SERVICE MANUAL & SPARE PARTS LIST · 2018. 10. 8. · 20 rinse tank hy314 22 front panel t10.2.8/1...
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CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18 HYDRO 800 JUNE 2002 WO SERVICE MANUAL & SPARE PARTS LIST PRIOR TO JULY 2002 PAGE 1 CABINET SPARE PARTS DRAWING PAGE 2 CABINET SPARE PARTS LIST PAGE 3 WASH TANK & WASTE SYSTEM DRAWING PAGE 4 WASH TANK & WASTE SYSTEM SPARE PARTS LIST PAGE 5 WASH JET SYSTEM DRAWING PAGE 6 WASH JET SYSTEM SPARE PARTS LIST PAGE 7 ELECTRICAL PARTS DRAWING PAGE 8 ELECTRICAL SPARE PARTS LIST PAGE 9 WIRING DIAGRAM PRIOR TO 1996 PAGE 10 WIRING DIAGRAM POST 1996 PAGE 11 COMPONENT WIRING PAGE 12 WIRING TIMED DRAIN PUMP
Transcript of SERVICE MANUAL & SPARE PARTS LIST · 2018. 10. 8. · 20 rinse tank hy314 22 front panel t10.2.8/1...
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18
HYDRO 800
JUNE 2002 WO
SERVICE MANUAL & SPARE PARTS LIST PRIOR TO JULY 2002
PAGE 1 CABINET SPARE PARTS DRAWING PAGE 2 CABINET SPARE PARTS LIST PAGE 3 WASH TANK & WASTE SYSTEM DRAWING PAGE 4 WASH TANK & WASTE SYSTEM SPARE PARTS LIST PAGE 5 WASH JET SYSTEM DRAWING PAGE 6 WASH JET SYSTEM SPARE PARTS LIST PAGE 7 ELECTRICAL PARTS DRAWING PAGE 8 ELECTRICAL SPARE PARTS LIST PAGE 9 WIRING DIAGRAM PRIOR TO 1996 PAGE 10 WIRING DIAGRAM POST 1996 PAGE 11 COMPONENT WIRING PAGE 12 WIRING TIMED DRAIN PUMP
1
4
5
6
7
10
111213
16
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3
2
25
25
25
25
25
25
31
38
37
36
33
41
15
1426
2728
29
30
32
35
20
98
33
33
30
32
35
39
40Whenfitted 34A
34
7A7B
CLASSIC GLASS & DISHWASHING SYSTEMS LTDH800 CABINET PARTS
ISSUE 1 JUNE 2002 WO1
23
35
9A
25A
25A
FACIA PANELSSEE PAGE 7
26A
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
CABINET PARTS H800
ITEM DESCRIPTION PART No
1 CABINET T14.2.42 CORNER PIECE OUTER 7.2.153 CORNER PIECE INNER 7.2.144 BALL CATCH ASSEMBLY 7.2.105 BASKET RUNNER L/HAND POST 98 T10.2.21L
BASKET RUNNER R/HAND POST 98 T10.2.21R6 DOOR T14.2.57 DOOR PIN 10.2.16/18 SPACER 7.2.35/29 CLIP 7.2.35/1
9A BUSH INSERT FOR DOOR PIN 7.2.35/310 HANDLE 7.6.6.311 CABINET SCREW 7.2.3612 WASHER W00914 ELEMENT 6kw HY30615 O RING SEAL FOR ELEMENT HY30716 SCREW FOR HANDLE & SEAL 7.2.36/418 BASE/LOWER PANEL T10.2.719 FOOT HY13420 RINSE TANK HY31422 FRONT PANEL T10.2.8/123 TOP PANEL VERS 1 (70mm) 10.2.1/2
TOP PANEL VERS 2 & VERS 3 (70mm) 10.2.1/325 PANEL SCREW 7.2.40/1
25A SELF TAPPING SCREW 7.2.4026 NUTS FOR ELEMENT 11.2.3
26A WASHER 6MM EXT SHAKEPROOF 7.2.36/827 COVER FOR RINSE ELEMENT 7.9.15/128 PLASTIC NUT 7.9.16/129 TEE PIECE DOUBLE 7.15.2/2
TEE PIECE SINGLE 7.15.230 RINSE HOSE 8.8.1531 BACK PANEL T10.2.332 HOSE CLIP 7.4.12/133 NUT 11.2.334 DRAIN BOLT 7.9.5
34A SEAL FOR DRAIN BOLT 7.9.635 CLIP FOR SELF TAPPING SCREW 7.2.41/136 SOAP ELBOW ASSEMBLY 7.2.21/ASS37 SOAP TUBE RT238 DOOR PLUNGER ASSEMBLY 7.14.139 DOOR MICRO SWITCH ASSEMBLY 7.14.10/140 TEMPERATURE INDICATOR HY41841 RINSE AID TUBE 8.8.16
PAGE 2
ISSUE 1 JUNE 2002 WO
1
14
15
16
20
21
22
9
6
1314
1211
10
6
4
18
3
6
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22
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3 ISSUE 1 JUNE 2002 WO
WASH TANK AND WASTE SYSTEM PARTS
CLASSIC GLASS & DISHWASHING SYSTEMS LTDH800
7
24
7A
7B7C
NOTE: These Air Pressure Chambers & Switches are NOT interchangeable
23
8
YOU MUST CHANGE LIKE FOR LIKE10A
9
9A
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
WASH TANK & WASTE SYSTEM H800
ITEM DESCRIPTION PART No
1 HOSE FOR TOP WASH PUMP OUTLET 10.4.72 HOSE FOR BOTTOM WASH PUMP OUTLET 10.4.93 HOSE FOR BOTTOM WASH PUMP INLET HY2264 HOSE FOR TOP WASH PUMP INLET HY2345 WASTE OUTLET HOSE HY3056 CLIP (40/60) 7.4.12/57 AIR TRAP ASSEMBLY SQ TYPE 7.11.1AA
NEW TYPE AIR TRAP FROM 4/99 NOT INTERCHANGABLE7A AIR TRAP NEW TYPE - ROUND POST 4/99 7.11.1/H7B O RING - POST 4/99 7.11.5H7C NUT 7.11.4
8 HOSE TO AIR PRESSURE SWITCH RT39 PLASTIC NUT MEDIUM 7.8.6
9A PLASTIC NUT LARGE 9.8.610 O RING SEAL LARGE 45 ID 9.8.13
O RING SEAL 40 ID 7.8.1311 BOSS TO WASH PUMPS 9.8.412 WASTE BOSS 9.10.213 SPIGOT 8.8.3/114 DRAIN PLUG T10.10.115 FILTER BASKET TOP 9.8.2/B
15A FILTER BASE 9.8.2/C15B FILTER COMPLETE 9.8.2/D16 NUT FOR FILTERS 7.8.117 RINSE AID INJECTOR 7.7.0.1/118 CLIP 7.4.12/119 RINSE HOSE 8.8.1520 HOSE FROM INJECTOR TO RINSE TANK 8.8.1621 TUBE TO RINSE AID BOTTLE RT222 CLIP 7-10mm 7.7.0/22
23 AIR PRESSURE SWITCH - PRE 4/99 7.12.9
24 AIR PRESSURE SWITCH - POST 4/99 7.12.9/H
PAGE 4
ISSUE 6 SEPTEMBER 2000 WO
D D D D
3
2
5
6 7
10A
11
11
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1516
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19
13
18
18
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14
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13
12
12
12
18
18
1817
17
17
19
19
19
23
24
25
26
31
40
41
42
43
8
3536
41
41
41
15
10
10A
10
10A
10A
SD
Right Hand 47
Left Hand 46
Left Hand 44
Right Hand 45
JET ARRANGEMENT
22
21
20
33
32
30
29
28
1414
4
1
34
3232
BLANK
BLANK
D S S S SS
RINSE ARM
RINSE ARM
RINSE ARM
RINSE ARM
WASHARM
WASHARM
WASHARM
WASHARM
S D
16
14
1416 15
WASH & JET SYSTEMH800
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
5ISSUE 1 JUNE 2002 WO
6
8
27ASSEMBLYOF 3 PARTS
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
WASH & JET SYSTEM H800
ITEM DESCRIPTION PART No
1 TOP BOSS 12.2.1/42 CORK SEAL 12.2.23 FLANGE 13.2.11/14 RINSE HOSE 8.8.155 CLIP (12/20) 7.4.12/16 CLIP (35/50) 7.4.127 HOSE 14.2.1/28 METAL TUBE NOT REQ
10 CENTRE BOSS WITH BUSHES 11.1.0/110A BUSH 11.1.911 NUT FOR SECURING ARM 11.1.8/212 WASH ARM 14.1.6/513 RINSE ARM 14.1.6/614 NUT FOR WASH JET 11.1.6/715 WASH JET R/H 'D' - WIDE 11.1.6/10W16 WASH JET L/H 'S' WIDE 11.1.6/9W17 RINSE JET 11.1.6/1218 NUT FOR RINSE JET 11.1.6/1119 RINSE BLANK 11.1.6/1420 CENTRE PIN 11.1.7/221 BOTTOM FLANGE(SAUCER WASHER) 11.1.10/622 BRASS SUPPORT 11.1.7/724 RINSE SUPPORT FITTING 92 TO 98 170MM SHAFT 14.1.10/3A
RINSE SUPPORT FITTING - POST 98 185MM SHAFT 14.1.10/4A25 CENTRE ELBOW WITH SUPPORT 11.1.5/326 CROSS TUBE 14.1.427 REAR ELBOW ASSEMBLY 14.1.1/828 TUBE T14.1.1A29 WASH COLUMN ONLY T14.1.130 O RING SEAL 9.8.1331 NUT 7.8.632 CLIP 7.4.12/433 HOSE FOR TOP WASH PUMP OUTLET 10.4.734 HOSE FOR BOTTOM WASH PUMP OUTLET 10.4.935 SEAL 7.5.936 NUT 7.3.1340 DRAIN PLUG T10.10.141 PLASTIC FILTER TRAY 10.2.942 FRONT FILTER SUPPORT POST 98 10.2.9/1143 CENTRE SUPPORT 10.2.9/1044 RIGHT HAND SUPPORT POST 98 10.2.9/245 LEFT HAND SUPPORT POST 98 10.2.9/146 BASKET RUNNER - LEFT HAND POST 98 T10.2.21L47 BASKET RUNNER - RIGHT HAND POST 98 T10.2.21R
Note: BASKET RUNNERS ARE 525mm BACK TO FRONT
PAGE 6
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14
16
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1819
2021
22
2324
25
26
SOAP PUMP ASSEMBLY
27
30
17A
22A
315
7
6
6
13
ELECTRICALPARTSH800
7
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ISSUE 1 JUNE 2002 WO
1A - Vers 1
1B - Vers 2
1C - Vers 3
1
METAL FACSIA PANELS &STICK ON FACSIA
15
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ELECTRICAL PARTS H800
ITEM DESCRIPTION PART No
1A METAL FACSIA PANEL (65MM WIDE) 10.2.2/4STICK ON FACSIA FOR 1A FASC/H800
1B METAL FACSIA PANEL (55MM WIDE) 10.2.2/3VSTICK ON FACSIA FOR 1B FASCIA/H800 NT
1C METAL FACSIA PANEL (50MM WIDE) 10.2.2/5STICK ON FACSIA FOR 1C FASC/H800-NL2
3 ON/OFF SWITCH 7.12.4/214 TIMER KNOB VTKNOB5 CONTINUOS WASH SWITCH 7.12.56 CONTACTOR - 16 AMP CONTACTOR /47 SAFETY CONTACTOR CONT/128 DELAY TIMER & BASE T8DELAY10 PRESSURE SWITCH FOR SQ AIR TRAP 7.12.9
AIR PRESSURE SWITCH FOR ROUND AIR TRAP 7.12.9H11 MAINS CABLE 7.12.10/312 SECURING GLAND 7.12.21/613 TERMINAL BLOCK 7.12.7/A14 PCB FOR SOAP PUMP CLM 21015 DOOR PLUNGER ASSEMBLY 7.14.116 DOOR MICRO SWITCH ASSEMBLY 7.14.10/117 WASH ELEMENT 4.5 kw - 3 PHASE HY401
17 A SEAL FOR 3 PHASE ELEMENT HY402NOT SHOWN WASH ELEMENT 4.7 SINGLE PHASE 9.12.18
18 NUT FOR 3 PHASE ELEMENT HY40319 COVER FOR 3 PHASE ELEMENT HY40420 THERMOSTAT ( BOTH) 7.12.1/221 KNOB FOR STAT 7.12.1/2A22 COVER 7.12.1/1A
22A SCREW 7.9.13/9S23 DOUBLE SOLENOID WATER VALVE 7.12.1224 CAPACITOR 12.5 mf 7.12.10225 WASH PUMP WITH R/A OUTLET 9.6.0/R26 WASH PUMP WITH BLANK 9.6.0/B
NOT SHOWNHOUSING FOR PUMP (FRONT) FOR 9.6.0/R 9.6.1/AHOUSING FOR PUMP(FRONT) FOR 9.6.0/B 9.6.1/B
IMPELLOR 9.6.2SEAL KIT FOR SHAFT 7.6.3
GASKET FOR HOUSING 9.6.13BBACK PLATE FOR HOUSING 9.6.14B
27 SOAP PUMP ASSEMBLY 8LPP4AA30 TIMER - VARIABLE 4MIN FOR 1A ( METAL BODY) VARI4 TIMER - VARIABLE 4MIN FOR ITEM 1B & 1C
FLAT PLASTIC BODY VARI4/131 DOUBLE HEATER INDICATOR LIGHT 7.12.6E
PAGE 8 JUNE 2002
Was
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WH
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WH
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WH
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WH
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WH
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RE
D
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BR
OW
N
BR
OW
N
BR
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N
BR
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NB
RO
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GR
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GR
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GR
EY
GR
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GREY
GREY GREY
GREY
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PURPLE
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
WH
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WH
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WH
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WH
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BLACK
BLACK
BLACK
BL
AC
K
BLUE
BLUE
BLUE
BLUE
BLUE
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WHITE
WHITE
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CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ISSUE 3 JUNE 2002 WO
Was
hPu
mp
Was
hPu
mp
Tim
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Det
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p
12
34
5
11
5
1023
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6 7
25 8
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2
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24
15
16
27
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1 1617
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26
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YELLOW
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WH
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WH
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WH
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RE
D
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D
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BR
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BR
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BR
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NB
RO
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GR
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GR
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BLUE
BLUE
BLUE
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BLUE
BLUE
BLUE
BLUE
WH
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WH
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WH
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BLACK
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BL
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ISSUE 3 JUNE 2002 WO
WH
ITE
PURPLEPURPLE
PURPLE
PURPLE
BLUE
BLUE
BLUE
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
A1
A2
(2)
GR
EY
DO
OR
MIC
RO
S/W
BL
UE
BL
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BL
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WH
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WH
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WH
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2.5m
m
2.5m
m
2.5m
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A1
A2
WASH ELEMENT
PUR
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2.5m
m
2.5m
m
2.5m
m
A1
GR
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A2
2.5m
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2.5m
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2.5m
m
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6 /2002 WO
BR
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ITE
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N
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H8 DISHWASHER with optional Drain Pump
INLETWATERSOLENOIDVALVE
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LL
OW
YE
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OW
BR
OW
N
BLACK
GR
EY
CYCLECONTACTOR
FRONT OF MACHINE
WASH PUMP 1
WASH PUMP 2
YELLOWBLUE
BLUE
BLACK
BLACK
RED
CUTOUT WASH ELEMENT
CUTOUTBLUE
RINSE ELEMENT EA
RT
H
EA
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WH
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WHITE
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YELLOW
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GREY
ORANGE
WHITE
BLACKBLACKORANGE
CONT WASH SWITCH
TOP
ORANGE
YELLOW WHITEGREY
BROWN
2 / 4 MINSWITCH
TOP
ON/OFF SWITCH
YELLOW
GREY
WHITE
BLACK
BLACK
WATER HOTLIGHT
GREY
BLACKBLACK
BROWN
BROWN
WHITE BLACK
BLA
CK
BR
OW
NB
LAC
KP
UR
PLE
BLA
CK
WH
ITE
GR
EY
BLA
CK
YE
LL
OW
RINSESTAT
WASHSTAT
SOAPPUMP
ORANGE
ORANGE
DRAIN PUMP
ORANGE BLUE
BLACKYELLOW
YELLOWYELLOW
POWER ON LIGHT
RE
D
BLACK
DRAINPUMPRELAY
OR
AN
GE
BROWN
BLA
CK
DRAINTIMER
YE
LL
OW
WHITE
RED
OPTIONAL EXTRADrain pump system
24Volt CONTROL SYSTEMFROM MARCH 2003 Serial No ?????- 312 AIR PRESSURE SWITCH
SAFETY CONTACTOR
L1
L2
L3
N
N
E
APS
YELLOW
YELLOW
BLACK BLACK BLACK
BLACK
BLACK
BLACK
BROWN
BROWN
BROWN
BROWN
GREY
GREY GREY
WHITE
WHITE
WHITE
GREY
RED
RED
REDRED
RED
RED
RED
BR
OW
N
WHITE
WASHPUMP
WASHPUMP
1
2
RED
BROWN
BROWN
BROWN
BROWN
BROWNBROWNBROWN
BROWN
BROWN
BLUEBLUE
BLUE
BLUE BLUE
BLUEBLUE BLUE
PU
RP
LE
PU
RP
LE
PU
RP
LE
PU
RP
LE
WH
ITE
WH
ITE
WH
ITE
BLU
E
BLU
E
BLU
E
BLACK BLACK BLACK BLACK
BLA
CK
BLACK BLACKB
LAC
K
WHITE
WHITE
WHITEW
HIT
E
WH
ITE
WH
ITE
ORANGE
OR
AN
GE
OR
AN
GE
OR
AN
GE
OR
AN
GE
ORANGE
YE
LLO
W
YE
LLO
W
YE
LLO
W
BLA
CK
YELLOW
BROWN
BLACKBLACK
ORANGEORANGE
2/4 MINUTE TIMER
YE
LLO
W
BLA
CK
OR
AN
GE
WHITE
BLACK
YE
LLO
W
BLA
CK
BLA
CK
BLA
CK
BROWNB
RO
WN
OR
AN
GE
GR
EY
BR
OW
N
WHITE
WH
ITE
WH
ITE
YE
LLO
W
YELLOW
BLACK
WH
ITE
GR
EY
GR
EY
GR
EY
BLA
CK
YE
LLO
WY
ELL
OW
WH
ITE
WH
ITE
WH
ITE PURPLE
BLA
CK
BLA
CK
BLA
CK
BLUE BLUE
BR
OW
N
BLU
E
2 / 4 MINSWITCH CONT WASH
SWTICH
CYCLEON / OFF
YELLOW
WASH PUMP RELAY
DRAINPUMPRELAY
DELAYTIMER
BLACK
BLACK
BLACK
OR
AN
GE
BLU
E
BLU
E
BLU
EB
LUE
YE
LLO
W
YE
LLO
W
GR
EY
BLACK
WASH ELEMENTRINSE ELEMENT
GR
EY
GR
EY
WH
ITE
GR
EY
BLU
E
BLU
E
CLASSIC H8 DISHWASHER
230v
24Volt CONTROL SYSTEM
24Volt
230Volt
SPARE CONNECTIONS
FOR RINSE BOOSTER PUMPOR AIR BREAK TANK
TO COILOR RELAY
BROWN
BLUE
REDBLACK
INSIDE LOWER PANELDRAINPUMP
SOAPPUMP
24v
OPTIONALDRAIN PUMPSYSTEM
OPTIONALDRAIN PUMPSYSTEM
DRAIN SWITCH
CYCLECONTACTOR
YE
LLO
W
BROWN
INLETWATERVALVE
RED
RED
RED
RED
RED
BLACK
GREY
DOORCONTACTOR
WHITE
WHITE
ORANGE
ORANGE
OR
AN
GE
RE
D
WH
ITE
WH
ITE
GREY
REDRED
BR
OW
N
INTERLOCKREMOVEDCABLE
CABLES
DRAINTIMER
FROM MARCH 2003 Serial No ?????- 312
Drawing TNL
REVISION E LM-H8-24
