of AISI 4140 Alloy Steel. Cutters and spacers shall have a minimum hardness of 43-48 Rockwell C, and precision ground to size. Mating faces shall be ground to a minimum #63 micro inch Root Mean Square (RMS) finish to assure flatness across the face. 3.2.3.2 Cutters shall be of a 5-tooth design, and will have additional shearing surfaces on the cutter faces to provide efficient reduction of solids. 3.2.3.3 Cutters and spacers shall feature a cast hex bore to eliminate the need for secondary shaft fastening. 3.2.3.4 The cutter design shall feature sufficient overlap to ensure constant contact with the intermeshed cutters. 3.2.3.5 Cutters shall be a maximum of 4-3/4" in diameter and exert a minimum force of 1540 pounds at the deepest point on the cutting edge.

3.2.4 Shafts Grinder driving and driven shafts shall be manufactured of AISI 4140 Heat Treated Hexagon Steel with a minimum tensile strength rating of 149,000 PSI to minimize shaft deflection. 3.2.5 Bearings Bearings shall be double sealed, oversize, grease-lubricated, Conrad-Type ball bearings. Bearings shall be a permanently lubricated design that does not require any external lubrication. Bearings shall be commercially available, the use of proprietary bearings shall be considered unacceptable.




3.2.6 Seal Assembly The bearings shall be protected by mechanical seals. The seal face material shall be tungsten carbide. The mechanical seals shall be rated at 90 PSI by the manufacturer. The use of external lubrication or flushing is not required and shall be considered unacceptable. 3.2.7 Nameplates Equipment shall be permanently affixed with a stainless steel nameplate that identifies the model number and sales order number of the grinder. Nameplate will clearly identify the name and address of the manufacturer.

3.2.8 Hopper Flanges (In-line Units Only) Hopper Flanges shall be cast of ASTM A48-83 Class 30 Grey Iron. Flanges are 125 lb. ANSI flat faced flanges and are drilled for standard bolt patterns. Inspection covers shall be top mounted for easy access and shall be ASTM A36 steel. Hopper flanges shall easily bolt up to grinder and provide a positive seal to the face of the grinder. Each hopper shall be equipped with factory drilled and tapped drain plugs. One-piece cast housings that do not allow for worn component replacements shall be considered unacceptable. 3.2.9 Hopper Gaskets (In-line Units Only) Hopper gasketing shall utilize a self-forming PTFE sealing tape. These gaskets shall feature a one sided adhesive strip to simplify installation on vertical surfaces. 3.2.10 Painting Each grinder unit shall receive one (1) coat of an environmentally-safe machinery enamel coating with a high solids content (Optional: one (1) coat of high solids content epoxy coating)

3.3 Installation (Choose One)

The contractor shall install the grinder in accordance with the manufactures instructions and drawings. Anchor bolts, gaskets and other required hardware and supports shall be furnished by the contractor. 3.3.1 Channel Type Sewer Chewer A channel frame assembly will be furnished that will mount directly in the channel and will hold the grinder(s) in place without fastening and allow the grinder to be easily removed for inspection and maintenance. The frame assembly shall be constructed of (Choose: steel angle with environmentally-safe machinery enamel coating with a high solids content (Optional: one (1) coat of high solids content epoxy coating) / 304 Stainless Steel / 316 Stainless Steel). 3.3.2 Wet-Well Mounted Sewer Chewer Sewage grinder shall be directly mounted at the influent point of the wet well. A wall mounted frame assembly shall be supplied by the grinder manufacturer and will be constructed of (Choose: steel angle with environmentally-safe machinery enamel coating with a high solids content (Optional: one (1) coat of high solids content epoxy coating) / 304 Stainless Steel / 316 Stainless Steel). This frame assembly will be designed to secure the grinder in the wet well without bolting it down and allow the grinder to be raised and lowered without disconnecting or entering the wet well. One guide rail top bracket and quantity _____ intermediate guide rail brackets (Additional bracket required for each 10 feet of depth). Brackets will be constructed of (Choose: 304 Stainless Steel-Std/ 316 Stainless Steel-Opt). Please note: 2" Schedule 40 guide pipe to be furnished by others. 3.3.3 In-Line Mounted Sewer Chewer In-line unit(s) shall be fitted and installed per the manufacturer's instruction and drawings. Each grinder shall be properly supported so as to not produce strain on the piping system. Grinder shall be mounted so that it may be easily adjusted without removal from the pipeline.




4.0 DRIVE (Choose One)

4.1 Standard Integrated Gear motor The gear motor shall be TEFC design, 3 HP/5 HP (5 HP standard on CC-32 and CC-40), 1750 RPM, 208/230/460V, 60 Hz, 3 Ph. Motor shall have a S.F. of 1.15 and have an efficiency of not less than 84.9% / 86.8% at full load and the power factor not less than 78.9 / 84.9% at full load. The motor shall have an integrated cycloidal speed reducer that directly accepts the motor output shaft as an integrated input shaft to the reducer. The motor speed shall be reduced to the driving shaft at a ratio of 29:1 through a grease filled cycloidal reducer. This unit will be rated for "Heavy Shock" loads and be capable of accepting 500% momentary, intermittent shock loads without damage or reduction of rated life. Reducer shall have a minimum full load efficiency of 90%. The reducer is coupled to the grinder with the use of standard commercially available couplings. The driven shaft RPM is further reduced by use of a 12 tooth gear on the driving shaft and 18 tooth gear on the driven shaft. This gear reduction allows the driving shaft to turn at 60 RPM while the driven shaft turns at 40 RPM insuring a shredding action. 4.2 Optional Submersible Integrated Gear Motor Hermetically sealed, TENV, submersible (IP68) type motor, rated for continuous in-air operation. Features shall include ASTM A48-83 Cl 30 cast Iron construction, Class “H” insulation, 1.0 service factor at 40° C ambient temperature, high strength AISI 11L41HR alloy steel shaft, high pressure lip seal, automatic reset N.C. series connected thermal overload protection and pre-lubricated shaft bearings designed for B-10 life 30,000 hours minimum. The cap & cable system shall be of modular design, including individual grommeted cable modules with epoxy sealed "non-wicking" cable entry and strain relief. A rail-mounted modular terminal block system shall be provided in the cap housing for motor and cable connections. Multi-conductor power and control cables shall be included. Cable lengths shall be ____ (30 ft. / 9.1m std) feet. The motor construction shall be of explosion proof, TENV-TEXP design and capable of being certified for use in Class I, Group I, Division C & D hazardous locations by Factory Mutual (F.M.). Output shaft of the submersible motor shall also be the direct input shaft of the speed reducer. The grease filled cycloidal speed reducer shall feature a reduction ratio of 29:1. The reducer unit will be rated for "Heavy Shock" loads and be capable of accepting 500% momentary, intermittent shock loads without damage or reduction of rated life. Reducer shall have a minimum full load efficiency of 90%. The reducer is coupled to the grinder with the use of standard commercially available couplings. The driven shaft RPM is further reduced by use of a 12 tooth gear on the driving shaft and 18 tooth gear on the driven shaft. This gear reduction allows the driving shaft to turn at 60 RPM while the driven shaft turns at 40 RPM insuring a shredding action. Motor shall be manufactured by the grinder manufacturer.

4.3 Optional Non-Integrated Motors The motor shall be ___ HP, 1750 RPM, 208/230/460 volt, 60 Hz, 3 Phase or 115/230 volt, 60 Hz, 1 Phase. Motor shall be a cast iron/aluminum frame, ________ enclosure, C-face with a service factor of _____. Motor shall have a full load minimum efficiency of ______% and a power factor of not less than ______% at full load. The motor speed shall be reduced to the drive shaft at a ratio of 29:1 through a grease filled cycloidal reducer. This unit will be rated for "Heavy Shock" loads and be capable of accepting 500% momentary, intermittent shock loads without damage or reduction of rated life. Reducer shall have a minimum full load efficiency of 90%. Reducer will be coupled to motor and grinder with the use of standard commercially available couplings. Motor pedestal shall directly bolt to reducer and accept standard C-Face motor. The driven shaft RPM is further reduced by use of a 12 tooth gear on the driving shaft and 18 tooth gear on the driven shaft. This gear reduction allows the driving shaft to turn at 60 RPM while the driven shaft turns at 40 RPM insuring a shredding action.




4.4 Drive Arrangement (Choose one)

4.4.1 STANDARD HEIGHT A standard height Sewer Chewer shall be furnished with the gear motor directly connected to the grinder unit using a pedestal and coupling. 4.4.2. SUPPORT PIPE An elevated drive assembly shall be furnished for each Sewer Chewer machine. The gear motor shall be mounted on a steel tube support assembly ______ feet long (Refer to factory if over 6 ft.). The assembly shall be complete with a flexible shaft extension between the gear motor and the grinder assembly. The support pipe shall receive one coat of coal tar solution. 4.4.3. PROTECTION PIPE - An elevated drive assembly shall be furnished for each Sewer Chewer machine. The gear motor shall be mounted on a floor plate on a floor above the grinder machine installation and shall be connected to the grinder unit by means of a flexible shaft. The intermediate shaft shall be enclosed by a galvanized steel tube protection assembly 6 ft. long.

FLOOR PLATE - There shall be furnished one 16 inch (or 30 inch optional) square steel floor plate complete with expansion type anchor bolts. The floor plate and curb frame (if furnished) will also receive one shop coat of rust inhibitive primer and one finish coat of machinery enamel.




5.0 HYDRAULIC DRIVE UNITS

PLEASE REFER TO FACTORY




6.0 GRINDER CONTROLLER (Series 3)

6.1 Operation Normal operation shall be continuous forward rotation. When an impediment condition is detected, the controller shall instantaneously stop the rotation, pause, and momentarily reverse the grinder rotation to clear the obstruction. When the jam is cleared, the controller shall return to standard forward operation. If the obstruction persists, the controller shall repeat the reversal cycle for a total of three (3) times within a 30 second window. If the grinder attempts a fourth reversal, it shall shut down, display grinder jam on the LCD screen and sound the audible alarm until the alarm is reset, the obstruction is manually cleared and the controller is restarted. 6.2 Construction and Design

6.2.1 The enclosure shall be of a NEMA 4X FRP (Fiberglass Reinforced Polyester) (NEMA 4X Type 304 SS & 316 SS optional). Enclosure shall feature stainless steel hinges and latches for corrosion resistant operation. Latches shall be capable of being padlocked to assure safety and security. 6.2.2 The control panel shall include an internally mounted circuit breaker that is operated with a pass through lever that will not allow the controller door to be opened when the lever is in the "ON” position. 6.2.3 The control panel shall include a door mounted digital keypad Operator Interface Device (OID). This interface shall provide messaging, operating and programming functions.

6.2.3.1 An LCD display will provide text messages to communicate the operation of the grinder. Operation buttons will be directly incorporated in the keypad of the interface. 6.2.3.2 STANDARD The system shall include back-lit LCD digital and keypad based PLC controller in NEMA 4X FRP enclosure. The control panel shall include the following standard features: Audible alarm. Forward and reverse interlocked motor starters. Reverse pushbutton.

Main circuit breaker disconnect with external hand operator and padlock feature. Fused control circuit transformer. Programmable logic controller w/text based (readable) prompts. Adjustable current sensing relay. Forward/Start pushbutton. Local/Remote selection by OID selection. PLC operator interface with dual-screen including OID on the door for status and alarms, and an LCD

screen on the controller for settings. Grinder jam/motor overload remote alarm (one form ”C" contact). Power fail recovery. Local emergency stop pushbutton. Terminals for remote start/stop signal. Maintenance reminder messages. Readable alarm messages. Reset/Stop pushbutton. Tri voltage rated 3/60/208/230/460-3-60 or 3/50/380~415




The system monitor shall have non-resettable registers which track and display total power on time, motor running time, total grinder jams and total motor overloads. A second set of resettable registers shall be provided to track activity between inspections or time periods. 6.2.4 Controller logic shall be managed with a PLC (Programmable Logic Controller) with non-volatile memory. PLC shall be factory programmed. 6.2.5 Overload Relay and Current Sensor (electric drive only) shall be used to monitor phase status and motor FLA (Full Load Amps). The relay shall activate grinder reversal when amp load exceeds preset limit. The amp load shall be adjustable so that operation may be optimized in the field. 6.2.6 The motor starters shall be full voltage reversing type. The starters shall operate with 120 volt operating coil, interlock, and captive terminal screws. The relay shall be appropriately sized to the motor's FLA rating. 6.2.7 The controller shall be listed by Underwriters Laboratories, Inc. under UL-508 standards for industrial control equipment and shall meet or exceed the NEC (National Electric Code) requirements. The panel shall bear the UL/cUL (60HZ) or CE (50 HZ) mark.




8.0 START-UP 8.1 Start-Up Provide the services of a factory-trained representative to check initial installation and to place each grinder in service. Factory representative shall have knowledge of proper installation, operation, and maintenance of equipment supplied. Representative shall inspect the final installation and supervise a start-up test of the equipment. 8.1.1 Provide _______ Man/Day(s) for the inspection of the installation and start-up of the grinders.

8.1.2 Provide _______ Man/Day(s) for training of plant personnel of maintenance and operation.

9.0 SUBMITTAL AND O&M MANUALS

9.1 Furnish ______ copies of the submittal package, bound neatly in a single package. Submittal shall include the following:

9.1.1 Manufacturer and model number of the equipment to be furnished under this section.

9.1.2 Catalog bulletin or product brochure describing this equipment.

9.1.3 Layout and installation drawings that include dimensions, clearances required and sizes indicated.

9.1.4 Detailed specifications and information describing the materials of construction for all pertinent equipment.

9.1.5 Detailed cross section drawing showing all pertinent parts.

9.1.6 Warranties and Service agreements.

9.1.7 Complete information on electric motors furnished, including:

Make and model of motor, HP, RPM, Voltage / Phase / Hertz, efficiency, and full load amps.

9.1.8 Complete information on grinder controller, including: Dimensional data, wiring diagram, and control schematic.

9.1.9 Dimensional drawings for mounting frame (Channel Units Only)

9.2 Furnish ______ copies of the Operation & Maintenance Manuals.

The O&M manuals shall include equipment descriptions, operation instructions, installation drawings, parts list, assembly instructions, troubleshooting techniques, recommended lubricants and maintenance schedules.

10.0 SPARE PARTS (Optional)

Manufacturer shall have in place a complete stocking program of all normally used parts so that spare parts need not be stocked at the installation. Manufacturer shall also have a free repair labor policy that will allow units to be repaired at the factory at no additional charge other than the cost of repair parts used. Manufacturer shall have an exchange program that will allow complete cutter cartridge exchange. Exchange units shall be fully refurbished and shall meet factory quality standards. If spare parts are provided, they shall be appropriately packaged for long-term storage and shall be clearly identified with part number and description.

10.1 Grinder Parts Provide the following spare parts for each grinder:

10.1.1 Three (3) cutters.

10.1.2 Three (3) spacers.

10.1.3 One (1) complete gasket kit.

10.2 Controller Parts Provide the following spare parts for each grinder:

10.2.1 One (1) complete panel kit.


Suggested Typical Specification


HYDRAULIC POWER PACK SPECIFICATION



Suggested Typical Specification


HYDRAULIC POWER PACK SPECIFICATIONS


SEWER CHEWER ® Wastewater / Sludge Grinder Re.S.C.U.E.

This information is confidential property of Yeomans Chicago Corporation (YCC) and should not be used in ISSUE DATE: 10/1/2010 any way detrimental to the corporation's interests. This information should not be copied or reproduced in whole SECTION: 7671.2 or in part, and information from it shall not be furnished to others without permission. © YCC 2010 DRWG #: Re.S.C.U.E. Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com PAGE: 217

Re.S.C.U.E. (Replacement Sewer Chewer Unit Exchange)

REPAIR & EXCHANGE PROGRAM

PLEASE CALL OUR SERVICE DEPARTMENT FOR A REPAIR ORDER NUMBER AND RETURN AUTHORIZATION BEFORE SHIPPING UNIT IN FOR SERVICE!

Repairing an existing unit: Sewer Chewer Rebuild Kits are available for repairs conducted in the field. The parts in the kits range from a minimum of the preventative maintenance items only to those required for a complete unit overhaul including cutters, spacers and shafts. Please contact our Service Department for pricing and availability. Factory refurbishment is also available. Labor is not charged for units reconditioned at the factory. Reconditioned units are covered by the same limited warranty as new units for a period of six (6) months. All shipping costs and liabilities are to be responsibility of customer. (Please see special shipping instructions below.) Exchanging an existing unit: Units may be directly exchanged for a brand new cutter cartridge assembly at a discounted price. To participate in the exchange program, contact the factory Service Department for pricing, availability and to arrange for the exchange. Upon receipt of a purchase order, a new cutting cartridge assembly will be shipped. When the shipment arrives at the customer’s facility, simply remove the nameplates off of the existing Sewer Chewer and return them to the factory. Upon receipt of the nameplates, a 10% credit will be issued toward the invoice for the newly purchased cutting cartridge assembly. The nameplates may also be sent in with the purchase order for an immediate discount. All shipping costs and liabilities are to be responsibility of customer. (Please see special shipping instructions below.) SPECIAL SHIPPING INSTRUCTIONS CALL: 630-236-5500 for a repair order number, Return Authorization, and to obtain detailed information on our Re.S.C.U.E. Repair & Parts Policy. BEFORE SHIPPING THE UNIT, MAKE SURE YOU HAVE: A. Called to arrange the repair/exchange and received a repair order number and Return Authorization from

the Service Department. B. Prepared your Sewer Chewer for shipping: 1. Remove motor, speed reducer, motor pedestal, hopper flanges, and couplings from the unit.

2. Steam clean or pressure wash the unit. Make sure that no visible debris or other contaminants are left on the unit.

3. Disinfect the unit and allow it to dry thoroughly before boxing it. C. Unit must be shipped with both sides of the unit securely covered to protect against personal injury. The

unit may either be palletized or boxed. Customer may be liable for any fines, additional charges and damages if the above measures have not been appropriately taken.

SEWER CHEWER ® Wastewater / Sludge Grinder SUBMITTAL SPECIFICATION

This information is confidential property of Yeomans Chicago Corporation (YCC) and should not be used in ISSUE DATE: 10/1/2010 any way detrimental to the corporation's interests. This information should not be copied or reproduced in whole SECTION: 7671.2 or in part, and information from it shall not be furnished to others without permission. © YCC 2010 DRWG #: Submittal Spec. Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com PAGE: 218

SUBMITTAL SPECIFICATION SHEET MODEL: ______________ QTY: _____ JOB NAME: ___________________________ CUSTOMER:_____________________________ LOCATION: ____________________________________ P.O.#: _________________________ MARKS: ______________________________________________________________________ ENGINEER:____________________________________________________________________ CONTRACTOR: ________________________________________________________________ LOCAL REPRESENTATIVE:_______________________________________________________ YCC SALES ORDER #: ____________________

…………………………………………………………………………………………………………………. GRINDER MATERIALS AND CONSTRUCTION

GRINDER TYPE: ___ In-Line ___ Channel Mount ___ Wet-Well Mount SHAFTS:

Machined 2” Hex AISI 4140 Alloy Steel. Heat-treated and straightened to provide a minimum tensile strength of 149,000 PSI.

CUTTERS & SPACERS:

Heat Treated 4140 Alloy Steel. Mating faces are precision ground to a minimum #63 microinch Root Mean Square (RMS) finish to assure flatness across the face.

Through-hardened to a minimum 43-48 Rockwell "C". 5 Tooth design with cutting edges on both leading and trailing edges. Additional shearing surfaces on the mating faces of cutters. BEARINGS:

Double sealed, oversized, Conrad-Type ball bearings with permanent grease lubrication. SEALS:

Tungsten carbide mechanical seals HOUSINGS and SIDE RAILS: Cast Grey Iron, ASTM A-48 Class 30 or better. COUPLINGS: Heavy duty jaw type coupling with keyway and set screws (Commercially available). MOUNTING FRAME ASSEMBLY (for channel & wet well mount type units) :



___ Channel Single Unit Angle Rails ___ Stl ___ 304 SS ___ 316 SS ___ Channel Single Unit Frame Assembly ___ Stl ___ 304 SS ___ 316 SS ___ Channel Duplex Unit Frame Assembly ___ Stl ___ 304 SS ___ 316 SS ___ Channel Single Unit Guide Rail Type ___ Stl ___ 304 SS ___ 316 SS ___ Wet Well Single Unit Guide Rail Type ___ Stl ___ 304 SS ___ 316 SS ___ _______________________________ ___ Stl ___ 304 SS ___ 316 SS (See Plans & Drawings for actual dimensions) MOUNTING FRAME ASSEMBLY PAINT:

___ Uncoated (standard for 304SS and 316SS units) ___ One (1) coat of standard high-solids machinery enamel ___ One (1) coat of high-solids epoxy

SLIDE GATE: Inserts into mounting frame assembly when grinder is removed for inspection or service. ___ Slide Gate ___ Stl ___ 304 SS ___ 316 SS ___ Slide Bar Screen ___ Stl ___ 304 SS ___ 316 SS DRIVE: ___ Electric Motor Enclosure: ___ TEFC ___ TEXP ___ TENV-Submersible (IP68) HP: _______ Frame: ______ RPM: ______ Service Factor: _____ Volt: ________ Phase: _____ Hertz: _______ Misc: ___ Submersible Explosion-Proof Class I, Group C & D, F.M. Label ___ ____________________________________________ GRINDER PAINT: ___ One (1) coat of standard high-solids machinery enamel ___ One (1) coat of high-solids epoxy

TESTING: ___ In-line Units Only Hydrostatic @ ___ PSI ___ Witnessed ___ Non-Witnessed ___ Operation and Grind Test ___ Witnessed ___ Non-Witnessed SPARE PARTS: ___ Stage 1 Rebuild Kit ___ Stage 2 Rebuild Kit ___ Stage 3 Rebuild Kit ___ Rescue Cartridge

…………………………………………………………………………………………………………………...



CONTROLLER FEATURES AND OPTIONS

Standard Series 3 Digital Interface Type OPERATION: ___ Local ___ Remote ENCLOSURE: ___ NEMA 4X ___ NEMA 7

___ No Enclosure (Controls on back-plate only for mounting in customer supplied enclosure.)

CONSTRUCTION: ___ FRP (Fiberglass Reinforced Polyester - Standard)

___ 304 Stainless Steel ___ 316 Stainless Steel

CONTROLLER OPTIONS: ___ Volt Meter:

___ Single Phase ___ Three Phase ___ 120V / 2A GFI Convenience Outlet ___ 120V / 10A GFI Convenience Outlet ___ Surge Arrestor ___ NEMA Rated Starters (NEMA 1) Form C Remote Alarm Relay Contact(s)

___ Grinder Overload ___ Grinder Run

___ Motor Overload ___ Phase Monitor ___ Full Service Maintenance ___ Preventive Maintenance ___ Enclosure Space Heater ___ Push to Test Type Alarm Light



___ Flashing Alarm Beacon ___ Motor overt-temp circuit with Audible & Visible Alarm (for units with TEXP motor option) ___ Form C Run Contact ___ Spare Fuse Kit (Qty 2 fuses) ___ OID cover (keypad / display cover for outdoor application) ___ U.L. Listed for U.S. and Canada ___ “CE” listed for E.U. installations OTHER OPTIONS: ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________

________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________

SEWER CHEWER ® Wastewater / Sludge Grinder WARRANTY

This information is confidential property of Yeomans Chicago Corporation (YCC) and should not be used in ISSUE DATE: 10/1/2010 any way detrimental to the corporation's interests. This information should not be copied or reproduced in whole SECTION: 7671.2 or in part, and information from it shall not be furnished to others without permission. © YCC 2010 DRWG #: Warranty Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com PAGE: 223

STANDARD WARRANTY

For a period of fifteen (15) months from the date of shipment or twelve (12) months from start-up whichever occurs first, Yeomans Chicago Corporation gives a limited warranty that its Manufactured Equipment covered by this order shall be free of defects in material and workmanship under normal use and service, and when properly installed. Yeomans Chicago Corporation agrees to repair or replace F.O.B. shipping point, such equipment, or any part thereof, previously furnished by Yeomans Chicago Corporation as actually found by Yeomans Chicago Corporation after inspection as defective, provided: (a) Start up of said equipment was conducted by an Authorized Representative of Yeomans Chicago Corporation. Start up shall only occur after ninety percent (90%) of the invoice price of said equipment has been paid to Yeomans Chicago Corporation. Start up of equipment by any unauthorized personnel shall nullify the warranty. (b) Said equipment has been properly installed, operated, and maintained by Buyer in accordance with Yeomans Chicago Corporation recommendations and specifications. (C) Buyer notifies Yeomans Chicago Corporation, Aurora, Illinois in writing as soon as any such defect becomes apparent. Any claim by Buyer with reference to the equipment sold hereunder for any cause shall be deemed waived by Buyer unless submitted to Yeomans Chicago Corporation in writing within (30) days from the date Buyer discovered, or should have discovered, any claimed breach within the limited warranty period. Unless agreed to the contrary by Yeomans Chicago Corporation in writing, any work done, material furnished, repairs or designs made by others, shall void the warranty. Yeomans Chicago Corporation does not warrant accessories or components not manufactured by Yeomans Chicago Corporation. However, to the extent possible, Yeomans Chicago Corporation agrees to assign to Buyer its rights under the original manufacturers warranty, without recourse to Yeomans Chicago Corporation. Yeomans Chicago Corporation makes no representation or inference within this warranty that it has reviewed the buyer’s and/or end user’s system design to which the equipment supplied by Yeomans Chicago Corporation will become a component of such a system. Overall system compatibility of all components within such a system shall be the responsibility of others. Yeomans Chicago Corporation shall not be liable for any damage caused by abrasive materials, chemicals, scale deposits, corrosion, lightning, improper electrical supply, mishandling, or other similar conditions. Yeomans Chicago Corporation shall not be liable for incidental or consequential losses, damages or expenses, directly or indirectly arising from the sale, handling or use of the equipment, or from any other cause relating thereto, and Yeomans Chicago Corporation liability hereunder in any case is expressly limited to the replacement (in the original form shipped) of equipment or any part thereof, not complying with this order, or, at Yeomans Chicago Corporation’s election, to the repayment of or crediting Buyer with an amount equal to the purchase price of such equipment, whether such claims are for breach or warranty or negligence.

THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS.

CONTINUED ON FOLLOWING PAGE

SIZING & SELECTION:1. Identify the peak flow QP requirement of the grinder.

2. Determine the existing water depth H2 in the channel at the peak flow rate.

3. Select a Channel Chewer according to the required QP using the head loss Curves.

4. On the head loss curve, draw a vertical line corresponding to QP, until it intersects the H2 value.

5. From the point of intersection, draw a horizontal line towards the y-axis to determine the Head Loss.

6. Determine HU as noted below.

7. Confirm that HU (see Note 3) doesn’t: a. Exceed the top of the grinder cutting chamber. b. Exceed the allowable depth of the channel (i.e. min. distance to the top of the channel). c. Overflow the channel.

WHERE:QP = Peak Flow Rate (gpm) in the channel and required capacity of the grinder.

H1 = Water level (inches) in the channel “upstream” from the point where the grinder will eventually be installed (see Figures 1 and 3).

H2 = Water level (inches) in the channel “downstream” from the point where the grinder will eventually be installed (see Figures 1 and 3).

HU = Water Level (inches) in the channel “upstream” from the installed grinder (see Figures 2 & 4 and Note 2) when operating at peak flow conditions and defined as follows:

Recessed Channel Mounting: HU = H2 + Head Loss

Surface Channel Mounting: HU = H2 + Head Loss + 3.88” (99mm), where 3.88” (99mm) equals the height from the bottom of the grinder to the bottom of the cutting chamber.

HD = Water Level in the channel “downstream” from the installed grinder (see Figures 2 & 4), when sized properly HD = H2.Head Loss = Head Loss (inches) attributed to flow through the grinder.NOTES: 1. All head loss curve data is based on clear water tests. 1. The “Head Loss” shown on the performance curve represents only the loss associated with the Channel Chewer itself.

2. Special consideration must be given to applications in which a channel width reduction is necessary to accommodate the installation the grinder (see Figure 3). In these cases, high channel velocities (> 2 ft/s or 0.61 m/s) may create a natural channel level di�erential between H1 and H2 that needs to be accounted for when determining HU.

3. If the any of the conditions of Item 7 have been violated, choose a larger grinder or consider installing a second unit in the same channel.

REFERENCE DOCUMENTS:1. Refer to Page 403 for head loss curves2. Refer to Page 701 for grinder dimensions.3. Refer to Page 702 for installation configurations.4. Refer to Pages 709, 710A and 710B for installation details.

A

(457mm)18”

(305mm)12”

8”(203mm)

40”(1016mm)CC-40

32”(813mm)CC-32

24”(610mm)CC-24

CC-18

CC-12

A

CC-08

MODELKEY TO MODEL NUMBERS

Example: Model CC-08

C = Channel C = Chewer 08 = 8” (203mm) Height of grinding chamber in inches

SECTION7671.4

PERFORMANCE DATA

SIZING & SELECTIONCHANNEL CHEWER

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

TECHNICALDATA

ISSUE DATE:SECTION:DRWG #:PAGE:

11/15/20107671.4

PERFORMANCE DATA401

This information is the confidential property of Yeomans Chicago Corporation (YCC) and should not be used in any way detrimental to the corporation's interests. This information should not be copied or reproduced in wholeor in part, and information from it shall not be furnished to others without permission. © YCC 2010Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com

12-1/2” (318) (MIN.)14-1/4” (362) (MAX.)

H2H1FLOW

FIGURE 1H1 = H2

H U H DFLOW FLOW

FIGURE 2

12-1/2”>14” (356) FLOW >14” (356) FLOW

CHANNEL FRAME

CHANNEL WITHOUT GRINDER CHANNEL WITH GRINDER

H2FLOWH1

FIGURE 3H1 = H2/

HUHD

FLOW FLOW

FIGURE 3HU = HD/

CONTINUED FROM PREVIOUS PAGE

SECTION7671.4

PERFORMANCE DATA

SELECTION & SIZINGCHANNEL CHEWER

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

TECHNICALDATA


11/15/20107671.4

PERFORMANCE DATA402


NOTES:

1. Refer to selection and sizing instruc-tions on Pages 401 and 402 before making your selection from the head loss curves.

2. All head loss data is based on clear water tests.

3. Head loss data represents only the losses associated with the Channel Chewer itself.

h2 = 2 in. (51mm)

h2 = 4 in. (102mm)

h2 = 6 in. (152mm)

FOR PERFORMANCE DATAIN THIS AREA REFERTO CHART OF CC-18

Model CC-08 and CC-12FLOW - CUBIC METERS PER HOUR

HEA

D LO

SS -

INCH

ES

FLOW - U.S. GALLONS PER MINUTE

200

175

150

125

100

75

50

25 HEA

D LO

SS -

MIL

LIM

ETER

S

25 50 75 100 1259

8

7

6

5

4

3

2

1

00 100 200 300 400 500 600

CC-08

CC-12h2 = 8 in. (203mm)



CC-24CC-18


HEA

D LO

SS -

INCH

ES


HEA

D LO

SS -

MIL

LIM

ETER

S

50 100 150 200 250 30018

16

14

12

108

6

42

0

450

400

350

300

250

200

150

100

50

0 200 400 600 800 1000 1200 1400

h2 = 8 in. (203mm)h2 = 6 in. (152mm)h2 = 10 in. (254mm)

h2 = 14 in. (356mm)

h2 = 16 in. (406mm)


CC-32

CC-40



HEA

D LO

SS -

INCH

ES

0 400 800 1200 1600 2000 2400 2800

100 200 300 400 500 600

0

24

20

16

12

8

4

600

500

400

300

200

100 HEA

D LO

SS -

MIL

LIM

ETER

S

h2 = 14 in. (356mm)

h2 = 16 in. (406mm)

h2 = 20 in. (508mm) h2 = 24 in. (610mm)

h2 = 30 in. (762mm)

SECTION7671.4

PERFORMANCE DATA

HEAD LOSS INCHANNEL CHEWER

SHEET OF SHEETS

SHOP ORDER NUMBER:

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TECHNICALDATA


11/15/20107671.4

PERFORMANCE DATA403


FLOW FLOW

68.9kPa

64.7kPa

Key to Model Numbers

Example: Model SC-06

S = Sewer C = Chewer 06 = 6” (152mm) flange connection size in inches

Head Loss in Sewer Chewer

The purpose of this method is to determine head loss in the Sewer Chewer (SC). The SC should be sized the same as the pipe size. The flow will determine the head loss through the unit.

The SC acts as a restriction to flow and causes an increase in pressure into the unit. As the flow increases, the head loss increases. The head-loss charts assume the pipe and SC are full of water.

Head Loss = change in pressure across the SC (increase in head due to restriction to flow)

To determine Head Loss through a SC, the flow rate of water (gallons per minute) and the pipe size must be known. Locate the chart for the unit/pipe size.

Read the known flow rate along the horizontal axis. Draw a vertical line straight to the dark line on the chart. Draw a horizontal line straight from the intersection point across to the Head Loss.

This head loss is the additional pressure in the upstream pipe as a result of the flow through the SC.

Example:

Flow = 550 USGPM (124.9 m3/h)Pipe Size = 6” (152mm)Upstream Pressure: 10 psi (23.1 feet or 68.9 kPa)

On the model SC-06 graph read the flow across the bottom axis to 550 GPM (124.9 m3/h) then vertical up to the line. Draw a horizontal line straight from the intersection point across to the Head Loss. The value is approximately 17“ (432mm) Therefore the Head Loss through this unit will be 17” (432mm) or approximately 1.42 feet (0.61 psi or 4.2 kPa)

25

15

10

35

30

20

5

0

40

FLOW - CUBIC METERS PER HOUR


HEA

D LO

SS -

INCH

ES O

F W

ATER

HEA

D LO

SS M

ILLI

MET

ERS

OF

WAT

ER900

800

500

400

300

200

100

600

1000

700

MODEL SC-06120100604020 80 140

0 100 200 400 500300 600 700

SECTION7671.4

PERFORMANCE DATA

HEAD LOSS INSEWER CHEWER

SHEET OF SHEETS

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TECHNICALDATA


11/15/20107671.4

PERFORMANCE DATA404


MODEL SC-04

HEA

D LO

SS -

MIL

LIM

ETER

S O

F W

ATER

HEA

D LO

SS -

INCH

ES O

F W

ATER


20 40 60 80 100


300 5004002001000

40

0

5

20

30

35

10

15

25700

1000

600

100

200

300

400

500

800

900

25

15

10

35

30

20

5

0

40



HEA

D LO

SS -

INCH

ES O

F W

ATER

HEA

D LO

SS M

ILLI

MET

ERS

OF

WAT

ER

900

800

500

400

300

200

100

600

1000

700

MODEL SC-06120100604020 80 140

0 100 200 400 500300 600 700

MODEL SC-08

HEA

D LO

SS -

MIL

LIM

ETER

S O

F W

ATER

HEA

D LO

SS -

INCH

ES O

F W

ATER


FLOW - CUBIC METERS PER HOUR180 20080 120100 140 16020 40 60

0 100 200 300 400 500 600 700 800 900

25

15

10

35

30

20

5

0

40

45

50

900

800

500

400

300

200

100

600

1000

700

1100

1200

MODEL SC-10

HEA

D LO

SS M

ILLI

MET

ERS

OF

WAT

ER

HEA

D LO

SS -

INCH

ES O

F W

ATER


40 80 160 200 240120FLOW - CUBIC METERS PER HOUR

1200600 10008004002000

40

0

5

20

30

35

10

15

25

700

1000

600

100

200

300

400

500

800

900

25

15

10

35

30

20

5

0

40



HEA

D LO

SS -

INCH

ES O

F W

ATER

HEA

D LO

SS M

ILLI

MET

ERS

OF

WAT

ER

900

800

500

400

300

200

100

600

1000

700

MODEL SC-12

0 200 400 800 1000600 1200 1400 1500

120 2402001608040 280 320

NOTES:

1. Refer to the head loss information on Page 404

2. All head loss data is based on clear water tests.

3. Head loss curves assume that the pipe and grinder unit are full of water.

SECTION7671.4

PERFORMANCE DATA

HEAD LOSS INSEWER CHEWER

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

TECHNICALDATA


11/15/20107671.4

PERFORMANCE DATA405


SECTION7671.4

TECHNICAL DATA

CUTTER TORQUE &FORCE INFORMATION

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

TECHNICALDATA


10/1/20107671.4

TECHNICAL DATA409


TORQUE = 63025 x MOTOR HP

OUTPUT RPM

TORQUE = 63025 x MOTOR HP

OUTPUT RPM

1725 / 29

TORQUE = 63025 x 3.0 HP

TORQUE = 189075

59.483

TORQUE = 3179 in-lbs

TORQUE = 63025 x 5.0 HP

1725 / 29

TORQUE = 315125

59.483

TORQUE = 5298 in-lbs

3 HP MOTOR 5 HP MOTOR

TORQUE

FORCE AT MEDIAN CUTTER EDGE

FORCE = 1375 LBS

2.3125FORCE = 3178.639

FORCE = 3178.639

4.625 / 2

RADIUS

FORCE = TORQUE FORCE = TORQUE

RADIUS

FORCE = 5297.732

4.625 / 2

FORCE = 5297.732

2.3125

FORCE = 2291 LBS

FORCE AT CUTTER TIP

FORCE = TORQUE

RADIUS

4.125 / 2

FORCE = 3178.639

FORCE = 3178.6392.0625

FORCE = 1541 LBS

FORCE = TORQUE

RADIUS

FORCE = 5297.732

FORCE = 5297.732

4.125 / 2

2.0625

FORCE = 2569 LBS

CUTTER DIAMETER = 4.625"MOTOR RPM 1725 NOMINALSTANDARD SPEED REDUCER HAS 29 : 1 REDUCTION RATIO THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

CALCULATIONS LISTED BELOW ARE FOR5-TOOTH 4 5/8" DIA. CAM TYPE CUTTER

SINGLE PHASE DATA FURNISHED ON REQUEST

THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

NOTE: STANDARD ARRANGEMENT CONSISTS OF AN INTERGRATED TEFC MOTOR AND SPEED REDUCER

* TOTALLY ENCLOSED EXPLOSION PROOF (TEXP), CLS. 1, DIV. 1, GRP. D

60.3G R E A S E F ILLE D

III H E A V Y S H O C K2

SPEED REDUCERC LA S S

LU B R IC A T IO N

S .F . (A G M A )O V E R H U N G LO A D

(lb .)R A T IOO U T P U T R P M

29:13600 5170

FO R 3 H P U N IT S FO R 5 H P U N IT S

3 H P 3 H P 3 H P 5 H P 5 H P 5 H P 5 H P

H I-E FF T E FC (IP 55)

E XP L. P R O O F*

P R E M E FF T E FC

H I-E FF T E FC (IP 55)

E XP L. P R O O F*

P R E M E FF T E FC

S U B M E R S IB LE T E N V (IP 68)

1730 1725 1758 1720 1750 1748 1750

F-100L 182T C L182T C F-112M 184T C L184T C 180G84.9 78.5 88.5 86.8 85.5 89 8078.9 76.3 83.9 84.9 82.5 83.4 72

230V 8.2 9.2 7.6 12.6 13.2 12.2 15460V 4.1 4.6 3.8 6.3 6.6 6.1 7.5200V 8.5 10.1 8.4 13.6 14.5 13.4 18

J K K J J J K1.15 1.0 1.15 1.15 1.0 1.15 1.0

N /A U L & C S A N /A N /A U L & C S A N /A FMA LU M IN U M C A S T IR O N V A R IE S A LU M IN U M C A S T IR O N V A R IE S C A S T IR O N

360

40° C A M B IE N TB

FR A M E S IZEE FF IC IE N C Y %

P O W E R FA C T O R %

FU LL LO A D A M P S

MOTOR

FU LL LO A D R P MP H A S E

H Z

C E R T IF IC A T IO NS T A N D A R D

C O N S T R U C T IO N

K V A C O D E LE T T E RS E R V IC E FA C T O R

T E M P R A T IN GN E M A D E S IG N

SECTION7671.4

TECHNICAL DATA

MOTOR DATA

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

TECHNICALDATA


10/1/20107671.4

TECHNICAL DATA410

This information is the con�dential property of Yeomans Chicago Corporation (YCC) and should not be used in any way detrimental to the corporation's interests. This information should not be copied or reproduced in wholeor in part, and information from it shall not be furnished to others without permission. © YCC 2010Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com

60 Hz

SECTION7671.4

TECHNICAL DATA

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

TECHNICALDATA


10/1/20107671.4

TECHNICAL DATA411


MOTOR DATA50 Hz

SINGLE PHASE DATA FURNISHED ON REQUEST

THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

NOTE: STANDARD ARRANGEMENT CONSISTS OF AN INTERGRATED TEFC MOTOR AND SPEED REDUCER

* TOTALLY ENCLOSED EXPLOSION PROOF (TEXP), CLS. 1, DIV. 1, GRP. D

3 H P 3 H P 3 H P 5 H P 5 H P 5 H P 5 H P

H I-E FF T E FC E XP L. P R O O F*

P R E M E FF T E FC H I-E FF T E FC E XP L.

P R O O F*P R E M E FF

T E FCS U B M E R S IB LE

T E N V (IP 68)

1450 1430 1455 1450 1450 1455 1450

U -L100 182 182 U -112M 184 184 180G81.7 84.0 86.5 83.8 87.5 82.5 80.082.2 83.5 83.8 86.1 82.6 86.8 82.0

220V 8.6 8.6 8.1 13.5 13.5 13.6 14.0380V 5.0 4.8 4.7 7.8 7.8 7.9 8.1415V 4.6 4.4 4.3 7.1 7.1 7.2 8.4

F G H G H F J1.15 1.15 1.00 1.15 1.15 1.00 1.00

N /A B B N /A B N /A BN /A U L & C S A N /A N /A U L & C S A N /A F .M .

A LU M IN U M C A S T IR O N V A R IE S A LU M IN U M C A S T IR O N V A R IE S C A S T IR O N

40° C A M B IE N T

FR A M E S IZEE FF IC IE N C Y %

P O W E R FA C T O R %

FU LL LO A D A M P S

MOTOR

FU LL LO A D R P MP H A S E

H Z

C E R T IF IC A T IO NS T A N D A R D

C O N S T R U C T IO N

K V A C O D E LE T T E RS E R V IC E FA C T O R

T E M P R A T IN GN E M A D E S IG N

503

29:150

G R E A S E F ILLE D

SPEED REDUCERC LA S S III H E A V Y S H O C K

LU B R IC A T IO N

S .F . (A G M A )O V E R H U N G LO A D

(lb .)R A T IOO U T P U T R P M

1.5 1.33600 5170

FO R 3 H P U N IT S FO R 5 H P U N IT S

SECTION7671.6

109271-MS

BEARING SUB-ASSEMBLIES

SHEET OF SHEETS

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PRODUCTINFORMATION


10/1/20107671.6

110933601


SEWER CHEWER LOWER BEARING SUB-ASSEMBLY

20

41

38

5

2221 6

39

40

43 42

36 44

37

10

911

3

31 17

1

4

7

8 7

4

SEWER CHEWER UPPER BEARING SUB-ASSEMBLY

MOTOR

45

2235

41

38

5

10

89

37

40

43 42

39

36 44

31 17

113

46

2

24

SECTION7671.6

109271-MS

CROSS SECTION

SHEET OF SHEETS

SHOP ORDER NUMBER:

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PRODUCTINFORMATION


10/1/20107671.6

109271-1602


13

1

2

12

11

3

4

2928

181714

30

33 21

23

24

2526

7

34

27

20

19 47 48

4

7

32

15 16

ITEM NO. DESCRIPTION QTY.

1 BEARING HOUSING-LOWER 12 BEARING HOUSING-UPPER 13 SHAFT, DRIVEN 14 SIDE RAIL 25 BALL BEARING (6308) 46 LOCKNUT, 1-1/4-12 (1.25) 27 SPACER, HEX 28 CUTTER BLADE, SUB ASSY-DRIVING 19 CUTTER BLADE, SUB ASSY-DRIVEN 110 GASKET 411 SHAFT, DRIVING, 23.50 LG. 112 COVER, TOP HOUSING 113 COVER, BOTTOM HOUSING 114 PEDESTAL REDUCER, SPD 115 WASHER, LOCK, 1/2" 416 SCREW, HEX HEAD CAP, #1/2-13 x 1.50 LG. 417 WASHER, LOCK, 3/8" 1418 SCREW, HEX HEAD CAP, #3/8-16 X 1.50 LG. 619 COUPLING, HALF, L-150 (1.50) 120 GASKET, HOUSING COVER 221 WASHER, LOCK, 5/16" 2022 SCREW, HEX HEAD CAP, 5/16-18x .75LG. 1423 RETAINING RING 224 RETAINING RING 225 GEAR, SPUR, 18T, DRIVEN 126 GEAR, SPUR, 12T, DRIVING 127 KEY, .312 X 1.50 LG. 328 MESH GUARD, COUPLING 3.5 X 18.00 LG 129 EXTENSION SPRING 230 GEAR MOTOR, 3HP, 4P (29:1 RATIO) 131 SCREW, SOCKET HEAD CAP, 3/8-16 X 1.25 LG. 832 DOWEL PIN, .38 X 1.00 233 SCREW, HEX HEAD CAP, 5/16-18 x 2.00 lg. 1034 LIP SEAL, 1.38 X 2.57 X .38 135 WASHER, 1.25 , FENDER 436 SEAL FACE, STATIONARY 437 BUSHING, SEAL SUB-ASSY 438 SPRING WAVE, STL, MECH SEAL 439 RING, RETAINING, N5108-200 440 ORING, 1.296 X .139 441 DOWEL PIN, .125 x .313 842 ORING, 2.75 X .094 443 SEAL FACE, ROTATING 444 ORING, 2.88 X .094 445 SHIM (.005) 146 SPACER, .063 X 1.63 X 2.13 247 COUPLING INSERT, L-150 148 COUPLING, HALF, L-150 (1.38) 1

QUANTITY SELECTION TABLE

MODEL ASSY # S/C

CUTTER SPACER DRIVING SHAFT DRIVEN SHAFT DRIVING SHAFT DRIVEN SHAFT

CC-08 SC-04 8 11 11 11 11CC-12 SC-06/08 12 18 18 18 18

CC-18 SC-10 18 27 27 27 27CC-24 SC-12 24 37 36 36 37

CC-32 32 50 49 49 50CC-40 40 63 62 62 63

SECTION7671.6

109271-MS

CROSS SECTION

SHEET OF SHEETS

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PRODUCTINFORMATION


10/1/20107671.6

109271-2603


SECTION7671.6

109260

SUBMERSIBLE GEARMOTORCROSS SECTION

SHEET OF SHEETS

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PRODUCTINFORMATION


10/1/20107671.6

109260604


1 ROTOR2 STATOR3 MOTOR SHAFT5 THRUST BEARING HOUSING6 THRUST BEARING CAP7 STATOR HOUSING8 RADIAL BEARING HOUSING

9MODU-CAB® CAP & CABLE ASSEMBLY

9A CAP9B CABLE CONNECTOR MODULE9C MODULAR TERMINAL BLOCK10 THRUST BEARING11 RADIAL BEARING15 SEAL17 SHAFT SLEEVE29 LIFTING BAIL35 EPOXY39 THRUST BEARING SNAP RING

40"HEAVY SHOCK" CYCLOIDAL TYPE SPEED REDUCER

43 OUTPUT SHAFT

PARTS LIST

35

9A

9

11

29

10

6

5

39

15

8

43

40

3

7

9B

2

1

9C

17

2

1 7/8( 48 )

E

C

BASINDEPTH

6' ( 1.83M ) MAX

6 5/8(168)

A

3/8(9.5)

6'(1.83M)

CHANNEL UNITWITH SUPPORT PIPE

CHANNEL UNITWITH PROTECTION PIPE AND FLOOR PLATE

C

E

3 7/8 ( 98 )

MIN. HEADROOMREQUIRED TO REMOVEMOTOR

1

6

8

2

3

9

5

1

7

6

35

1

C

B

7( 178 )

12 1/4( 311 )

CHANNEL UNITSTANDARD HEIGHT

2

4

3

5

16( 406 )

3/4 ( 19 ) TYP.

16( 406 )

3/4 (19) TYP

14 ( 356 )SQ. FLOOROPENINGBELOW PLATE

4 HOLES5/8 ( 16 )DIA.

9

PLUS:AND

ONE COUPLING GUARD

CHANNEL UNIT WITH PROTECTION PIPE AND FLOOR PLATE

ONE FLOOR PLATE ASSEMBLY

ONE PROTECTION PIPE ASSEMBLY

INCLUDES ITEM No' s

CHANNEL UNIT WITH SUPPORT PIPE

ONE SUPPORT PIPE ASSEMBLY

ONE ITEM FLEXIBLE SHAFTING

INCLUDES ITEM No' s

STANDARD HEIGHT CHANNEL UNIT

TEFC MOTOR INTEGRATED WITH "HEAVY SHOCK"CYCLOIDAL TYPE SPEED REDUCER

WASTEWATER / SLUDGE GRINDER(S)

ONE FLEXIBLE COUPLING

ONE MOTOR PEDESTAL

ONE HP, VOLTS, PHASE, Hz

ONE GRINDER UNIT

EACH UNIT INCLUDES:

MODEL No. CC- CHANNEL MOUNTED

LIST OF EQUIPMENT FURNISHED BY Y.C.C.

AND PLUS:

INCLUDES ITEM No' s AND PLUS:

5

4

3

2

1

1

1 2 3 5

6

7

1 2 3

8

65

9

2

NOTE: ALL DIMENSIONS IN INCHES ( MM ) WEIGHTS IN POUNDS ( KG )

( 281 )

( 248 )

( 225 )

( 191 )

( 169 )

( 158 )

625

550

500

425

375

350

WEIGHT

( 457 )18

( 305 )12

8( 203 )

50 1/2( 1283 )

40( 1016 )CC-40

42 1/2( 1080 )

34 1/2( 876 )

28 1/2( 724 )

22 1/2( 571 )

( 470 )18 1/2

B

32( 813 )CC-32

24( 610 )CC-24

CC-18

CC-12

SEWER CHEWER DIMENSIONSA

CC-08

MODEL

24 3/4( 629 )

( 540 )21 1/4

C

3( 76 )

( 70 )2 3/4

E

18 3/4( 476 )

( 406 )16D

5 HP

MOTOR DIMENSIONS*

3 HP

HORSEPOWER

STANDARD INTEGRATED MOTOR/REDUCER*

SECTION7671.7

109237

CHANNEL MOUNTED

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109237701


38 7/8"(988)

A

7( 178 )

12 1/4( 311 )

1

2

4

3

5

6

PLUS:AND

ONE COUPLING GUARD

INCLUDES ITEM No' s

STANDARD HEIGHT CHANNEL UNIT

TOTALLY ENCLOSED NON-VENTILATED, CONTINUOUS-IN-AIR SUBMERSIBLE (IP68) EXPLOSION-PROOF MOTOR



ONE MOTOR PEDESTAL

ONE 5HP, VOLTS, PHASE, Hz

ONE GRINDER UNIT

EACH UNIT INCLUDES:

MODEL No. CC- CHANNEL MOUNTED


5

ONE INTEGRATED “HEAVY SHOCK”CYCLOIDAL TYPE SPEED REDUCER

6

4

3

2

1

1 2

NOTE: ALL DIMENSIONS IN INCHES ( MM ) WEIGHTS IN POUNDS ( KG )

( 442)

( 408 )

( 386 )

( 352 )

( 329 )

( 318 )

975

900

850

775

725

700

WEIGHT

50 1/2( 1283 )

CC-40

42 1/2( 1080 )

34 1/2( 876 )

28 1/2( 724 )

22 1/2( 571 )

( 470 )18 1/2

CC-32

CC-24

CC-18

CC-12

SEWER CHEWER DIMENSIONS

A

CC-08

MODEL

SECTION7671.7 CHANNEL MOUNTED

WITH SUBMERSIBLE MOTOR

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

701A


SURFACE CHANNEL MOUNTING RECESSED CHANNEL MOUNTING

BAR SCREEN

SLIDE GATE SLIDE GATE

CHANNEL FRAME

8(203)

4(102)

NOTE: ALL DIMENSIONS IN INCHES (MM).

FLOW

SECTION7671.7

109291

TYPICAL CHANNEL MOUNTINGWITH BY-PASS

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109291702


(OUTLET)

7( 178 )

F

( INLET )

6

1

3

2

E

12 1/4( 311 )

D

L

B

C

MIN. HEADROOM REQUIREDTO REMOVE MOTOR

45

G - FLANGE OUTSIDE DIA.

H - HOLE QUANTITYJ - HOLE DIAMETERK - BOLT CIRCLE DIA.

A - INLET & OUTLET PIPE DIA.

HORSEPOWER

3 HP *

MOTOR DIMENSIONS

5 HP *

D16

(406)

(476)18 3/4

E2 3/4

(70)

(76)3

C21 1/4(540)

(629)24 3/4

* STANDARD INTEGRATED MOTOR / REDUCER

425

MODEL

SC-04

NOTE: ALL DIMENSIONS SHOWN ARE IN INCHES (MM) ALL WEIGHTS SHOWN ARE IN POUNDS (KG)

A

4(102)


SC-06(152)

6

SC-08(203)

8

SC-10(254)

10

SC-12(305)

12

B

18 1/2(470)

(571)22 1/2

(571)22 1/2

(724)28 1/2

(876)34 1/2

F

19 1/8(486)

(537)21 1/8

(587)23 1/8

(689)27 1/8

(791)31 1/8

G

9(229)

(279)11

(343)13 1/2

(406)16

(483)19

H J

3/4(19)

(22)7/8

(22)7/8

(25)1

(25)1

K

7 1/2(191)

(241)9 1/2

(298)11 3/4

(362)14 1/4

(432)17

L

6(152)

(178)7

(178)7

(229)9

(254)10

8

8

8

12

12

WEIGHT

450

475

575

650

(191)

(203)

(214)

(259)

(293)

ONE COUPLING GUARD

TEFC MOTOR INTEGRATED WITH "HEAVY SHOCK"CYCLOIDAL TYPE SPEED REDUCER


ONE MOTOR PEDESTAL

ONE HP, VOLTS, PHASE, Hz

ONE GRINDER UNIT

EACH UNIT INCLUDES:

MODEL No. SC- IN-LINE MOUNTED



TWO HOPPERS WITH STANDARD FLANGES

5

4

3

2

1

6

SECTION7671.7

109235

INLINE MOUNTED

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109235703


BY PASS

INFLUENT EFLUENTSEWER CHEWER® GRINDER

SUPPORT

SECTION7671.7

109268

TYPICAL INLINE MOUNTINGWITH BY-PASS

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109268704


A

B

CMIN. CLEAR.REQ' D. FORSERVICING

4

13

7

6

2

5

5

HORSEPOWER

3 HP

DIMENSIONS

5 HP

B15

( 381 )

( 406 )16

C

2 3/4( 70 )

( 76 )3

A

32 1/4( 819 )

( 914 )36

NOTE: ALL DIMENSIONS SHOWN ARE IN INCHES ( MM )

ONE SPEED REDUCER PEDESTAL

TEFC MOTOR

TEXP MOTOR

ONE MOTOR; HP, VOLTS PHASE Hz

TWO COUPLING GUARDS

ONE HIGH SPEED FLEXIBLE COUPLING

ONE SEPARATE " HEAVY SHOCK " CYCLOIDAL TYPE SPEED REDUCER

ONE LOW SPEED FLEXIBLE COUPLING

ONE MOTOR PEDESTAL

EACH UNIT INCLUDES:


7

6

5

4

3

2

1

SECTION7671.7

109249

NON-INTEGRATED MOTORAND SPEED REDUCER

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109249705


ALL DIMENSIONS ARE IN INCHES (MM)

32 5/8" 24 3/4"

(829) (629)

5

3

2

41

LIST OF EQUIPMENT FURNISHED BY Y.C.C.EACH UNIT INCLUDES:

ONE MOTOR PEDESTAL

ONE LOW SPEED FLEXIBLE COUPLING

ONE INTEGRATED " HEAVY SHOCK " CYCLOIDAL TYPE SPEED REDUCER

ONE COUPLING GUARD

1

2

3

4

5 ONE 5HP, ______ VOLT, 3 PH, ____Hz , TOTALLY ENCLOSED NON-VENTILATEDCONTINUOUS-IN-AIR SUBMERSIBLE (IP 68) EXPLOSION PROOF MOTOR.

SECTION7671.7

109249-B

INTEGRATED SUBMERSIBLEMOTOR AND SPEED REDUCER

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109249-B706


SECTION7671.7

110883

HYDRAULIC POWERDRIVE SYSTEM

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

110883707



SECTION7671.7

109266

HYDRAULIC DRIVEAND CONTROL PANEL STAND

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109266708

This information is the con�dential property of Yeomans Chicago Corporation (YCC) and should not be used in any way detrimental to the corporation's interests. This information should not be copied or reproduced in wholeor in part, and information from it shall not be furnished to others without permission. © YCC 2010Yeomans Chicago Corporation Aurora, IL 60598-0620 (630) 236-5500 www.yccpump.com


SEE NOTE No. 1

MINIMUM DIMENSION IS 12 1/2" ( 318 )MAXIMUM DIMENSION IS 14 1/4" ( 362 )

INSTALL FILLER PIECES OR GROUTBOTH SIDES ( BY OTHERS ) - SPACEBETWEEN FILLER PIECES OR GROUTSHALL BE 12 1/2" ( 318 ) MIN.

NOTE No. 1

INFLUENT

13(330)

8(203)

CONCRETE WALLS ( BY OTHERS )

A

1/2 ( 13 ) ANCHORBOLTS ( BY OTHERS )

OPTIONAL SLIDEGATE ( REF )

SIDE GUIDE RAIL ANGLEANCHORED TO CONCRETECHANNEL WALLS TYPICAL( 3 ) PLACES

SPACING 3/4" (19)

CHANNEL FURNISHEDWITH BAR GRATE ORSLIDE GATE OPTION

OPTIONAL BAR GRATE12 1/4" WIDE TYPICAL

OPTIONAL SLIDE GATE12 1/4" WIDE TYPICAL 2 x 2 ( 51 x 51 )

SIDE GUIDE RAILANGLE TYP. ( 4 )PLACES

5/8 ( 16 ) DIA.HOLES TYP.

2(51)

3(76)

NOTE: ALL DIMENSIONS IN INCHES ( MM )

29

23

CC-40

CC-32

CC-24

CC-18

CC-12


CC-08

( 737 )

18 3/4

( 584 )

( 476 )

34 3/4( 883 )

42 3/4( 1086 )

51( 1295 )

MODEL A

STRUCTURAL STEEL ASTM A36

STAINLESS STEEL AISI 304 PER ASTM A276-80A


(OTHER)

MATERIAL

ONE COAT OF MACHINERY ENAMEL(STANDARD FINISH FOR STEEL FABRICATION)HIGH SOLIDS EPOXY COATING

NONE (STANDARD ON STAINLESS STEEL FABRICATION)

(OTHER)

FINISH

SECTION7671.7

109294

CHANNEL RAILSINSTALLATION DETAILS

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109294709


C - CHANNEL WIDTH[MINIMUM 14 " (356)]

E

D

7/8 ( 22 )

1 ( 25 )

12( 305 )

8( 203 )

10( 254 )

INFLUENT

12 3/4( 324 )

SPACING 3/4" (19)

OPTIONALBAR GRATE

OPTIONALSLIDE GATE

TYP. SIDE BAFFLE

TYP. 5/8 ( 16 )DIA. HOLES

7/8

7/8

AFRAME HEIGHT

B/2

1/2 ( 13 ) BOLT( BY OTHERS )

B

23 1/8

20 1/8

17 1/8

( 588 )

( 512 )

( 435 )

( 385 )15 1/8

E

11

8

5

( 279 )

( 203 )

( 127 )

( 76 )3D

CHANNEL FRAME DIMENSIONS

16 - 24(406 - 610)

25 - 36(635 - 914)

37 - 48(940 - 1219)

49 - 60(1245 - 1524)

C

NOTE: ALL DIMENSIONS ARE IN INCHES ( MM )

51( 1295 )

42 3/4( 1086 )

34 3/4( 883 )

29( 737 )

23( 584 )

( 476 )18 3/4

49( 1245 )CC-40

40 3/4( 1035 )

32 3/4( 832 )

27( 686 )

21( 533 )

( 425 )16 3/4

B

CC-32

CC-24

CC-18

CC-12


A

CC-08

MODEL




(OTHER)

MATERIAL



(OTHER)

FINISH

SECTION7671.7

109078

CHANNEL FRAMEINSTALLATION DETAILS

FOR SINGLE UNIT

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109078710A


B

B /2

A

FRAMEHEIGHT

7/87/8

7/8

CONCRETE WALLBY CONTRACTOR

INFLUENT INFLUENT

12 3/4 (324)

10(254)

E

7/8(22)

D

1(25)

8(203)

12(305)

12 3/4 (324)

10(254)

4(102)

OPTIONAL BAR GRATE

OPTIONAL SLIDE GATE

C - CHANNEL WIDTH

30 - 38

39 - 50(991 - 1270)

51 - 62(1295 - 1575)

11

8

5

63 - 74(1600 - 1880) (279)

(203)

(127)

(76)3

D

CHANNEL FRAME DIMENSIONS

C

(762 - 965)

E15 1/8(385)

17 1/8(435)

20 1/8(512)

23 1/8(588)

51(1295)

42 3/4(1086)

34 3/4(883)

29(737)

23(584)

(476)18 3/4

49(1245)

CC-40

40 3/4(1035)

32 3/4(832)

27(686)

21(533)

(425)16 3/4

B

CC-32

CC-24

CC-18

CC-12


A


CC-08

MODEL




(OTHER)

MATERIAL



(OTHER)

FINISH

SECTION7671.7

109272

CHANNEL FRAMEINSTALLATION DETAILS

FOR DUPLEX SET

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109272710B


NOTE: REFER TO FACTORY FOR OPTIONAL INSTALLATION ARANGEMENTS.

DETAIL "A"

DUAL RAIL GUIDE SUPPORTBRACKET (UPPER & INTERMEDIATE)

3(76)

8(203)

16(406)

6 1/4(159)

18 1/2 (470)

16(406)

1 1/4 (32)

7(178)

1 1/2 (38)

2 (50) DIA. SCH. 40GUIDE PIPE(BY OTHERS)

INFLUENT

18 3/4 (476)

20(508)

LIFTINGEYEBOLTS

INTEGRATEDMOTOR & SPEEDREDUCER

DUAL RAIL UPPERSUPPORT BRACKET(SEE DETAIL "A")

C

1 (25)

16(406)

B

A

.63" DIA. (16)MOUNTING HOLES (TYP)

6 1/2(165)

INFLUENT PIPE12 (300) DIA MAX.*

*CUSTOM FRAMES AVAILABLE FOR LARGER DIAMETER INFLUENT PIPES.

9 3/4 6750 3/4



4 X 2

6 X 2

5 X 2

3 X 2

N0. OFHOLES

(271)10 3/4

(249)

10 1/8(258)

(260)10 1/4

C

(1295) 51

(883)34 3/4

(1702)(1289)CC-40

41(1041)

(584) 23

57(1448)

(997)39 1/4

B

CC-32

CC-24

CC-18

CC-12

A

CC-08

MODEL (TYP.)




(OTHER)

MATERIAL



(OTHER)

FINISH

SECTION7671.7

110616

WET-WELLGRINDER BASKET FRAME

SHEET OF SHEETS

SHOP ORDER NUMBER:

(GRINDER W/ STANDARD TEFC GEARMOTOR)

JOB:

INSTALLATIONDRAWING


10/1/20097671.7

110616711


"A"

16.31(414.27)

"B"

8X .63 (16.00)

.75 (19.05)

1.00(25.40)

"B"

DUAL RAIL GUIDE SUPPORT BRACKET ( UPPER & INTERMEDIATE )

DETAIL "A"

8(203)

7(178)

16(406)

1 1/2(38)

3(76)

1 1/4(32)

16(406)18 1/2

(470)

6 1/4(159)

2 (50) DIA.SCHD. 40 GUIDE PIPE(BY OTHERS)


1/2 ( 13 ) BOLTS(BY OTHERS)

INFLUENT

5.50(139.70) 2.00

(50.80)

4.50(514.35)

1.50(38.10)

16.00(406.40)

19.00(482.60)

8.00(203.20)

1.00(25.40)

6.50(165.10)

20.06(509.52)

CHANNEL WIDTH[22.00 (559) MINIMUM]

MODEL "A" "B"

CC-08 18.75 (467.25) 8.38 (212.85)CC-12 23.00 (584.20) 10.50 (266.70)CC-18 29.00 (736.60) 13.50 (342.90)CC-24 34.75 (882.65) 16.38 (416.05)CC-32 42.75 (1085.85) 20.38 (517.65)CC-40 51.00 (1295.40) 24.50 (622.30)






(OTHER)

MATERIAL



(OTHER)

FINISH

SECTION7671.7

DAR 909 - TEFC

CHANNEL GUIDE-RAIL FRAME

SHEET OF SHEETS

SHOP ORDER NUMBER:


JOB:

INSTALLATIONDRAWING


10/1/20107671.7

DAR 909 - TEFC711-A-1


16.31(515.27)

"A"

.75 (19.05)

1.00(25.40)

"B"

"B"

8X .63 (16.00)


DETAIL "A"

8(203)

7(178)

16(406)

1 1/2(38)

3(76)

1 1/4(32)

16(406)18 1/2

(470)

6 1/4(159)

1/2 ( 13 ) BOLTS(BY OTHERS)

2 (50) DIA.SCHD. 40 GUIDE PIPE(BY OTHERS)


INFLUENT

5.50(139.70)

1.00(25.40)

2.00(50.80)

4.50(514.35)

16.00(406.40)

19.00(482.60)

8.00(203.20)

1.50(38.10)

20.06(509.52)

6.50(165.10)

CHANNEL WIDTH[22.00 (559) MINIMUM]

MODEL "A" "B"

CC-08 18.75 (467.25) 8.38 (212.85)CC-12 23.00 (584.20) 10.50 (266.70)CC-18 29.00 (736.60) 13.50 (342.90)CC-24 34.75 (882.65) 16.38 (416.05)CC-32 42.75 (1085.85) 20.38 (517.65)CC-40 51.00 (1295.40) 24.50 (622.30)






(OTHER)

MATERIAL



(OTHER)

FINISH

SECTION7671.7

DAR 909 - SUB

CHANNEL GUIDE-RAIL FRAME

SHEET OF SHEETS

SHOP ORDER NUMBER:

(GRINDER W/ SUBMERSIBLE IP68 GEARMOTOR)

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

DAR 909 - SUB711-B-1


INFLUENT

INFLUENT

CHANNEL WIDTH44.00 (1118) MINIMUM

SECTION7671.7

DAR 909 - DUAL

CHANNEL GUIDE-RAIL FRAMEDUAL ARRANGEMENT CONCEPT

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

DAR 909 - DUAL711-C-1


NOTE: REFER TO FACTORY FOR OPTIONAL INSTALLATION ARRANGEMENTS.


DETAIL "A"

6 1/4(159)

6(152)

6 1/4(159)

INFLUENT

19( 483 )

16( 406 )

8( 203 )

1 1/2 ( 38 )

7( 178 )

3( 76 )

1 1/4( 32 )

16( 406 ) 18 1/2

( 470 )

6 1/4( 159 )

2 ( 50 ) DIA.SCHD. 40 GUIDE PIPE( BY OTHERS )

A

B

1 ( 25 )

C

16( 406 )

19( 483 )

13( 330 )

SPACING 3/4" (19)

5/8 ( 16 ) DIA

16 1/4(406)

6 1/2( 165 )

INTEGRATED SUBMERSIBLEMOTOR & SPEED REDUCER

INFLUENT PIPE12 ( 300 )DIA MAX.*

DUAL RAIL UPPERSUPPORT BRACKET( SEE DETAIL "A" )

1/2 ( 13 ) BOLTS( BY OTHERS )

LIFTING BAIL

*CUSTOM FRAMES AVAILABLE FOR LARGER DIAMETER INFLUENT PIPES

MODEL

CC-08

NOTE: ALL DIMENSIONS ARE IN INCHES ( MM )

A


CC-12

CC-18

CC-24

CC-32

B

39 1/4( 997 )

( 1448 ) 57

23( 584 )

( 1041 ) 41

CC-40( 1289 )50 3/4

( 1702 ) 67

34 3/4( 883 )

51( 1295 )

C

10 1/4( 260 )

( 258 )10 1/8

( 249 )9 3/4

10 3/4( 271 )

NO. OFHOLES

3 X 2

5 X 2

6 X 2

4 X 2

( TYP )




(OTHER)

MATERIAL



(OTHER)

FINISH

SECTION7671.7

109006

WET-WELLGRINDER BASKET FRAME

SHEET OF SHEETS

SHOP ORDER NUMBER:

(GRINDER W/ OPTIONAL SUBMERSIBLE MOTOR)

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109006712


6 1/2(165)

A

9

12 1/4BASKET

16 REF.

2 (50) DIA. TYP.

NOTE: REFER TO FACTORY FOR OPTIONAL INSTALLATION ARRANGEMENTS.

REMOVABLE TRASHBASKET

DUAL RAIL GUIDEPIPE ( REF.)

TRASH BASKET / GRINDERSUPPORT FRAME ASSEMBLYSEE DRWG.No.109616 FORDETAILS AND DIMENSIONS

TRASH BASKETLIFTING BAIL

INFLUENT PIPE12 (300) DIA MAX.

DUAL RAILGUIDE PIPE ( REF.)


40

32

24

18

12

08

SUFFIX

(883)34 3/4

50 3/4(1289)

41(1041)

(584) 23

A

TRASH BASKET DIMESIONS

CC-40

CC-32

CC-24

CC-18

CC-12

CC-08

MODEL




(OTHER)

MATERIAL



(OTHER)

FINISH

SECTION7671.7

110617

WET-WELLTRASH BASKET

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

110617714


MANHOLE LC

SECTION "B" - "B"

12 1/2 ( 318 ) MIN. CHANNEL WIDTH

C MANHOLEL

SECTION "A" - "A"

8 (203)

4( 102 )

INLETPIPEOUTLET

PIPE

SEWER CHEWER UNITAND CHANNEL RAILS

PLAN - SEWER CHEWER UNIT LOCATED IN MANHOLE

C MANHOLE

LC MANHOLE

SLOPE

SLOPE

OUTLET INLET

"A" "A"

"B"

"B"

L

12 1/2" ( 318 )MIN. CHANNEL

PRE-CAST CONCRETEMANHOLE

INLET PIPE

FORMED CONCRETE CHANNEL MANHOLE ACCESS LADDER

SEE DRAWING No. 109294 ( PAGE 709 )FOR DETAILS OF SEWER CHEWERCHANNEL RAIL(S) INSTALLATION

TYPICAL SEWER CHEWER UNITMOUNTED WITHIN CHANNEL

OUTLET PIPE

SECTION7671.7

109341

TYPICAL INSTALLATIONIN MANHOLE

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109341715


INTEGRATEDMOTOR ANDSPEED REDUCER

LIFTINGEYEBOLT

C

C

B CLR. OPNG.

ACLEAR OPNG.

D

FV

INFLU

ENT

BASIN CL

RAIL(S) CL

C BASINL

CIRCULAR BASIN SEE CHARTFOR MINIMUM DIAMETER FORSELECTED PUMP(S)

INFLUENT PIPE12 ( 300 ) DIAMAX.

FOR LARGER DUPLEX OR MULTIPLE PUMP INSTALLATIONPLEASE REFER TO FACTORY

NOTES: 1) ALL DIMENSIONS SHOWN ARE IN INCHES ( MM ) 2) DIMENSION "A" VARIES WITH DIAMETERS LARGER THAN MINIMUM BASIN DIAMETER. REFER TO FACTORY.

SUBMERSIBLE PUMP DIMENSIONS

24 7/8(632)

24 7/8(632)

25 5/8(651)

25 1/2(648)

25 7/8(657)

26 3/8(670)

26(660)

26 3/4(679)

26 7/8(683)

21 1/2(546)

20 7/8(530)

20 7/8(530)

21 3/8(543)

21 1/4(540)

21 3/4(552)

21 5/8(549)

22(559)

22(559)

F

8 1/8(206)

8 1/8(206)

V

13 1/2(343)

13 1/2(343)

14 1/4(362)

14 1/8(359)

14 1/2(368)

15(381)

14 5/8(371)

15 3/8(391)

15 1/2(394)

11 5/8(295)

11(279)

11(279)

11 1/2(292)

11 3/8(289)

11 7/8(302)

11 3/4(298)

12 1/8(308)

12 1/8(308)

D

16 1/8(410)

13 1/8(333)

C

4 X 6(102 X 152)

4 X 4(102 X 102)

EASY LIFT SIZEINLET X OUTLET

71 7/8

77 3/8(1965)

77 3/8(1965)

71 7/8(1826)

(1826)

70(1778)

66 1/8(1680)

68 1/4(1734)

64 1/8(1629)

63 5/8(1616)

67 5/8(1718)

75(1905)

74 7/8(1902)

69 3/8(1762)

69 1/2(1765)

64(1626)

66 1/8(1680)

62 1/8(1578)

61 7/8(1572)

MINIMUM

DIAMETERBASIN

49 X 59 7/8(1245 X 1521)

49 X 59 5/8(1245 X 1514)

42 5/8 X 56 3/8(1083 X 1432)

42 3/4 X 56 1/8(1086 X 1426)

40 1/2 X 54(1029 X 1372)

36 X 50 5/8(914 X 1286)

38 5/8 X 52(981 X 1321)

33 5/8 X 49 1/2(854 X 1257)

33 X 49 1/2(838 X 1257)

42 1/2 X 47 7/8(1080 X 1216)

50 5/8 X 53 7/8(1286 X 1368)

50 1/2 X 53 5/8(1283 X 1362)

44 3/8 X 50 1/4(1127 X 1276)

44 5/8 X 50 1/4(1133 X 1276)

38 1/2 X 44 3/4(978 X 1137)

40 3/4 X 46(1035 X 1168)

36 3/8 X 43 1/2 (924 X 1105)

36 1/8 X 43 1/2 (917 X 1105)

ACCESS DOORCLEAR OPENINGMINIMUM SIZE

A X B

CP4153L

CP4153

CP4123

CP4133SV

CP4123SV

CP4103SV

CP4103L

CP4103S

CP4092.5

CP4083

CP4073

CP4072.5

CP4072

CP4113SV

CP4153L

CP4153

CP4123

CP4133SV

CP4123SV

CP4113SV

CP4103SV

CP4103L

CP4103S

CP4092.5

CP4083

CP4073

CP4072.5

CP4072

MODEL

TWO 4X SUPPORT ELBOW SUPPORT BRACKETS FOR DUALRAIL PUMPING SYSTEM

SUPPORT BRACKET(S) FOR DUAL RAIL GRINDER

ONE WET WELL BASKET FRAME

INTEGRATED TEFC GEAR MOTOR

TWO HP, RPM, VOLTS

RATED FOR GPM AT FT. TDH.

TWO MODEL PUMPS

ONE MODEL CC - CHANNEL MOUNTED

WASTEWATER / SLUDGE GRINDER WITHONE HP, VOLTS, PHASE, Hz


PHASE, Hz, FRAME

SECTION7671.7

111694

COMPLETE SUBMERSIBLEPUMP STATION

SHEET OF SHEETS

SHOP ORDER NUMBER:


JOB:

INSTALLATIONDRAWING


10/1/20107671.7

111694716


D

INFLU

ENT

ACLEAR OPNG.

F

B CLR. OPNG.

C

C

BASIN CL

RAIL(S) CL

VINFLUENT PIPE12 ( 300 ) DIAMAX.

CIRCULAR BASIN SEECHART FOR MINIMUMDIAMETER FORSELECTED PUMP(S)

C BASINL

FOR LARGER DUPLEX OR MULTIPLE PUMP INSTALLATIONPLEASE REFER TO FACTORY

NOTES: 1) ALL DIMENSIONS SHOWN ARE IN INCHES ( MM ) 2) DIMENSION "A" VARIES WITH DIAMETERS LARGER THAN MINIMUM BASIN DIAMETER. REFER TO FACTORY.

SUBMERSIBLE PUMP DIMENSIONS

24 7/8(632)

24 7/8(632)

25 5/8(651)

25 1/2(648)

25 7/8(657)

26 3/8(670)

26(660)

26 3/4(679)

26 7/8(683)

21 1/2(546)

20 7/8(530)

20 7/8(530)

21 3/8(543)

21 1/4(540)

21 3/4(552)

21 5/8(549)

22(559)

22(559)

F

8 1/8(206)

8 1/8(206)

V

13 1/2(343)

13 1/2(343)

14 1/4(362)

14 1/8(359)

14 1/2(368)

15(381)

14 5/8(371)

15 3/8(391)

15 1/2(394)

11 5/8(295)

11(279)

11(279)

11 1/2(292)

11 3/8(289)

11 7/8(302)

11 3/4(298)

12 1/8(308)

12 1/8(308)

D

16 1/8(410)

13 1/8(333)

C

4 X 6(102 X 152)

4 X 4(102 X 102)

EASY LIFT SIZEINLET X OUTLET

71 7/8

77 3/8(1965)

77 3/8(1965)

71 7/8(1826)

(1826)

70(1778)

66 1/8(1680)

68 1/4(1734)

64 1/8(1629)

63 5/8(1616)

67 5/8(1718)

75(1905)

74 7/8(1902)

69 3/8(1762)

69 1/2(1765)

64(1626)

66 1/8(1680)

62 1/8(1578)

61 7/8(1572)

MINIMUM

DIAMETERBASIN

49 X 59 7/8(1245 X 1521)

49 X 59 5/8(1245 X 1514)

42 5/8 X 56 3/8(1083 X 1432)

42 3/4 X 56 1/8(1086 X 1426)

40 1/2 X 54(1029 X 1372)

36 X 50 5/8(914 X 1286)

38 5/8 X 52(981 X 1321)

33 5/8 X 49 1/2(854 X 1257)

33 X 49 1/2(838 X 1257)

42 1/2 X 47 7/8(1080 X 1216)

50 5/8 X 53 7/8(1286 X 1368)

50 1/2 X 53 5/8(1283 X 1362)

44 3/8 X 50 1/4(1127 X 1276)

44 5/8 X 50 1/4(1133 X 1276)

38 1/2 X 44 3/4(978 X 1137)

40 3/4 X 46(1035 X 1168)

36 3/8 X 43 1/2 (924 X 1105)

36 1/8 X 43 1/2 (917 X 1105)

ACCESS DOORCLEAR OPENINGMINIMUM SIZE

A X B

CP4153L

CP4153

CP4123

CP4133SV

CP4123SV

CP4103SV

CP4103L

CP4103S

CP4092.5

CP4083

CP4073

CP4072.5

CP4072

CP4113SV

CP4153L

CP4153

CP4123

CP4133SV

CP4123SV

CP4113SV

CP4103SV

CP4103L

CP4103S

CP4092.5

CP4083

CP4073

CP4072.5

CP4072

MODEL

TWO 4X SUPPORT ELBOW SUPPORT BRACKETS FOR DUALRAIL PUMPING SYSTEM

SUPPORT BRACKET(S) FOR DUAL RAIL GRINDER

ONE WET WELL BASKET FRAME

INTEGRATED SUBMERSIBLE (IP68) GEAR MOTOR

TWO HP, RPM, VOLTS

RATED FOR GPM AT FT. TDH.

TWO MODEL PUMPS

ONE MODEL CC - CHANNEL MOUNTED

WASTEWATER / SLUDGE GRINDER WITHONE HP, VOLTS, PHASE, Hz


PHASE, Hz, FRAME

SECTION7671.7

109256

COMPLETE SUBMERSIBLEPUMP STATION

SHEET OF SHEETS

SHOP ORDER NUMBER:

(GRINDER W/ SUBMERSIBLE GEARMOTOR)

JOB:

INSTALLATIONDRAWING


10/1/20107671.7

109256717


F1 F2 F3 F4

SIEMENS LOGO! TD

GRINDER REVERSE

PUSH TO SILENCE

Enclosure 18x16(Nominal)

Approx. Shipping Weight 30 lb, (14 kg)

(492

mm

)19

"-3/

8"

(442 mm)17"-3/8"

E

MR G N

C

Y

EE

S T O P

1

2

3

4

5

Legend:1 Main Disconnect Switch2 Operator Interface3 Emergency Stop Button4 Grinder Reverse Pushbutton5 Push to Silence Pushbutton6 Audible Alarm

(243

mm

)9-

9/16

"

6

316S

S

VYN

CKIE

R

(292 mm)11"-1/2"

Note: Door location of components is approximate. Refer to factory for wiring schematics or modifications.

F1 F2 F3 F4

SIEMENS LOGO! TD

Available Listings

®

SECTION7671.7

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:


10/1/20107671.7

111121718


Series 3CONTROL PANEL

OUTLINE DRAWINGStandard FRP Enclosure

Enclosure 20x16(Nominal)

Approx. Shipping Weight 54 lb, (24 kg)

Note: Door location of components is approximate. Refer to factory for wiring schematics or modifications.

F1 F2 F3 F4

SIEMENS LOGO! TD

Available Listings

(254 mm)10"

(500

mm

)20

"

(410 mm)16"

F1 F2 F3 F4

SIEMENS LOGO! TD

GRINDER REVERSE

PUSH TO SILENCE

E

MR G N

C

Y

EE

ST O P

1

2

3

4

5

(200

mm

)8"

6

Legend:1 Main Disconnect Switch2 Operator Interface3 Emergency Stop Button4 Grinder Reverse Pushbutton5 Push to Silence Pushbutton6 Audible Alarm

®

SECTION7671.7

SHEET OF SHEETS

SHOP ORDER NUMBER:

JOB:


10/1/20107671.7

111121719


Series 3CONTROL PANEL

OUTLINE DRAWINGOptional Stainless Steel Enclosure

SEVERE DUTY GRINDERS ENGINEERING · PDF fileENGINEERING MANUAL SEVERE DUTY GRINDERS YEOMANS...

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