SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1....

34
PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404 SERVICE REPORT TA II MACHINE WO Number : Customer : PT. BUMA Unit Model : 777D Serial Number : 0FKR01245 Arrangement : 296-1531 SMU Unit : … HRS Date Service : 11 January 2018 Location Service : Kideco Site

Transcript of SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1....

Page 1: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404

SERVICE REPORT

TA II MACHINE WO Number :

Customer : PT. BUMA

Unit Model : 777D

Serial Number : 0FKR01245

Arrangement : 296-1531

SMU Unit : … HRS

Date Service : 11 January 2018

Location Service : Kideco Site

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PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404

Dear Bapak/Ibu ...,

On behalf of everyone at PT Trakindo Utama, we would like to thank you for trusting us to excel your

business. Our continuous faith in the excellence of our products and services, something we are

committed to and would never sacrifice, has led us to where we are today. It’s always a pleasure

serving you and we certainly look forward to doing that in the future.

There is always room for improvement, so if we can serve you better in anyway, please do inform us.

Your feedback is very important as we are constantly looking for ways to advance ourselves and our

customers forward.

Thank you very much.

Best regards,

BUDYONO

Service Department

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PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404

Content:

1. Sims Report

2. TA 2 Report

3. Adjust valve

4. ET Data

5. Xxx

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01-084391-11 (3900)

J 21T

EMPLOYEE EQUIPMENT

IDENTIFICATION LOCATION

PART NAME

A - C - E - G -

B - D - F - H -

VEHICLE CONVIGURATION

DELIVERY

DATE

PERFORM TA I MACHINE

PERFORM TA II MACHINE

DOWNLOAD DATA

CUSTOMER SERVICEMAN CHECKED

SIGNATURE SIGNATURE DADI BY

IF COPY OF THIS PAGE IS BEING SENT

J21T #

NONE

PERFORM TA II MACHINE

REQUEST CUSTOMER FOR TA II

DEALER WORK

CODE 64 ORDER 01 NAME

BATU KAJANG11 2018 U9811

FKR01245

DATE

CATERPILLAR777D

INSTRUCTION

MODEL

PERFORM TA II MACHINEHOURS MILES KILOMETERS

CODE CONTAINING PARTQTY

Abuse COMPLAINT

49 7000

DESCRIPTION CODES * Surface Factory Assembly Factory Shipping

COMPONENT ARRANGEMENT /

TEST / SERIAL NUMBERS

RELATED SERIAL NUMBERS

MANUFACTURE

CODE

X - OPERATION

GROUP NUMBERGROUP NAME DESCRIPTIVE COMMENTS

✓IF MADE

PRODUCT

INOPERABLE

✓IF

DURABILITY

ISSUE

Adjustment N -

Structural Leaks System Malfunction General Repair K - Serviceability

COMPONENT

HOURS

CUSTOMER COMPLAINT ?

ROUTING

SERIAL

NO.

✓IF

NON-CAT

SEGSTORE NOCUSTOMER PT.BUMA

HDCT77079

FOLLOWING

✓IF

NON-CAT

SERIAL NO

DESC.PART NUMBER

RESPONSIBLE

✓IF

NON-CAT

WHAT WAS THE

COMPONENT

GROUP NUMBER

WHAT WAS THE

PERFORMANCE TEST

TO CATERPILLAR, COMPLETE DEALER STORE

CATERPILLAR OEM PRODUCT

MAKE / MODELSERIAL NO.MODEL

RESULTANT DAMAGED ?

ADDITIONAL COMMENT ON

THE CAUSE OF FAILURE ?

NONE

REPAIR IT ?

HOW DID YOU

SERVICE REPORT CATERPILLAR

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No Eq : HDCT77079 Date : 11 Jan 2018

Mach/Eng SN : 0FKR01245 Done By : Dino

WO and Cust : 6466051 Dadi

SMU : Shift : Night

1 0.025 0.020 1 0.045 0.040 2 64.34 -

2 0.020 - 2 0.045 0.040 3 64.34 -

6 0.030 0.020 3 0.040 - 4 64.50 64.34

8 0.020 - 7 0.046 0.040 7 63.00 64.34

3 0.025 0.020 4 0.040 - 1 63.34 64.34

4 0.025 0.020 5 0.045 0.040 5 63.44 64.34

5 0.021 0.020 6 0.050 0.040 6 64.44 64.34

7 0.025 0.020 8 0.040 - 8 64.34 -

Note : All valve mechanisme and Fuel Injectors has been adjusted meet with specification below :

Inlet Valve : 0.020 ± 0.003 inch

Exhaust Valve : 0.040 ± 0.003 inch

Fuel Injector : 64.34 ± 0.20 mm

Hold the Valve adjustment screw in this position and tighten the locknut to 50± 11 lb ft).

Hold and tighten locknut fuel injector to a torque of 90 ± 11 lb ft

AFTER

ADJUSMENT

TC

COMPRESSION

STROKE

TC EXHAUST

STROKE

OHT 777D - VALVE AND INJECTOR ADJUSTMENT CHECK LIST

CRANKSHAFT

POSITION

INLET

VALVES

BEFORE

ADJUSMENT

AFTER

ADJUSMENT

EXHAUST

VALVES

BEFORE

ADJUSMENT

AFTER

ADJUSMENT

FUEL

INJECTOR

BEFORE

ADJUSMENT

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COMPONENT CONDITION REPORT

1 of 7 Form No : PSDV.SVOP.FRM.032.R01

PT Trakindo Utama

Reported By : Nur Wahid Reported Date : 10 January 2018

Equipment No : HDCT77079 Cust WO No : -

SIMS Information

DEALER

CODE J21T

STORE NO

64 EQUIPMENT NUMBER HDCT77079

CUSTOMER

NAME PT BUKIT MAKMUR

DATE 10 JANUARY 2018 TECHNICIAN

IDENTIFICATION Z188 EQUIPMENT

LOCATION Kideco Coal Project

CATERPILLAR

MODEL 777D

CATERPILLAR

SERIAL No FKR1257

INSTRUCTION TECHNICAL ANALYSIS

LEVEL 1 HOURS KILOMETERS

PART

NUMBER RESPONSIBLE

IF

NON CAT

PART NAME QTY DESC,*

CODE

GROUP NO

CONTAINING

PART

IF

NON CAT

GROUP NAME IF MADE PRODUCT

INOPERABLE

IF DURABILITY

ISSUE

DESCRIPTIVE COMMENTS

DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator Complaint (Refer SIMS Guidelines :

SEBD0850) B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse

Component Information

Component Description : PCR Schedule Hrs : - CompTarget hrs

Comp Serial No / ID : Comp Hours : - Current hrs failed

Comp Arr / Gp No : Life Remaining : - Remain of target life

Machine Hrs Install : - Comp New Price : -

Machine Hrs Removed : Cost To Repair : -

Date Comp Installed : - Cost/Hr Remaining : -

Date Comp Failed :

Failure Outline :

Ball stud stearing linkange and stearing cyl was worn,

Need to replace or lineboring

Race 274-9256 1ea

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COMPONENT CONDITION REPORT

2 of 7 Form No : PSDV.SVOP.FRM.032.R01

PT Trakindo Utama

Photo / Drawing

Mounting starting motor lower was leak

Gasket 7N-6494 1ea

Photo / Drawing

Seal wiper LH stearing cyl was broken

Seal wiper 225-3281 1ea

Photo / Drawing

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COMPONENT CONDITION REPORT

3 of 7 Form No : PSDV.SVOP.FRM.032.R01

PT Trakindo Utama

Seal wiper stearing cyl RH was broken

Seal wiper 225-3281 1ea

Photo / Drawing

Seal hose transmission pum was leak

Seal 4J-0524 1ea

Photo / Drawing

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COMPONENT CONDITION REPORT

4 of 7 Form No : PSDV.SVOP.FRM.032.R01

PT Trakindo Utama

Seal hose oil cooler was leak

Seal 4J-0527 1ea

Guard belt ac compresor was crack,need to weld

Guard as 172-0201 1ea

Hand rail RH front was crack,need to weld

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COMPONENT CONDITION REPORT

5 of 7 Form No : PSDV.SVOP.FRM.032.R01

PT Trakindo Utama

Mounting hoist pump leak

Seal 5F-3999 1ea

Seat operator cover was broken,need to repair

Cushion as 357-5156 1ea

Hose brake cooling was broken

Hose 8W-0958 1ea

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COMPONENT CONDITION REPORT

6 of 7 Form No : PSDV.SVOP.FRM.032.R01

PT Trakindo Utama

Line hoist control valve small leak

Seal 4J-0524 1ea

Seal wiper hoist LH was broken

Seal wiper 8J-9934 1ea

Guard sensor rear suspension RH/LH was missing

Guard 240-4665 1ea

Bolt 5M-3062 2ea

4L-9337 2ea

washer8T-4896 4ea

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COMPONENT CONDITION REPORT

7 of 7 Form No : PSDV.SVOP.FRM.032.R01

PT Trakindo Utama

LH Front suspension rod was worn,need to replace suspension gp

Rod 9T-2891 1ea

RH Front suspension seal lip was broken

Seal lip 9X-7354 1ea

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TECHNICAL

Level Two ANALYSIS

RESULT OF TRANSMISSION TEST

MAKE MODEL HOURS

AA 777D 32042

:

Inspected By :

High Idle

465 Max

12 to 20

Good

Good

1 st

( PSI )

SERIAL NUMBER

PT BUMA FKR1257

H

11-Jan-18Date

Pilot Pressure (Psi)

Lubrication Pres (Psi)

LOW IDLE

5 to 6

( PSI )

OK

OK

250

390

STATION

( PSI )

455

PT. Trakindo Utama - Batukajang

Notes :

Transmission on good performance

OK

Downshift Solenoid Test =

Upshift Solenoid Test =

A and C OK

E and H OK

6 th 1 and 4

WORK ORDER BR CC. CUSTOMER NAME

G

Reverse

400

TRANSMISSION

F

Pump Pressure (Psi)

SPECIFICATION ( Psi )

DESCRIPTION

A

B

Low Idle

360 Min

250 ( ± 10 )

SPECIFICATION ( Psi )

2 and 6

1

B and F

C and F

REMARK

OK

OK

OK380

255 - 305 psi

OK

390 - 440 psi

350 - 410 psi

345 - 395 psi

OK

OK

410 - 470 psi

370

460

275

CLUTCH ENGAGED STATION

Note : Tolerance pressure ( + 33 Psi ) and ( - 15 Psi )

SPEED

DADI, SINARNO

REMARK

OK

OKNeutral

1 and 7 C and G OK

C

190-240 psi OK

OK

Remark

4 20

LOW IDLE

Primary Clutch Pressure

C

330 - 380 psi

210

350

E

HIGH IDLE

A and H3 and 47 th

OKF and H

OK

3 and 6

1 and 62 nd

3 rd

C and E

OK

4 th

5 th 3 and 5

1 and 5

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PT. TRAKINDO UTAMA

BATUKAJANG

CUSTOMER Work Order Number Model Serial Number SMU

PT BUMA HDCT77079 777D 32042

Steering Oil Temp.

Location : BATUKAJANG Technician

RESULT OF STEERING TEST

OK NOT

Cycle Time @ High Idle

From Left to Right and back to Left

All Brakes Released

Cut Off Pressure

(Pressure Compensator Valve )

Primary Steering Backup

Relief Valve Pressure @High Idle

(Steer hard against stops)

Low Pressure Standby @ Low Idle

(Do Not Steer)

RESULT OF BRAKE TEST

OK NOT

Pressure at Slack Ajuster

Service Brake Only

Pressure at Slack Ajuster

Retarder Only

Note :

Steering & Brake system on good performance

120 ± 5 psi

90 ± 5 psi 90 psi

120 psi

700 psi

700 psi

630 - 790 psi

Min 550 psi

680 ± 29 psi

750 psi

300 - 430 Psi

SPESIFICATION ACTUAL READING

350 psi

ACCEPTABLE

FKR1257

11-Jan-18

DADI

SINARNO

TEST SPESIFICATION ACTUAL READING ACCEPTABLE

Parking Brake Pressure

Cut in Air Compressor Governor

Cut Out Air Compressor Governor

BRAKE TEST

3771 ± 58 psi 3750 psi

3075 ± 50 psi 3000 psi

7.3 ± 1 second 7 second

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PT. TRAKINDO UTAMA

BATUKAJANG

CUSTOMER Work Order Number Model Serial Number SMU

PT BUMA 0 HDCT77079 777D 32042

Power train Oil Temp.

Location : BATUKAJANG Technician

RESULT OF TORQUE CONVERTER TEST

TEST SPESIFICATION ACTUAL READING ACCEPTABLE

OK NOT

Lockup Clutch Pressure Supply

Neutral / Converter Drive / Low Idle

Lockup Clutch Pressure

Neutral / Direct Drive / 1300 rpm

Lockup Clutch Pilot Pressure (RV)

Neutral Low Idle

RESULT OF HYDRAULIC TEST

HOIST TEST SPESIFICATION ACTUAL READING ACCEPTABLE

OK NOT

RAISE TIME @ High Idle

Without Noise Reduction

Cyl drift at temp 65 C in 3 minute

RAISE PRESSURE @ High Idle

LOWER PRESSURE @ High Idle

Note :

Torq.Converter Outlet Pres. @ Stall

Torque Converter Stall RPM

80 ± 5 psi

1605 ± 65 rpm 1635 rpm

85 psi

DADI

SINARNO

FKR1257

11-Jan-18

250 psi

310 psi

680 psi

680 ± 29 psi

310 ± 10 psi

0.25 inch/6.35mm 1 mm

14.8 ± 1 second 13,0 second

Torque Converter & Hydraulic System on good Performance

250 ± 10 psi

2750 (+ 75 - 0 psi)

500 + 50 psi 550 psi

2800 psi

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USD / IDR

TOTAL *

( Customer )( Field Service Supv/Frm)

Acknowledge by,

LABOR COST

OTHER COST

CURRENCY

PART COST

TOTAL REPAIR COST RECOMMENDATION *

Good Condition Keep Good Maintenance

Engine

Hydraulic

Transmission

Meet of Specification

Operator station

Final drive

Steering

Performance Test Result

DADI

FKR01257

BATU KAJANG

Recommendation

SINARNOTechnician

23551

Customer

Equipment Model

Serial Number

Compartment Visual Inspection Result

SMU

Unit Location

3508B

January 11, 2018

PT BUMA

777D

Engine Model

Engine Serial No

Date

TECHNICAL ANALYSIS SUMMARY AND RECOMMENDATION

PT. Trakindo Utama BATUKAJANG

Page 17: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...A1&2%20ADJUST%20VALVE/C8T01253_1%20Cylinder%20Cutout%20Test%20Results_2018-01-11_14.15.36.html[15/01/2018 18:12:43]

Cat Electronic Technician 2017B v1.01 Cylinder Cutout Test Results

1/11/2018 2:15 PM

3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508Total Time 23663 hoursTotal Distance UnavailableTotal Fuel 466686 gal

Test Results Cylinder Cycle #1 Cycle #2 AverageCylinder 1 2027.00 2046.00 2036.00Cylinder 2 2043.00 2032.00 2038.00Cylinder 3 2064.00 2043.00 2054.00Cylinder 4 2051.00 2056.00 2053.00Cylinder 5 2033.00 2052.00 2043.00Cylinder 6 2042.00 2059.00 2051.00Cylinder 7 1952.00 1964.00 1958.00Cylinder 8 2067.00 2058.00 2062.00

Run this test before and after repairing a cylinder to confirm a successful repair. Include printed orelectronic copies of the test results with any injectors that are returned to the factory. Mark injectors withthe cylinder number from which they were removed.

Status Parameters (at completion of test) Description ValueEngine Speed 709 rpmInjection Duration 1928Engine Coolant Temperature 156 Deg FEngine Fan Bypass Unavailable %

Page 18: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...A1&2%20ADJUST%20VALVE/C8T01253_1%20Cylinder%20Cutout%20Test%20Results_2018-01-11_14.22.09.html[15/01/2018 18:13:17]

Cat Electronic Technician 2017B v1.01 Cylinder Cutout Test Results

1/11/2018 2:22 PM

3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508Total Time 23663 hoursTotal Distance UnavailableTotal Fuel 466686 gal

Test Results Cylinder Cycle #1 Cycle #2 AverageCylinder 1 2048.00 2033.00 2040.00Cylinder 2 2040.00 2030.00 2035.00Cylinder 3 2048.00 2052.00 2050.00Cylinder 4 2049.00 2064.00 2057.00Cylinder 5 2041.00 2052.00 2047.00Cylinder 6 2054.00 2044.00 2049.00Cylinder 7 1965.00 1940.00 1952.00Cylinder 8 2054.00 2061.00 2057.00

Run this test before and after repairing a cylinder to confirm a successful repair. Include printed orelectronic copies of the test results with any injectors that are returned to the factory. Mark injectors withthe cylinder number from which they were removed.

Status Parameters (at completion of test) Description ValueEngine Speed 695 rpmInjection Duration 1990Engine Coolant Temperature 156 Deg FEngine Fan Bypass Unavailable %

Page 19: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

Cat Electronic Technician 2017B v1.0 Status

1/11/2018 1:55 PM Brake 777 (Unavailable)

Transmission 777 (1FX06748)

Cat Monitor System 777

3508B 777 (C8T01253)

Active Status Flags

Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)

Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)

Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56

Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508

3508B 777 (C8T01253)Cold Mode

Page 20: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

Description Value Unit Minimum Maximum ECMNEW ENGINE 3500AtmosphericPressure

14.3 psi 14.3 14.3 3508B 777(C8T01253)

Battery Voltage 27.0 Volts 27.0 27.0 3508B 777(C8T01253)

CrankcasePressure

2 " H2O 0 2 3508B 777(C8T01253)

Desired EngineSpeed

1937 rpm 1582 1937 3508B 777(C8T01253)

Engine CoolantFlow

Flow 3508B 777(C8T01253)

Engine CoolantTemperature

136 Deg F 136 136 3508B 777(C8T01253)

Engine LoadFactor

62 % 25 63 3508B 777(C8T01253)

Engine OilPressure

77 psi 75 77 3508B 777(C8T01253)

Engine PowerDerate

0 % 0 0 3508B 777(C8T01253)

Engine Speed 1947 rpm 1579 1956 3508B 777(C8T01253)

FRC Fuel Limit 175.2 173.5 180.4 3508B 777(C8T01253)

Fuel Position 91.2 91.2 131.8 3508B 777(C8T01253)

Inlet AirTemperature

Unavailable Deg F 3508B 777(C8T01253)

Rated FuelLimit

119.5 110.1 171.9 3508B 777(C8T01253)

ShutdownSwitch

Off 3508B 777(C8T01253)

ThrottlePosition

99.6 % 99.6 99.6 3508B 777(C8T01253)

Turbo OutletPressure(absolute)

21 psi 20 21 3508B 777(C8T01253)

Right ExhaustTemperature

588 Deg F 534 588 3508B 777(C8T01253)

Left ExhaustTemperature

568 Deg F 511 568 3508B 777(C8T01253)

Boost Pressure 7 psi 5 7 3508B 777(C8T01253)

Hold button has been pressed.

Page 21: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...ue_PT.%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.55.34.html[15/01/2018 18:13:31]

Cat Electronic Technician 2017B v1.0Status

1/11/2018 1:55 PM

Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)

Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)

Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56

3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508

Page 22: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...ue_PT.%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.55.34.html[15/01/2018 18:13:31]

Active Status Flags

3508B 777 (C8T01253)Cold Mode

Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 2 " H2O 0 2 3508B 777 (C8T01253)Desired Engine Speed 1937 rpm 1582 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 136 Deg F 136 136 3508B 777 (C8T01253)Engine Load Factor 62 % 25 63 3508B 777 (C8T01253)Engine Oil Pressure 77 psi 75 77 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 1947 rpm 1579 1956 3508B 777 (C8T01253)FRC Fuel Limit 175.2 173.5 180.4 3508B 777 (C8T01253)Fuel Position 91.2 91.2 131.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 119.5 110.1 171.9 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 99.6 % 99.6 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 21 psi 20 21 3508B 777 (C8T01253)Right Exhaust Temperature 588 Deg F 534 588 3508B 777 (C8T01253)Left Exhaust Temperature 568 Deg F 511 568 3508B 777 (C8T01253)Boost Pressure 7 psi 5 7 3508B 777 (C8T01253)

Hold button has been pressed.

Page 23: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.57.10%20STALL.html[15/01/2018 18:13:47]

Cat Electronic Technician 2017B v1.0Status

1/11/2018 1:57 PM

Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)

Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)

Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56

3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508

Page 24: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.57.10%20STALL.html[15/01/2018 18:13:47]

Active Status Flags

3508B 777 (C8T01253)Cold Mode

Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 1 " H2O 0 2 3508B 777 (C8T01253)Desired Engine Speed 1937 rpm 700 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 149 Deg F 136 149 3508B 777 (C8T01253)Engine Load Factor 100 % 1 100 3508B 777 (C8T01253)Engine Oil Pressure 72 psi 52 77 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 1532 rpm 632 1963 3508B 777 (C8T01253)FRC Fuel Limit 281.6 106.4 281.6 3508B 777 (C8T01253)Fuel Position 193.7 20.0 193.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 193.7 110.1 193.8 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 99.6 % 0.0 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 39 psi 15 39 3508B 777 (C8T01253)Right Exhaust Temperature 860 Deg F 487 860 3508B 777 (C8T01253)Left Exhaust Temperature 1008 Deg F 495 1008 3508B 777 (C8T01253)Boost Pressure 24 psi 0 25 3508B 777 (C8T01253)

Hold button has been pressed.

Page 25: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/....%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.58.23%20LI.html[15/01/2018 18:13:59]

Cat Electronic Technician 2017B v1.0Status

1/11/2018 1:58 PM

Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)

Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)

Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56

3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508

Page 26: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/....%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.58.23%20LI.html[15/01/2018 18:13:59]

Active Status Flags

3508B 777 (C8T01253)Cold Mode

Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 1 " H2O 0 2 3508B 777 (C8T01253)Desired Engine Speed 700 rpm 700 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 154 Deg F 136 154 3508B 777 (C8T01253)Engine Load Factor 15 % 1 100 3508B 777 (C8T01253)Engine Oil Pressure 49 psi 49 77 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 698 rpm 628 1963 3508B 777 (C8T01253)FRC Fuel Limit 106.5 106.4 281.6 3508B 777 (C8T01253)Fuel Position 51.8 20.0 193.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 130.8 110.1 193.8 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 0.0 % 0.0 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 14 psi 14 39 3508B 777 (C8T01253)Right Exhaust Temperature 477 Deg F 477 860 3508B 777 (C8T01253)Left Exhaust Temperature 502 Deg F 495 1008 3508B 777 (C8T01253)Boost Pressure 0 psi 0 25 3508B 777 (C8T01253)

Hold button has been pressed.

Page 27: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...uma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_14.24.46%20STALL2.html[15/01/2018 18:14:14]

Cat Electronic Technician 2017B v1.0Status

1/11/2018 2:25 PM

Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)

Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)

Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56

3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508

Page 28: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

file:////10.161.33.228/...uma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_14.24.46%20STALL2.html[15/01/2018 18:14:14]

Active Status Flags

3508B 777 (C8T01253)Cold Mode

Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 2 " H2O 1 2 3508B 777 (C8T01253)Desired Engine Speed 1937 rpm 700 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 160 Deg F 156 162 3508B 777 (C8T01253)Engine Load Factor 99 % 14 99 3508B 777 (C8T01253)Engine Oil Pressure 72 psi 47 72 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 1637 rpm 658 1637 3508B 777 (C8T01253)FRC Fuel Limit 293.2 104.8 293.4 3508B 777 (C8T01253)Fuel Position 193.7 50.2 193.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 193.6 130.0 193.7 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 99.6 % 0.0 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 41 psi 14 41 3508B 777 (C8T01253)Right Exhaust Temperature 763 Deg F 286 763 3508B 777 (C8T01253)Left Exhaust Temperature 777 Deg F 358 777 3508B 777 (C8T01253)Boost Pressure 27 psi 0 27 3508B 777 (C8T01253)

Hold button has been pressed.

Page 29: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

Cat Electronic Technician 2017B v1.0 Product Status Report

1/11/2018 1:54 PM Product Status Report

Brake 777 (Unavailable)

Logged Diagnostic Codes [Diagnostic Clock = 23984 hours] - Brake 777 (Unavailable)

Logged Event Codes [Diagnostic Clock = 23984 hours] - Brake 777 (Unavailable)

Active Diagnostic Codes - Brake 777 (Unavailable)

Configuration - Brake 777 (Unavailable)

Parameter ValueProduct ID HDCT 77079 BUMAEquipment ID FKR01257Comments PERFORMANCE TEST ENGINE

Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)

Code Description Occ. First Last248- 9 Cat Data Link not communicating 4 23882 23983296- 9 Transmission Control : Abnormal Update Rate 4 23882 23983590- 9 Engine Control Module : Abnormal Update Rate 4 23882 23983269- 1 Sensor Power Supply : Low 10 23704 23978967- 9 Machine Application : Abnormal Update Rate 3 23858 23922

Code Description Occ. First LastNo LoggedEvent Codes

Code DescriptionNo ActiveDiagnosticCodes

Description Value UnitEquipment ID FKR01257Desired Engine Retard Speed 1949 rpmTotal Tattletale 1

Page 30: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

Counters - Brake 777 (Unavailable)

Cat Monitor System 777

Logged Diagnostic Codes [Diagnostic Clock = 23770 hours] - Cat Monitor System 777

Active Diagnostic Codes - Cat Monitor System 777

Current Totals - Cat Monitor System 777

Transmission 777 (1FX06748)

Logged Diagnostic Codes [Diagnostic Clock = 23981 hours] - Transmission 777 (1FX06748)

Description ValueRetarder Control Valve Cycles 44220000Retarder Supply Valve Cycles 539310

Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56

Code Description Occ. First LastNo LoggedDiagnosticCodes

Code DescriptionNo ActiveDiagnosticCodes

Description Value UnitTotal Operating Hours 23770 hoursTotal Distance 204013.62 Miles

Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)

Code Description Occ. First Last707- 5 Transmission Gear Actuator Up Solenoid : Current

Below Normal2 23981 23981

708- 5 Transmission Gear Actuator Down Solenoid :Current Below Normal

4 23981 23981

708- 6 Down Solenoid short to ground 1 23981 23981709- 5 Transmission Lockup Clutch Solenoid : Current

Below Normal2 23981 23981

269- 1 Sensor Power Supply : Low 8 23702 23975967- 9 Machine Application : Abnormal Update Rate 3 23855 23919

Page 31: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

Logged Event Codes [Diagnostic Clock = 23981 hours] - Transmission 777 (1FX06748)

Active Diagnostic Codes - Transmission 777 (1FX06748)

Configuration - Transmission 777 (1FX06748)

Shift Count Matrix [Transmission Shift Counts Start Time = 0 hours] - Transmission 777(1FX06748)

718-11 Transmission System : Other Failure Mode 2 23850 23875

Code Description Occ. First LastE047 (1) Transmission Abuse Warning 15 23917 23955

Code DescriptionNo ActiveDiagnosticCodes

Description Value UnitEquipment ID FKR01257Product IDTransmission Serial Number 1FX06748Transmission Maximum Forward Gear 7Machine Overload Speed Limit EnableStatus

Off

Machine Speed Limit 0 mphEconomy Mode UnavailableMachine Speed Correction Factor 0.0000 %Machine Lockout System InstallationStatus

Not Installed

Hoist System Enable Status EnabledHoist Lower Valve Adjustment Status 0Body Up Gear Limit 1Engine Oil Renewal System InstallationStatus

Not Installed

Engine Oil Renewal System Enable Status DisabledTotal Tattletale 261Cold Dif Gr Lt En Unavailable

To N1 N2 R 1 2 3 4 5 6 7From

N1 --- 42 95925 214063 61 30 14 13 2 1N2 43 --- 57 1 0 0 0 0 0 1R 125267 55 --- 7916 1 0 0 0 0 01 184796 3 37251 --- 308305 21 0 0 0 02 28 0 6 305835 --- 451426 23 0 0 03 3 0 1 2143 448158 --- 442716 129 0 04 3 0 0 310 650 441385 --- 373236 3 05 5 0 0 98 115 258 372809 --- 187381 06 1 0 0 11 27 28 26 187287 --- 444197 2 0 0 1 0 2 0 0 44413 ---

Page 32: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

Counters - Transmission 777 (1FX06748) Description ValueLockup Clutch Count 3835072Load Count 1241Total Load Count 54187

Page 33: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404

Page 34: SERVICE REPORT TA II MACHINEsos.trakindo.co.id/equipcom/oil/ImagesUpload/6002845... · 2018. 1. 19. · oht 777d - valve and injector adjustment check list crankshaft position inlet

PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404

Branch Address List Here