Servis Za Minolta C351

SERVICE MANUAL

FIELD SERVICE

This Service Manual is designed for machine with Firmware Card Ver. G4 and onward.

2006.08 Ver. 3.0

FIELD SERVICE TOTAL CONTENTSSAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1 IMPORTANT NOTICE ................................................................................................S-1 DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION ..............................................................................................S-1 SAFETY WARNINGS .................................................................................................S-2 WARNING INDICATIONS ON THE MACHINE ........................................................S-14 MEASURES TO TAKE IN CASE OF AN ACCIDENT .....................................................................................................................S-17 Composition of the service manual ................................................................................. C-1 Notation of the service manual ....................................................................................... C-2

bizhub C351/C450 Main UnitGeneral ........................................................................................................................... 1 Maintenance ................................................................................................................... 9 Adjustment/Setting...................................................................................................... 159 Troubleshooting........................................................................................................... 387 Appendix ..................................................................................................................... 511

Standard ControllerGeneral ........................................................................................................................... 1 Maintenance ................................................................................................................... 3 Adjustment/Setting........................................................................................................ 37 Troubleshooting............................................................................................................. 39

Automatic Document Feeder (DF-601)General ........................................................................................................................... 1 Maintenance ................................................................................................................... 5 Adjustment/Setting........................................................................................................ 15 Troubleshooting............................................................................................................. 31

Automatic Duplex UnitGeneral ........................................................................................................................... 1 Maintenance ................................................................................................................... 3 Adjustment/Setting.......................................................................................................... 7 Troubleshooting............................................................................................................. 11

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PC-102/PC-202General ........................................................................................................................... 1 Maintenance ................................................................................................................... 3 Adjustment/Setting ....................................................................................................... 13 Troubleshooting ............................................................................................................ 19

PC-402General ........................................................................................................................... 1 Maintenance ................................................................................................................... 3 Adjustment/Setting ....................................................................................................... 17 Troubleshooting ............................................................................................................ 25

FS-507General ........................................................................................................................... 1 Maintenance ................................................................................................................... 5 Adjustment/Setting ....................................................................................................... 11 Troubleshooting ............................................................................................................ 25

FS-603General ........................................................................................................................... 1 Maintenance ................................................................................................................... 5 Adjustment/Setting ....................................................................................................... 23 Troubleshooting ............................................................................................................ 51

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SAFETY AND IMPORTANT WARNING ITEMS

SAFETY AND IMPORTANT WARNING ITEMSRead carefully the Safety and Important Warning Items described below to understand them before doing service work.

IMPORTANT NOTICEBecause of possible hazards to an inexperienced person servicing this product as well as the risk of damage to the product, KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians. Changes may have been made to this product to improve its performance after this Service Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service Manual is complete and accurate. The user of this Service Manual must assume all risks of personal injury and/or damage to the product while servicing the product for which this Service Manual is intended. Therefore, this Service Manual must be carefully read before doing service work both in the course of technical training and even after that, for performing maintenance and control of the product properly. Keep this Service Manual also for future service.

DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTIONIn this Service Manual, each of three expressions DANGER, WARNING, and CAUTION is defined as follows together with a symbol mark to be used in a limited meaning. When servicing the product, the relevant works (disassembling, reassembling, adjustment, repair, maintenance, etc.) need to be conducted with utmost care. DANGER: Action having a high possibility of suffering death or serious injury WARNING: Action having a possibility of suffering death or serious injury CAUTION: Action having a possibility of suffering a slight wound, medium trouble, and property damage Symbols used for safety and important warning items are defined as follows:

:Precaution when servicing the product. :Prohibition when servicing the product. :Direction when servicing the product.

General precaution General prohibition General instruction

Electric hazard High temperature

Do not touch with wet hand Unplug

Do not disassemble Ground/Earth

S-1


SAFETY WARNINGS[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.KONICA MINOLTA brand products are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.

Prohibited Actions DANGER Using any cables or power cord not specified by KMBT.

Using any fuse or thermostat not specified by KMBT. Safety will not be assured, leading to a risk of fire and injury. Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object. Disabling relay functions (such as wedging paper between relay contacts)

Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be assured, leading to a risk of fire and injury. Making any modification to the product unless instructed by KMBT Using parts not specified by KMBT

S-2


[2] POWER PLUG SELECTIONIn some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or power cord set in order to connect the product to the supply.

Power Cord Set or Power Plug WARNING Use power supply cord set which meets the following criteria: - provided with a plug having configuration intended for the connection to wall outlet appropriate for the product's rated voltage and current, and - the plug has pin/terminal(s) for grounding, and - provided with three-conductor cable having enough current capacity, and - the cord set meets regulatory requirements for the area. Use of inadequate cord set leads to fire or electric shock. Attach power plug which meets the following criteria: - having configuration intended for the connection to wall outlet appropriate for the product's rated voltage and current, and - the plug has pin/terminal(s) for grounding, and - meets regulatory requirements for the area. Use of inadequate cord set leads to the product connecting to inadequate power supply (voltage, current capacity, grounding), and may result in fire or electric shock. Conductors in the power cable must be connected to terminals of the plug according to the following order: Black or Brown: White or Light Blue: Green/Yellow: L (line) N (neutral) PE (earth)

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Wrong connection may cancel safeguards within the product, and results in fire or electric shock.

S-3


[3] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICEKONICA MINOLTA brand products are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE must perform regular safety checks. 1. Power Supply

Connection to Power Supply WARNING Check that mains voltage is as specified. Connection to wrong voltage supply may result in fire or electric shock. Connect power plug directly into wall outlet having same configuration as the plug. Use of an adapter leads to the product connecting to inadequate power supply (voltage, current capacity, grounding), and may result in fire or electric shock. If proper wall outlet is not available, advice the customer to contact qualified electrician for the installation. Plug the power cord into the dedicated wall outlet with a capacity greater than the maximum power consumption. If excessive current flows in the wall outlet, fire may result. If two or more power cords can be plugged into the wall outlet, the total load must not exceed the rating of the wall outlet. If excessive current flows in the wall outlet, fire may result. Make sure the power cord is plugged in the wall outlet securely. Contact problems may lead to increased resistance, overheating, and the risk of fire. Check whether the product is grounded properly. If current leakage occurs in an ungrounded product, you may suffer electric shock while operating the product. Connect power plug to grounded wall outlet.

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S-4


Power Plug and Cord WARNING When using the power cord set (inlet type) that came with this product, make sure the connector is securely inserted in the inlet of the product. When securing measure is provided, secure the cord with the fixture properly. If the power cord (inlet type) is not connected to the product securely, a contact problem may lead to increased resistance, overheating, and risk of fire. Check whether the power cord is not stepped on or pinched by a table and so on. Overheating may occur there, leading to a risk of fire.

Check whether the power cord is damaged. Check whether the sheath is damaged. If the power plug, cord, or sheath is damaged, replace with a new power cord (with plug and connector on each end) specified by KMBT. Using the damaged power cord may result in fire or electric shock. Do not bundle or tie the power cord. Overheating may occur there, leading to a risk of fire.

Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire. Do not insert the power plug into the wall outlet with a wet hand. The risk of electric shock exists. When unplugging the power cord, grasp the plug, not the cable. The cable may be broken, leading to a risk of fire and electric shock.

S-5


Wiring WARNING Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists.

When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire. Do not use an extension cable reel with the cable taken up. Fire may result. 2. Installation Requirements

Prohibited Installation Places WARNING Do not place the product near flammable materials or volatile materials that may catch fire. A risk of fire exists. Do not place the product in a place exposed to water such as rain. A risk of fire and electric shock exists.

When not Using the Product for a long time WARNING When the product is not used over an extended period of time (holidays, etc.), switch it off and unplug the power cord. Dust collected around the power plug and outlet may cause fire.

S-6


Ventilation CAUTION The product generates ozone gas during operation, but it will not be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a. When the product is used in a poorly ventilated room b. When taking a lot of copies c. When using multiple products at the same time

Stability CAUTION Be sure to lock the caster stoppers. In the case of an earthquake and so on, the product may slide, leading to a injury.

Inspection before Servicing CAUTION Before conducting an inspection, read all relevant documentation (service manual, technical notices, etc.) and proceed with the inspection following the prescribed procedure, using only the prescribed tools. Do not make any adjustment not described in the documentation. If the prescribed procedure or tool is not used, the product may break and a risk of injury or fire exists. Before conducting an inspection, be sure to disconnect the power plugs from the product and options. When the power plug is inserted in the wall outlet, some units are still powered even if the POWER switch is turned OFF. A risk of electric shock exists. The area around the fixing unit is hot. You may get burnt.

S-7


Work Performed with the Product Powered On WARNING Take every care when making adjustments or performing an operation check with the product powered. If you make adjustments or perform an operation check with the external cover detached, you may touch live or high-voltage parts or you may be caught in moving gears or the timing belt, leading to a risk of injury. Take every care when servicing with the external cover detached. High-voltage exists around the drum unit. A risk of electric shock exists.

Safety Checkpoints WARNING Check the exterior and frame for edges, burrs, and other damage. The user or CE may be injured. Do not allow any metal parts such as clips, staples, and screws to fall into the product. They can short internal circuits and cause electric shock or fire. Check wiring for squeezing and any other damage. Current can leak, leading to a risk of electric shock or fire. Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona unit. Current can leak, leading to a risk of product trouble or fire. Check high-voltage cables and sheaths for any damage. Current can leak, leading to a risk of electric shock or fire.

S-8


Safety Checkpoints WARNING Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. Before disassembling or adjusting the write unit (P/H unit) incorporating a laser, make sure that the power cord has been disconnected. The laser light can enter your eye, leading to a risk of loss of eyesight. Do not remove the cover of the write unit. Do not supply power with the write unit shifted from the specified mounting position. The laser light can enter your eye, leading to a risk of loss of eyesight. When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose of the used lithium battery using the method specified by local authority. Improper replacement can cause explosion. After replacing a part to which AC voltage is applied (e.g., optical lamp and fixing lamp), be sure to check the installation state. A risk of fire exists. Check the interlock switch and actuator for loosening and check whether the interlock functions properly. If the interlock does not function, you may receive an electric shock or be injured when you insert your hand in the product (e.g., for clearing paper jam). Make sure the wiring cannot come into contact with sharp edges, burrs, or other pointed parts. Current can leak, leading to a risk of electric shock or fire.

S-9


Safety Checkpoints WARNING Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of product trouble, electric shock, and fire exists.

Handling of Consumables WARNING Toner and developer are not harmful substances, but care must be taken not to breathe excessive amounts or let the substances come into contact with eyes, etc. It may be stimulative. If the substances get in the eye, rinse with plenty of water immediately. When symptoms are noticeable, consult a physician. Never throw the used cartridge and toner into fire. You may be burned due to dust explosion.

Handling of Service Materials CAUTION Unplug the power cord from the wall outlet. Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are highly flammable and must be handled with care. A risk of fire exists. Do not replace the cover or turn the product ON before any solvent remnants on the cleaned parts have fully evaporated. A risk of fire exists.

S-10


Handling of Service Materials CAUTION Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists. When using any solvent, ventilate the room well. Breathing large quantities of organic solvents can lead to discomfort.

S-11


[4] Used Batteries PrecautionsALL Areas CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturers instructions. Germany VORSICHT! Explosionsgefahr bei unsachgemem Austausch der Batterie. Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ. Entsorgung gebrauchter Batterien nach Angaben des Herstellers. France ATTENTION Il y a danger dexplosion sil y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant. Denmark ADVARSEL! Lithiumbatteri - Eksplosionsfare ved fejlagtig hndtering. Udskiftning m kun ske med batteri af samme fabrikat og type. Levr det brugte batteri tilbage til leverandren. Finland, Sweden VAROlTUS Paristo voi rjht, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hvit kytetty paristo valmistajan ohjeiden mukaisesti. VARNING Explosionsfara vid felaktigt batteribyte. Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera anvnt batteri enligt fabrikantens instruktion. Norway ADVARSEL Eksplosjonsfare ved feilaktig skifte av batteri. Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten. Brukte batterier kasseres i henhold til fabrikantens instruksjoner.

S-12


[5] FUSECAUTION Double pole / neutral fusing ATTENTION Double ple / fusible sur le neutre.

[6] LED Radiation Safety This product is a copier which operates by means of a LED (light emitting diodes) exposure system. There is no possibility of danger from the LED optical radiation, because the LED optical radiation level dose not exceed the accessible radiation limit of class 1 under all conditions of operation, maintenance, service and failure.

S-13


WARNING INDICATIONS ON THE MACHINECaution labels shown are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock.

High voltage

High temperature

High voltage

High temperature

4037P0C501DA

S-14


High voltage

High voltage

High voltage4037P0C502DA

S-15


High voltage

4037P0C503DA

CAUTION: You may be burned or injured if you touch any area that you are advised not to touch by any caution label. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.

S-16

MEASURES TO TAKE IN CASE OF AN ACCIDENT

MEASURES TO TAKE IN CASE OF AN ACCIDENT1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage. 2. If a report of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly and KMBT must be notified. 3. To determine the cause of the accident, conditions and materials must be recorded through direct on-site checks, in accordance with instructions issued by KMBT. 4. For reports and measures concerning serious accidents, follow the regulations specified by every distributor.

S-17

MEASURES TO TAKE IN CASE OF AN ACCIDENT

S-18

Composition of the service manualThis service manual consists of Theory of Operation section and Field Service section to explain the main machine and its corresponding options. Theory of Operation section gives, as information for the CE to get a full understanding of the product, a rough outline of the object and role of each function, the relationship between the electrical system and the mechanical system, and the timing of operation of each part. Field Service section gives, as information required by the CE at the site (or at the customers premise), a rough outline of the service schedule and its details, maintenance steps, the object and role of each adjustment, error codes and supplementary information. The basic configuration of each section is as follows. However some options may not be applied to the following configuration. OUTLINE: Explanation of system configuration, product specifications, unit configuration, and paper path COMPOSITION/OPERATION: Explanation of configuration of each unit, operating system, and control system

GENERAL: MAINTENANCE: Explanation of system configuration, and product specifications Explanation of service schedule, maintenance steps, service tools, removal/reinstallation methods of major parts, and firmware version up method etc. ADJUSTMENT/SETTING: TROUBLESHOOTING: APPENDIX: Explanation of utility mode, service mode, and mechanical adjustment etc. Explanation of lists of jam codes and error codes, and their countermeasures etc. Parts layout drawings, connector layout drawings, timing chart, overall layout drawing are attached.

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Notation of the service manualA. Product name In this manual, each of the products is described as follows: (1) PWB-MFP: (2) bizhub C351/C450: (3) Microsoft Windows 95: Microsoft Windows 98: Microsoft Windows Me: Microsoft Windows NT 4.0: Microsoft Windows 2000: Microsoft Windows XP: MFP Control Board Main Unit Windows 95 Windows 98 Windows Me Windows NT 4.0 or Windows NT Windows 2000 Windows XP Windows 95/98/Me Windows NT 4.0/2000 Windows NT/2000/XP Windows 95/98/Me/ NT/2000/XP

When the description is made in combination of the OSs mentioned above:

B. Brand name The company names and product names mentioned in this manual are the brand name or the registered trademark of each company.

C. Feeding Direction When the long side of the paper is parallel with the feeding direction, it is called Short Edge Feeding. The feeding direction which is perpendicular to the Short Edge Feeding is called the Long Edge Feeding. Short Edge Feeding will be identified with [S (Abbreviation for Short Edge Feeding)] on the paper size. No specific notation is added for the Long Edge Feeding. When the size has only the Short Edge Feeding with no Long Edge Feeding, [S] will not be added to the paper size. Paper size A4 A3 Feeding direction Long Edge Feeding Short Edge Feeding Short Edge Feeding Notation A4 A4S A3

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SERVICE MANUAL

FIELD SERVICE

Main Unit

2006.08 Ver. 3.0

Revision historyAfter publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.

Revision mark: To indicate clearly a section revised, show 1 to the left of the revised section. A number within 1 represents the number of times the revision has been made. To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page. A number within 1 represents the number of times the revision has been made. NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted. When a page revised in Ver. 2.0 has been changed in Ver. 3.0: The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted. When a page revised in Ver. 2.0 has not been changed in Ver. 3.0: The revision marks for Ver. 2.0 are left as they are.

2006/08

3.0

2

Error corrections / Corresponded to a Card Version G4 Error corrections / Corresponded to a Card Version A7 / Integrated with the bizhub C351 Service Manual. Issue of the first edition Descriptions of revision

2006/02 2005/03 Date

2.0 1.0 Service manual Ver.

1 Revision mark

Field Service Ver. 3.0 Aug. 2006bizhub C351/C450

CONTENTS bizhub C351/C450 Main Unit General1. 2. System configuration............................................................................................... 1 Product specifications ............................................................................................. 3

Maintenance3. 3.1 Periodical check ...................................................................................................... 9 Service schedule .................................................................................................. 9 bizhub C450.................................................................................................. 9 bizhub C351.................................................................................................. 9 Parts to be replaced by users (CRU) .......................................................... 10 Maintenance call (per 60,000-print) ............................................................ 10 Periodical parts replacement 1 (per 150,000-print)..................................... 11 Periodical parts replacement 2 (per 200,000-print)..................................... 11 Periodical parts replacement 3 (per 300,000-print)..................................... 11 Replacement parts...................................................................................... 12 Cleaning parts............................................................................................. 13 3.1.1 3.1.2 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.3 3.3.1 3.3.2 3.4 3.5

Maintenance items.............................................................................................. 10Maintenance Appendix Troubleshooting Adjustment / Setting

Maintenance parts .............................................................................................. 12

Concept of parts life............................................................................................ 14 Maintenance procedure (Periodical check parts) ............................................... 16 Replacing the Tray 1 Paper Take-up Roller ................................................. 16 Replacing the Tray 1 Separation Roller Assy .............................................. 16 Replacing the Bypass Tray Paper Take-up Roller ....................................... 17 Replacing the Bypass Tray Separation Roller Assy .................................... 19 Replacing the Tray 2 Separation Roller....................................................... 19 Replacing the Tray 2 Paper Take-up Roller ................................................. 21 Replacing the Tray 2 Pick-up Roller ............................................................ 23 Cleaning of Registration Roller ................................................................... 24 Paper Dust Remover................................................................................... 25 Cleaning of Transport Roller ....................................................................... 25 Cleaning of 2nd Image Transfer Entrance Upper Guide ............................. 26 Replacing the Waste Toner Box .................................................................. 26 Cleaning of the Area around the Waste Toner Collecting Port.................... 27 Replacing Ozone Filter................................................................................ 27

3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9 3.5.10 3.5.11 3.5.12 3.5.13 3.5.14

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General


3.5.15 3.5.16 3.5.17 3.5.18 3.6 3.6.1 3.6.2 3.6.3

Cleaning of the Comb Electrode................................................................. 28 Cleaning LPH Assy..................................................................................... 28 Replacement of the Deodorant Filter.......................................................... 29 Replacement of the Dust Filter ................................................................... 29 Replacing the 2nd Image Transfer Roller Unit ............................................ 29 Image Transfer Belt Unit ............................................................................. 30 Replacing the Imaging Unit (C, M, Y, K) ..................................................... 33 Replacing the Fusing Unit........................................................................... 36

Replacing the unit............................................................................................... 29

General

3.6.4 4. 4.1 4.2

Service tool ........................................................................................................... 37 CE Tool list ......................................................................................................... 37 Copy materials ................................................................................................... 38 Imaging Unit Single Parts (IU) .................................................................... 38 Toner Cartridge Single Parts (T/C) ............................................................. 38 Waste Toner Box......................................................................................... 38 Maintenance Kit .......................................................................................... 38

4.2.1 4.2.2Maintenance

4.2.3 4.2.4 5. 5.1 5.2

Firmware upgrade................................................................................................. 39 Outline ................................................................................................................ 39 Preparations for firmware rewriting by Cygwin ................................................... 40 Outline ........................................................................................................ 40 Service environment ................................................................................... 40 Installing the Cygwin................................................................................... 40 Settings of the Windows Environmental Variable ....................................... 43 Writing into the Compact flash.................................................................... 44 Correspond model ...................................................................................... 47 Function outline .......................................................................................... 47 System environment ................................................................................... 47 Installation of software ................................................................................ 48 Update of software...................................................................................... 50 Screen ........................................................................................................ 51 Details of each function .............................................................................. 53 How to write firmware data ......................................................................... 55 Updating method ........................................................................................ 60 Action When Data Transfer Fails................................................................. 62 Out line ....................................................................................................... 63

5.2.1Adjustment / Setting

5.2.2 5.2.3 5.2.4 5.2.5 5.3 5.3.1

Preparations for firmware rewriting by Firmware Imaging Toolkit 2006 .............. 47

Troubleshooting

5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 5.3.8

Appendix

5.4

Firmware rewriting by compact flash .................................................................. 60

5.4.1 5.4.2 5.5 5.5.1

Updating the Firmware with the Internet ISW..................................................... 63

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Field Service Ver. 3.0 Aug. 2006bizhub C351/C450 Appendix Troubleshooting Adjustment / Setting Maintenance General

5.5.2 5.5.3 5.5.4 5.5.5 6. 6.1 6.2

Service environment ................................................................................... 63 Preparations for Firmware rewriting ............................................................ 63 Firmware rewriting ...................................................................................... 66 Error Code List for the Internet ISW............................................................ 69

Other ..................................................................................................................... 72 Disassembly/Adjustment prohibited items .......................................................... 72 Disassembly/Assembly/Cleaning list (Other parts)............................................. 73 Disassembly/Assembly parts list................................................................. 73 Cleaning parts list ....................................................................................... 75 IR Right Cover/Front Right Cover/Bypass Right & Left Cover .................... 76 Exit Tray/IR Left Cover/Rear Left Cover/Left Front Cover ........................... 77 Front Door/Panel Cover/Tray 1 Front Right Cover....................................... 78 Lower Rear Cover/Tray 2 Rear Cover/Rear Cover/Rear Right Cover/ Tray 2 Rear Right Cover/Wiring Cover ........................................................ 78 IR Upper Front Cover/IR Upper Right Cover/IR Upper Rear Cover ............ 79 Original Glass/IR Front Cover ..................................................................... 80 Control Panel (UN201)................................................................................ 81 Tray 1 .......................................................................................................... 82 Tray 2 .......................................................................................................... 84 Scanner Motor Drive Board (PWB-IC) ........................................................ 84 CCD Unit..................................................................................................... 85 Image Processing Board (PWB-C) ............................................................. 86 Copier Board (PWB-CF) ............................................................................. 88 LAN Board (PWB-LAN)............................................................................... 89 Standard Memory (D_FILE0)...................................................................... 90 Hard Disk Drive (HDD)................................................................................ 90 Electronic Sorting Board (PWB-ES)............................................................ 91 MFP Control Board (PWB-MFPC) .............................................................. 91 Control Board (PWB-MC) ........................................................................... 93 Slide Interface Board (PWB-SIF) ................................................................ 94 High Voltage Unit/1 (HV1) ........................................................................... 96 High Voltage Unit/2 (HV2) ........................................................................... 97 Tray 1 Paper Size Board (PWB-I1).............................................................. 98 DC Power Supply (PU1).............................................................................. 98 LED Drive Board (PWB-LED) ................................................................... 100 Tray 2 Board (PWB-Z)............................................................................... 101 Tray 2 Paper Size Board (PWB-I2)............................................................ 101

6.2.1 6.2.2 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 6.3.7 6.3.8 6.3.9 6.3.10 6.3.11 6.3.12 6.3.13 6.3.14 6.3.15 6.3.16 6.3.17 6.3.18 6.3.19 6.3.20 6.3.21 6.3.22 6.3.23 6.3.24 6.3.25 6.3.26 6.3.27

Disassembly/Assembly procedure...................................................................... 76

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6.3.28 6.3.29 6.3.30 6.3.31 6.3.32 6.3.33 6.3.34 6.3.35

Inverter Board (PU201)............................................................................. 102 Multi Bypass Unit ...................................................................................... 103 Toner Hopper Unit..................................................................................... 104 LPH Unit ................................................................................................... 106 Scanner Motor (M201).............................................................................. 109 Scanner Assy............................................................................................ 111 Scanner Drive Cables ............................................................................... 112 Winding of the Scanner Drive Cables ....................................................... 114 PWB Unit .................................................................................................. 119 PWB Box .................................................................................................. 120 Main Motor (M1) ....................................................................................... 123 Fusing Drive Motor (M2) ........................................................................... 123 Toner Supply Motor C/K (M3) ................................................................... 124 Toner Supply Motor Y/M (M4)................................................................... 125 Tray 2 Lift-Up Motor (M101) ...................................................................... 125 Tray 2 Paper Feed Motor (M102) .............................................................. 126 Tray 2 Vertical Transport Motor (M103)..................................................... 127 Color PC Drum Motor (M5)....................................................................... 128 Color Developing Motor (M6).................................................................... 130 K PC Motor (M7)....................................................................................... 131 1st Image Transfer Pressure/Retraction Motor (M11)............................... 132 2nd Image Transfer Pressure/Retraction Motor (M13).............................. 133 Intermediate Transport Motor (M14) ......................................................... 134 Fusing Pressure Roller Pressure/Retraction Motor (M19)........................ 136 Cleaning Brush Motor (M22)..................................................................... 139 IDC/Registration Sensor/1,2 (PC8/PC9)................................................... 141 LPH........................................................................................................... 142 TCR Sensor Y/M/C (PWB-N1/-N2/-N3) .................................................... 146 Tray 1 Paper Take-up Roller...................................................................... 147 Tray 1 Separation Roller ........................................................................... 147 Bypass Tray Paper Take-up Roller............................................................ 148 Bypass Tray Separation Roller.................................................................. 148 Tray 2 Paper Take-up Roller...................................................................... 149 Tray 2 Pick-up Roller................................................................................. 149 Tray 2 Separation Roller ........................................................................... 149 Tray 2 Transport Roller.............................................................................. 151

General

6.3.36 6.3.37 6.3.38 6.3.39 6.3.40 6.3.41

Maintenance

6.3.42 6.3.43 6.3.44 6.3.45 6.3.46

Adjustment / Setting

6.3.47 6.3.48 6.3.49 6.3.50 6.3.51 6.3.52 6.3.53

Troubleshooting

6.3.54 6.3.55 6.4 6.4.1 6.4.2 6.4.3 6.4.4

Cleaning procedure .......................................................................................... 147

Appendix

6.4.5 6.4.6 6.4.7 6.4.8

iv


6.4.9 6.4.10 6.4.11 6.4.12 6.4.13 6.5 6.6

Scanner Rail ............................................................................................. 151 Mirrors (1st/2nd/3rd) ................................................................................. 151 Lens .......................................................................................................... 152 Original Glass ........................................................................................... 152 CCD Sensor.............................................................................................. 153

Mount the original size detecting sensor FD2 (PC204) .................................... 154 Option counter .................................................................................................. 156 Installation of The Counter/K .................................................................... 156 Installation method for the Key Counter .................................................... 157

6.6.1 6.6.2

Adjustment/Setting7. 8. 8.1 8.2 8.3 How to use the adjustment section ..................................................................... 159 Utility Mode ......................................................................................................... 160 Touch Panel Adj. ............................................................................................... 160 Utility Mode function tree .................................................................................. 161 Utility Mode function setting procedure............................................................. 170 Procedure ................................................................................................. 170 Exiting ....................................................................................................... 170 Changing the setting value in Utility Mode functions................................. 170 Scan.......................................................................................................... 171 Fax ............................................................................................................ 172 User Box ................................................................................................... 174 System Setting.......................................................................................... 175 Display Setting .......................................................................................... 178 Initial Setting ............................................................................................. 182 Copier Setting ........................................................................................... 182 Scanner Setting ........................................................................................ 185 Printer Setting ........................................................................................... 185 Change Password ..................................................................................... 190 Change E-Mail Address ............................................................................ 190 System Setting.......................................................................................... 191 Administrator/Machine Setting .................................................................. 214 One-Touch Registration ............................................................................ 214 User Authentication/Account Track ........................................................... 220 Network Setting......................................................................................... 224

8.3.1 8.3.2 8.3.3 8.4 8.4.1 8.4.2 8.4.3 8.5 8.5.1 8.5.2 8.5.3 8.5.4 8.5.5 8.5.6 8.5.7 8.5.8 8.6 8.6.1 8.6.2 8.6.3 8.6.4 8.6.5

One-Touch Registration .................................................................................... 171

User Setting ...................................................................................................... 175

Administrator Setting ........................................................................................ 191

v


8.6.6 8.6.7 8.6.8 8.6.9 8.6.10 8.7 9. 10.

Copier Setting ........................................................................................... 252 Printer Setting ........................................................................................... 253 Fax Setting................................................................................................ 254 System Connection................................................................................... 268 Security Setting......................................................................................... 269

Banner Printing................................................................................................. 278 Adjustment item list............................................................................................. 280 Service Mode ...................................................................................................... 282

General

10.1 Service Mode function setting procedure ......................................................... 282 10.2 Service Mode function tree............................................................................... 284 10.3 Date/Time Input mode...................................................................................... 288 10.3.1 10.4.1 Date/Time Input mode screen .................................................................. 288 Fusing Nip................................................................................................. 289 Fusing Temperature.................................................................................. 290 Fusing Transport Speed............................................................................ 291 Org. Detecting Sensor Adj. ....................................................................... 291 Printer Area............................................................................................... 292 Scan Area ................................................................................................. 296 Printer Resist Loop ................................................................................... 300 Color Registration Adjustment .................................................................. 301 LPH Rank ................................................................................................. 303 10.4 Machine............................................................................................................ 289 10.4.2 10.4.3 10.4.4 10.4.5 10.4.6 10.4.7


Maintenance

10.4.8 10.4.9

10.4.10 LPH Chip Adjust ....................................................................................... 304 10.4.11 Manual Bypass Tray Adjustment............................................................... 305 10.4.12 Lead Edge Erase Adjustment ................................................................... 305 10.4.13 Cooling Fan Speed ................................................................................... 305

Troubleshooting

10.5 Firmware Version.............................................................................................. 305 10.6 Imaging Process Adjustment............................................................................ 306 10.6.1 10.6.2 10.6.3 10.6.4 10.6.5 Gradation Adjust ....................................................................................... 306 Transfer Belt.............................................................................................. 307 D Max Density .......................................................................................... 309 TCR Level Setting..................................................................................... 309 Background Voltage Margin...................................................................... 310 Transfer Output Fine Adjustment .............................................................. 310 Stabilizer ................................................................................................... 311 Thick Paper Density Adjustment............................................................... 312 Thin Paper Duplex Mode .......................................................................... 312

Appendix

10.6.6 10.6.7 10.6.8 10.6.9

10.6.10 TCR Toner Supply .................................................................................... 312

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10.6.11 Monochrome Density Adjustment ............................................................. 313 10.6.12 Dev. Bias Choice ....................................................................................... 313 10.7 CS Remote Care .............................................................................................. 314 10.7.1 10.7.2 10.7.3 10.7.4 10.7.5 10.7.6 10.7.7 10.7.8 10.7.9 Outlines ..................................................................................................... 314 Setting Up the CS Remote Care ............................................................... 314 Software SW setting for CS Remote Care ................................................ 317 Setup confirmation .................................................................................... 322 Calling the Maintenance ........................................................................... 322 Calling the Center from the Administrator ................................................. 322 Checking the transmission log .................................................................. 322 Detail on settings ...................................................................................... 323 List of the CS Remote Care error code..................................................... 328

10.7.10 Troubleshooting for CS Remote Care ....................................................... 332 10.8 System 1........................................................................................................... 333 10.8.1 10.8.2 10.8.3 10.8.4 10.8.5 10.8.6 10.8.7 10.8.8 10.8.9 10.9.1 10.9.2 10.9.3 10.9.4 10.9.5 10.9.6 10.9.7 10.9.8 10.9.9 Marketing Area.......................................................................................... 333 Tel/Fax Number ......................................................................................... 333 Serial Number ........................................................................................... 333 No Sleep ................................................................................................... 334 Original Size Detection ............................................................................. 334 Foolscap Size Setting ............................................................................... 334 Initialization ............................................................................................... 335 Install Date ................................................................................................ 335 Communication System Setting ................................................................ 336 HDD .......................................................................................................... 336 Image Controller Setting ........................................................................... 337 Option Board Status.................................................................................. 338 Consumable Life Reminder....................................................................... 338 Unit Change .............................................................................................. 338 Software Switch Setting ............................................................................ 339 Scan Caribration ....................................................................................... 339 LCT Paper Size Setting............................................................................. 339 Line Mag Setting ....................................................................................... 339

10.9 System 2........................................................................................................... 336

10.9.10 Data Capture............................................................................................. 340 10.9.11 Network Fax Settings ................................................................................ 342 10.10 Counter ............................................................................................................. 343 10.10.1 Procedure ................................................................................................. 343 10.10.2 Life ............................................................................................................ 343

vii


10.10.3 Jam ........................................................................................................... 344 10.10.4 Service Call Counter................................................................................. 344 10.10.5 Warning .................................................................................................... 344 10.10.6 Maintenance ............................................................................................. 344 10.10.7 Service Total ............................................................................................. 345 10.10.8 Counter of Each Mode.............................................................................. 345 10.10.9 Service Call History (Data) ....................................................................... 345 10.10.10 ADF Paper Pages ..................................................................................... 345

General

10.10.11 Paper Jam History .................................................................................... 345 10.10.12 Fax Connection failed ............................................................................... 345 10.11 List Output ........................................................................................................ 346 10.11.1 Machine Management List....................................................................... 346 10.11.2 Adjustment List ......................................................................................... 346 10.11.3 Parameter List........................................................................................... 346

Maintenance

10.11.4 Service Parameter .................................................................................... 346 10.11.5 Protocol Trace........................................................................................... 346 10.11.6 Fax Setting List ......................................................................................... 346 10.12 State Confirmation............................................................................................ 347 10.12.1 Sensor Check ........................................................................................... 347 10.12.2 Table Number ........................................................................................... 356 10.12.3 Level History1 ........................................................................................... 357 10.12.4 Level History2 ........................................................................................... 357 10.12.5 Temp. & Humidity...................................................................................... 357 10.12.6 CCD Check............................................................................................... 357 10.12.7 Memory / HDD Adj.................................................................................... 358 10.12.8 Memory/HDD State .................................................................................. 361

Troubleshooting


10.12.9 Color Regist .............................................................................................. 361 10.12.10 IU Lot No................................................................................................... 361 10.12.11 LPH Status................................................................................................ 361 10.12.12 Adjustment Data List................................................................................. 362 10.13 Test Mode ......................................................................................................... 362 10.13.1 Procedure for Test Pattern Output ............................................................ 362 10.13.2 Gradation Pattern ..................................................................................... 362

Appendix

10.13.3 Halftone Pattern........................................................................................ 363 10.13.4 Lattice Pattern........................................................................................... 363 10.13.5 Solid Pattern ............................................................................................. 364 10.13.6 Color Sample ............................................................................................ 364 10.13.7 8 Color Solid Pattern................................................................................. 365

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10.13.8 LPH Pattern............................................................................................... 365 10.13.9 Running Mode........................................................................................... 365 10.13.10 Fax Test..................................................................................................... 366 10.14 ADF .................................................................................................................. 366 10.15 FAX ................................................................................................................... 366 10.16 Finisher ............................................................................................................. 366 10.17 Internet ISW...................................................................................................... 366 10.17.1 Internet ISW Set........................................................................................ 366 10.17.2 HTTP Setting ............................................................................................ 367 10.17.3 FTP Setting ............................................................................................... 368 10.17.4 Forwarding Access Setting ....................................................................... 369 10.17.5 Download .................................................................................................. 369 11. Enhanced Security .............................................................................................. 370 11.1.1 11.1.2 Procedure ................................................................................................. 370 Exiting ....................................................................................................... 370 11.1 Enhanced Security Function Setting Procedure ............................................... 370

11.2 Enhanced Security Function Tree..................................................................... 370 11.3 Settings in the Enhanced Security.................................................................... 371 11.3.1 11.3.2 11.3.3 11.3.4 11.3.5 11.3.6 12. CE Password............................................................................................. 371 Administrator Password ............................................................................ 371 Administrator Feature Level ...................................................................... 372 CE Authentication ..................................................................................... 372 IU Life Stop Setting ................................................................................... 372 NVRAM Data Backup................................................................................ 373

Billing Setting ...................................................................................................... 374 12.1.1 12.1.2 Procedure ................................................................................................. 374 Exiting ....................................................................................................... 374

12.1 Billing Setting Function Setting Procedure ....................................................... 374

12.2 Billing Setting Function Tree ............................................................................. 374 12.3 Settings in the Billing Setting ............................................................................ 375 12.3.1 12.3.2 12.3.3 13. Counter Setting ......................................................................................... 375 Management Function Choice .................................................................. 376 Coverage Rate Clear ................................................................................ 381

Procedure for Resetting ...................................................................................... 382

13.1 Trouble resetting ............................................................................................... 382 13.2 Contents to be cleared by Reset function......................................................... 382 14. Mechanical adjustment ....................................................................................... 383 14.1.1 Adjustment of the Scanner Motor Belt ...................................................... 383 14.1 Mechanical adjustment of the scanner section................................................. 383

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14.1.2

Focus Positioning of the Scanner and Mirrors Unit................................... 384

14.2 Scanner Position Adjustment ........................................................................... 384 14.3 Mechanical adjustment of the bypass tray section ........................................... 385 14.3.1 Adjustment of the Bypass Paper Size Unit ............................................... 385

Troubleshooting15.General

Jam Display......................................................................................................... 387 15.1.1 15.2.1 15.2.2 15.3.1 Misfeed Display Resetting Procedure....................................................... 388 System Mounted with PC-402. ................................................................. 389 System Mounted with PC-202. ................................................................. 390 Initial Check Items .................................................................................... 391 Tray 1 take-up, 2nd Image Transfer, Fusing Misfeed ................................ 392 Tray 2 take-up, Vertical Transport, Multiple Bypass take-up ..................... 393 LCT Take-up and Vertical Transport Misfeed (PC-402) ............................ 395 Tray 3 Take-up and Vertical Transport Misfeed (PC-102/PC202) ............. 396 Tray 4 Take-up and Vertical Transport Misfeed (PC202)........................... 397 Duplex Transport Misfeed ......................................................................... 398 Fusing/Exit Misfeed................................................................................... 399

15.1 Misfeed Display ................................................................................................ 387 15.2 Sensor layout.................................................................................................... 389

15.3 Solution ............................................................................................................ 391 15.3.2 15.3.3 15.3.4 15.3.5 15.3.6Adjustment / Setting

Maintenance

15.3.7 15.3.8 16.

Malfunction code................................................................................................. 400

16.1 Restarting ......................................................................................................... 400 16.2 Alert code ......................................................................................................... 400 16.2.1 16.3.1 Alert list..................................................................................................... 401 S-1: CCD clamp/gain adjustment failure................................................... 402 P-5: IDC Sensor (Front) failure ................................................................. 402 P-28 IDC Sensor (Back) failure................................................................. 402 P-6: Cyan Imaging Unit failure .................................................................. 403 P-7: Magenta Imaging Unit failure ............................................................ 403 P-8: Yellow Imaging Unit failure ................................................................ 403 P-9: Black Imaging Unit failure.................................................................. 403 P-21: Color Shift Test Pattern failure......................................................... 403 P-22: Color Shift Adjust failure.................................................................. 403 16.3 Solution ............................................................................................................ 402

Troubleshooting

16.3.2 16.3.3 16.3.4 16.3.5 16.3.6 16.3.7 16.3.8

Appendix

16.3.9

16.3.10 P-26: 1st image transfer ATVC (Black) failure........................................... 404 16.3.11 P-27: 2nd image transfer ATVC failure ..................................................... 404 16.3.12 P-29: 1st image transfer ATVC (Color) failure........................................... 404

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16.3.13 P-30: Color PC Drum Sensor malfunction ................................................ 404 16.3.14 P-31: Black PC Drum Sensor malfunction ................................................ 404 16.4 Trouble code ..................................................................................................... 405 16.4.1 Trouble code list ........................................................................................ 405 16.5 How to reset...................................................................................................... 429 16.6 Solution............................................................................................................. 430 16.6.1 16.6.2 16.6.3 16.6.4 16.6.5 16.6.6 16.6.7 16.6.8 16.6.9 C0204: Tray 2 Elevator failure ................................................................... 430 C0211: Manual Bypass Paper Lifting Failure ............................................ 430 C0301: Suction Fan Motors failure to turn................................................ 431 C0351: Paper Cooling Fan Motors failure to turn ..................................... 431 C2151: 2nd Image Transfer Roller pressure/retraction failure................... 431 C2152: Image Transfer Belt pressure/retraction failure............................. 432 C2160: Cyan PC Drum Charge Corona malfunction ................................ 432 C2161: Magenta PC Drum Charge Corona malfunction........................... 432 C2162: Yellow PC Drum Charge Corona malfunction............................... 432

16.6.10 C2163: Black PC Drum Charge Corona malfunction ................................ 432 16.6.11 C2164: PC Drum Charge Corona malfunction.......................................... 432 16.6.12 C2251: K PC Motors failure to turn .......................................................... 433 16.6.13 C2252: K PC Motor turning at abnormal timing ........................................ 433 16.6.14 C2253: Color PC Motors failure to turn .................................................... 433 16.6.15 C2254: Color PC Motor turning at abnormal timing .................................. 434 16.6.16 C2255: Color Developing Motors failure to turn ....................................... 434 16.6.17 C2256: Color Developing Motor turning at abnormal timing ..................... 434 16.6.18 C2257: Cleaning Brush Motors failure to turn .......................................... 435 16.6.19 C2258: Cleaning Brush Motor Turning at abnormal timing ....................... 435 16.6.20 C2351: Toner Suction Fan Motor/Ks failure to turn .................................. 435 16.6.21 C2352: Toner Suction Fan Motors failure to turn ...................................... 436 16.6.22 C2451: New Transfer Cleaner Unit resetting failure .................................. 436 16.6.23 C3461: New Fusing Unit resetting failure.................................................. 436 16.6.24 C2551: Abnormally low toner density detected Cyan TCR Sensor........... 437 16.6.25 C2553: Abnormally low toner density detected Magenta TCR Sensor ..... 437 16.6.26 C2555: Abnormally low toner density detected Yellow TCR Sensor......... 437 16.6.27 C2552: Abnormally high toner density detected Cyan TCR Sensor ......... 438 16.6.28 C2554: Abnormally high toner density detected Magenta TCR Sensor ... 438 16.6.29 C2556: Abnormally high toner density detected Yellow TCR Sensor ....... 438 16.6.30 C2557: Abnormally low toner density detected Black TCR Sensor .......... 438 16.6.31 C2558: Abnormally high toner density detected Black TCR Sensor......... 439 16.6.32 C2559: Cyan TCR Sensor adjustment failure ........................................... 439

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16.6.33 C255A: Magenta TCR Sensor adjustment failure..................................... 439 16.6.34 C255B: Yellow TCR Sensor adjustment failure......................................... 439 16.6.35 C255C: Black TCR Sensor adjustment failure.......................................... 440 16.6.36 C2651: Cyan Imaging Unit EEPROM access error .................................. 440 16.6.37 C2652: Magenta Imaging Unit EEPROM access error............................. 440 16.6.38 C2653: Yellow Imaging Unit EEPROM access error................................. 440 16.6.39 C2654: Black Imaging Unit EEPROM access error .................................. 440 16.6.40 C2655: Cyan LPH correction data download failure ................................. 441

General

16.6.41 C2656: Yellow LPH correction data download failure ............................... 441 16.6.42 C2657: Magenta LPH correction data download failure ........................... 441 16.6.43 C2658: Black LPH correction data download failure................................. 441 16.6.44 C3101: Fusing Pressure Roller pressure/retraction failure ....................... 441 16.6.45 C3201: Fusing Drive Motors failure to turn .............................................. 442 16.6.46 C3202: Fusing Drive Motor turning at abnormal timing ............................ 442

Maintenance

16.6.47 C3301: Fusing Cooling Fan Motor /1s failure to turn................................ 442 16.6.48 C3302: Fusing Cooling Fan Motor /2, /3s failure to turn........................... 443 16.6.49 C3451: Heating Roller warm-up failure..................................................... 443 16.6.50 C3452: Fusing Pressure Roller warm-up failure ....................................... 443 16.6.51 C3751: Heating Roller abnormally high temperature................................ 443


16.6.52 C3752: Fusing Pressure Roller abnormally high temperature.................. 443 16.6.53 C3851: Heating Roller abnormally low temperature ................................. 443 16.6.54 C3852: Fusing Pressure Roller abnormally low temperature ................... 443 16.6.55 C4705: Printer Time Out........................................................................... 444 16.6.56 C4761: Compression hardware timeout ................................................... 444 16.6.57 C4765: Extraction hardware timeout ........................................................ 444 16.6.58 C4770: JBIG0 Error .................................................................................. 444

Troubleshooting

16.6.59 C4771: JBIG1 Error .................................................................................. 444 16.6.60 C4772: JBIG2 Error .................................................................................. 444 16.6.61 C4773: JBIG3 Error .................................................................................. 444 16.6.62 C4780: Compressor 0 command buffer stop failure ................................. 444 16.6.63 C4781: Compressor 1 command buffer stop failure ................................. 444 16.6.64 C4782: Compressor 2 command buffer stop failure ................................. 444 16.6.65 C4783: Compressor 3 command buffer stop failure ................................. 444

Appendix

16.6.66 C5102: Main Motors failure to turn........................................................... 445 16.6.67 C5103: Main Motor Turning at abnormal timing........................................ 445 16.6.68 C5351: Power Supply Cooling Fan Motors failure to turn ........................ 446 16.6.69 C5353: Cooling Fan Motor 2s failure to turn ............................................ 446

xii


16.6.70 C5354: Ozone Ventilation Fan Motors failure to turn................................ 446 16.6.71 C5355: Cooling Fan Motor/3s failure to turn............................................. 447 16.6.72 C5356: Cooling Fan Motor/1s failure to turn............................................. 447 16.6.73 C5370: MFP Control Board Cooling Fan Motors failure to turn ................ 447 16.6.74 C6102: Scanner Home Sensor malfunction.............................................. 448 16.6.75 C6103: Scanner overrun failure ................................................................ 448 16.6.76 C6301: Scanner Cooling Fan Motors failure to turn ................................. 448 16.6.77 C6704: Scanner Time Out ........................................................................ 449 16.6.78 C6751: CCD clamp/gain adjustment failure .............................................. 449 16.6.79 C9401: Exposure Lamps failure to turn ON ............................................. 450 16.6.80 C9402: Exposure Lamp turning ON at abnormal timing ........................... 450 16.6.81 CA051: Standard Controller configuration failure...................................... 450 16.6.82 CC001: Vendor connection failure ............................................................ 450 16.6.83 CC151: ROM contents error upon startup (MSC)..................................... 451 16.6.84 CC152: ROM contents error upon startup (Scanner) ............................... 451 16.6.85 CC153: ROM contents error upon startup (PRT)...................................... 451 16.6.86 CC154: ROM contents error upon startup (LPH)...................................... 451 16.6.87 CC163: ROM contents error (PRT) ........................................................... 451 16.6.88 CD001: Hard disk initialization abnormality .............................................. 451 16.6.89 CD002: JOB RAM save error.................................................................... 451 16.6.90 CD004: Hard disk access error ................................................................. 452 16.6.91 CD005: Hard Disk Error 1 ......................................................................... 452 16.6.92 CD006: Hard Disk Error 2 ......................................................................... 452 16.6.93 CD007: Hard Disk Error 3 ......................................................................... 452 16.6.94 CD008: Hard Disk Error 4 ......................................................................... 452 16.6.95 CD009: Hard Disk Error 5 ......................................................................... 452 16.6.96 CD00A: Hard Disk Error 6......................................................................... 452 16.6.97 CD00B: Hard Disk Error 7......................................................................... 452 16.6.98 CD00C: Hard Disk Error 8 ........................................................................ 452 16.6.99 CD00D: Hard Disk Error 9 ........................................................................ 452 16.6.100 CD00E: Hard Disk Error A ........................................................................ 452 16.6.101 CD00F: Hard disk data transfer error........................................................ 452 16.6.102 CD020: Hard disk verify error.................................................................... 452 16.6.103 CD010: Hard disk unformat ...................................................................... 452 16.6.104 CD011: Hard disk specifications error ...................................................... 453 16.6.105 CD201: File memory mounting error......................................................... 453 16.6.106 CD202: Memory capacity discrepancy ..................................................... 453

xiii


16.6.107 CD203: Memory capacity discrepancy 2 .................................................. 453 16.6.108 CD204: Expanded memory unit not mounted at JScribe able.................. 453 16.6.109 CD211: PCI-SDRAM DMA operation failure............................................. 454 16.6.110 CD212: Compression/extraction timeout detection................................... 454 16.6.111 CD231: No Fax memory at FAX board mounting ..................................... 454 16.6.112 CD241: Encryption board setting error ..................................................... 454 16.6.113 CD242: Encryption board mounting error ................................................. 454 16.6.114 CD251: No JPEG board mounting at JPEG board mount setting ............ 455

General

16.6.115 CD3##: NVRAM Data error ...................................................................... 456 16.6.116 CE002: Message and Method parameter failure ...................................... 457 16.6.117 CEEE1: MSC undefined malfunction occurring ........................................ 457 16.6.118 CEEE2: Scanner Section undefined malfunction ..................................... 458 16.6.119 CEEE3: Engine Section undefined malfunction........................................ 458 17. Power supply trouble........................................................................................... 459

Maintenance

17.1 Machine is not energized at all (PU1 operation check) .................................... 459 17.2 Control panel indicators do not light. ................................................................ 459 17.3 Fusing Heaters do not operate ......................................................................... 460 17.4 Power is not supplied to ADF ........................................................................... 460 17.5 Power is not supplied to duplex ........................................................................ 460 17.6 Power is not supplied to option......................................................................... 461 17.6.1 17.6.2 18. Optional paper feed cabinet...................................................................... 461 Finisher ..................................................................................................... 461


Image quality problem......................................................................................... 462 18.1.1 18.1.2 Table Number ........................................................................................... 462 Level History 1 .......................................................................................... 463 Level History 2 .......................................................................................... 464 Initial Check Items .................................................................................... 465 IR System: white lines in Sub Scan Direction, white bands in Sub Scan Direction, colored lines in Sub Scan Direction, and colored bands in Sub Scan Direction .......................................................................................... 467 Scanner System: white lines in Main Scan Direction, white bands in Main Scan Direction, colored lines in Main Scan Direction, and colored bands in Main Scan Direction.................................................................................. 468 Scanner System: color spots .................................................................... 469 Scanner System: fog ................................................................................ 470 Scanner System: blurred image, blotchy image........................................ 471

18.1 How to read element date ................................................................................ 462

Troubleshooting

18.1.3 18.2.1 18.3.1

18.2 How to identify problematic part ....................................................................... 465 18.3 Solution ............................................................................................................ 467

18.3.2Appendix

18.3.3 18.3.4 18.3.5

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18.3.6 18.3.7 18.3.8 18.3.9

Scanner System: incorrect color image registration, sync shift (lines in main scan direction)........................................................................................... 472 Scanner System: moire............................................................................. 473 Scanner System: skewed image............................................................... 474 Scanner System: distorted image ............................................................. 475

18.3.10 Scanner System: low image density, rough image ................................... 476 18.3.11 Scanner System: defective ACS ............................................................... 477 18.3.12 Scanner System: blank copy, black copy .................................................. 478 18.3.13 Scanner System: abnormal image............................................................ 479 18.3.14 Printer Monocolor: white lines in Sub Scan Direction, white bands in Sub Scan Direction, colored lines colored bands in Sub Scan Direction, white lines in Main Scan Direction, white bands in Main Scan Direction, colored lines in Main Scan Direction, colored bands in Main Scan Direction ........ 480 18.3.15 Printer Monocolor: uneven density in sub scan direction.......................... 481 18.3.16 Printer Monocolor: uneven density in main scan direction........................ 482 18.3.17 Printer Monocolor: low image density ....................................................... 483 18.3.18 Printer Monocolor: gradation reproduction failure ..................................... 485 18.3.19 Printer Monocolor: foggy background ...

Servis Za Minolta C351

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