Service Manual Full Panel Detachable High Power FM/AM...

Service Manual Full Panel Detachable High Power FM/AM Stereo Receiver Compact Disc Player

FXD-680GD 114782877 FXD-685GD 114782878

SEL

FM/MW/LW CD RECEIVER 45W x 4 CD-R&RW

FXD-680GD

SEL


FXD-685GD

Contents SERVICE NOTE AND PRECATIONS............................................................................................................................................................................... 2

OPERATION CHECK ....................................................................................................................................................................................................... 5

ALIGNMENT LOCATIONS................................................................................................................................................................................................ 6

ELECTRICAL ADJUSTMENTS......................................................................................................................................................................................... 7

BLOCK DIAGRAM .......................................................................................................................................................................................................... 18

IC/TRANSISTOR LEAD IDENTIFICATION..................................................................................................................................................................... 20

CD MECHANISM EXPLODED VIEW ............................................................................................................................................................................. 21

CABINET & CHASSIS EXPLODED VIEW...................................................................................................................................................................... 22

PART LIST – CD MECHANISM...................................................................................................................................................................................... 23

PART LIST CABINET, CHASS AND ACCESSORY ....................................................................................................................................................... 25

PART LIST MAIN............................................................................................................................................................................................................ 27

PART LIST KEY.............................................................................................................................................................................................................. 30

PART LIST CD SERVO .................................................................................................................................................................................................. 31

PART LIST REMOTE...................................................................................................................................................................................................... 33

PART LIST JB/GIB.......................................................................................................................................................................................................... 34

SCHEMATIC DIAGRAM ................................................................................................................................................................................................. 35

CIRCUIT BOARD DIAGRAM .......................................................................................................................................................................................... 39

REFERENCE No. SM-0600003

FILE NO.

1

SPECIFICATIONS FM TUNER Frequency Range ......................................................................................FM 87.5 - 108.0 MHz (50 KHz Step)

Sensitivity.......................................................................................................................... FM 3 µV (S/N=30 dB)

Stereo Separating (FM) ..............................................................................................................30 dB (at 1kHz)

Signal to noise ratio (FM).........................................................................................................Better than 50 dB

AM TUNER

Frequency Range ..........................................................................................MW 522 - 1620 kHz (9 KHz Step)

Sensitivity.....................................................................................................................MW 32 dBµ (S/N=20 dB) Signal to Noise Radio ............................................................................................................... More than 45 dB

LW TUNER Frequency Range ...................................................................................................................LW 144 - 288 kHz

Sensitivity......................................................................................................................LW 35 dBµ (S/N=20 dB)

CD PLAYER Frequency Response................................................................................................................20Hz - 20,000Hz

Signal to Noise Radio ............................................................................................................... More than 65 dB

Channel Separation .................................................................................................................. More than 60 dB

T. H. D.......................................................................................................................................Less than 0.30%

AUDIO AMPLIFIER & GENERAL Output Power........................................................................................................................................4 X 45 W

Speaker Output Impedance.......................................................................................................................4 ohm

Power Source ........................................................................................................... DC 12V, Negative ground.

Specifications are subject to change without notice.

2

SERVICE NOTES AND PRECAUTIONS: Service notes: 1. Make sure that the power lead is connected properly to

Power source, otherwise damage to radio may result. If a

Battery, eliminator is used as a power source in place of a

Battery, it must be filtered and regulated. (The power sup-

ply capacity should be more than 5 amps).

2. Integrated circuits (ICs) are used in this unit. Because the

ICs are direct-coupled devices, as to all electronic equip-

ment, reading within 10% of the indicated values are acc-

eptable. Allowance must also be made for variations in

supply voltage. It is expected that any breakdown within

the IC results in drastic changes of the operating voltages

at the terminals.

3. When replacing a power output IC, remember to use the

IC specified in the parts list; Coat the IC-fin with silicon grease.

WARNING In using meters, signal generator and any tool in servicing

ICs, extreme care is needed.

DO NOT SHORT THE IC TERMINALS TO THE PATTERN ON THE PC BOARD OR TO EACH OTHER. THE IC WILL BE INSTANTANEOUSLY DESTROYED. Adjustment procedure: Alignment is performed at factory with laboratory equipment.

Therefore, before alignment is attempted, the unit should be

thoroughly checked for circuit troubles.

Notes: 1. Check for specified source voltage-DC, 14.4 volts.

2. Connect an AC voltmeter (AC VM) across speaker or

dummy load (4 ohms. 20W, wire wound resistor)….see

fig. 1-3. (ELECTRICAL ADJUSTMENTS).

3. Signal input must be kept as low as possible to avoid

overload and clipping (use highest sensitivity of output

indicator).

4. Repeat adjustment to ensure good results.

5. Non-metallic alignment tools, must be used (especially

at FM alignment).

6. for alignment location details, refer to CIRCUIT BOARD

PARTS LOCATIONS

Installation procedure: 1. To prevent a short circuit, remove the key from the ignition

and disconnect the battery. 2. Make the proper input and output wire connections for

each unit. 3. Connect the wiring harness wires in the following order:

ground, sealers, battery, ignition. 4. Connect the wiring harness connector to the unit. 5. Install the unit in your car. 6. Reconnect the battery. 7. Disentails by reversing the installation procedure.

CAUTION The rear-panel which also heat sink is very hot. Don’t

burn!! If your car’s ignition does not have an ACC position,

connect the ignition wires to a power source that can be turned on and off with the ignition key. If you connect the ignition wire to a power source with a connect voltage supply, as with battery wire the battery may die.

If the console has a lid, make sure to install the unit so that the cover will not hit the lid when closing and open- ing.

If the fuse blows, first make sure the wires aren’t touch- ing to case a short circuit, then replace the old fuse with one with the same rating.

Do not let unconnected wires or terminals touch metal on the car or anything else conducting electricity. To prevent a short circuit, do not remove the caps on the ends of the unconnected wires or the terminals.

Connect the speaker wires correctly to the terminals to which they correspond. The unit may be damaged or fair to work if you share the wires or ground them to any metal part in the car.

After the unit is installed, check whether the brake lamps, blinkers, wipers, etc. On the car are working properly.

Insulate unconnected wires vinyl tape or other similar material.

3

SERVICE NOTES AND PRECAUTIONS

LASER BEAM SAFETY PRECAUTIONSNOTES FOR TRANSPORT AND STORAGE1. The pickup should always be kept in its conductive bag

until use.2. The pickup should never be subjected to external pres-

sure or impact.

REPAIR NOTES1. The pickup incorporates a strong magnet, and so should

never be brought close to magnetic materials.

NG

Magnet

NG

2. The pickup should always be handled correctly and care-fully, taking care to avoid external pressure and impact. Ifit is subjected to strong pressure or impact, the result maybe an operational malfunction and/or damage to theprinted circuit board.

3. Each and every pickup is already individually adjusted toa high degree of precision, and for that reason the adjust-ment point and installation screws should be absolutelynever be touched.

4. Laser beam may damage the eyes!Absolutely never permit laser beams to enter the eyes!Also NEVER switch ON the power to the laser output part(lens, etc.) of the pickup if it is damaged.

Laser Beam

NEVER look directly at the

laser, and do not let contact

fingers of other exposed

skin.

NG

5. Cleaning the lens surfaceIf there is dust on the lens surface, the dust should becleaned away by using an air brush (such as one used forcamera lens). The lens is held by a delicate spring.

Conductive Sheet

6. Never attempt to disassemble the pickup.

Storage in conductive bag Drop impact

GOOD

PressurePressure

4

SERVICE NOTE AND PRECATUTIONS Static Electricity The CD pickup might suffer destruction by static electricity during spare-parts maintenance or replacement, although it is stable when connected to the circuit in the CD unit. The destruction might caused because the laser diode terminal will be electrically open. To prevent the terminal from being open, do the following steps. 1. When you replace the CD pickup, or remove the CD unit from the car stereo unit for any maintenance purpose, solder the

copper foil pattern indicated in Fig. 1 below to short-circuit the connector PCB and flexible wire of the CD unit. Perform your intended maintenance work with the flexible wire short-circuited.

2. If the original CD pickup may possibly be reused, make a short circuit in the area indicated in Fig. 2 first. Then remove the pickup and perform the work.

3. The CD pickup OPTIMA-725C2, which is supplied as one of the spare parts, is already short-circuited with the copper foil pattern pre-soldered indicated in Fig. 2 below. To handle this CD pickup, keep the short circuit as it is. Then attach the pickup to the unit and connect the flexible wire to the connector.

4. After performing the work, eliminate the short circuit by removing the solder at its respective short-circuited area described in 1, 2 and 3 above.

5. Insert a CD. If the E-01 or E-02 error should appear on the display on the face plate, check the area mentioned in 4 above, where the short circuit may not have been eliminated.

6. Note that the semi-fixed VR equipped with the CD pickupOPTIMA-725C2 must not be turned. You can’t make any Adjustment to the semi-fixed VR, which is completely adjusted when shipped at the factory.

FIG.1

Fig. 2

5

OPERATION CHECK GENERAL SPECIFICATIONS OF SIGNAL Standard frequency

Signal output

Modulation

FM

MW

LW

FM

MW

LW

MW

FM Stereo

98.1 MHz (87.5, 108 MHz)

1000 kHz (522, 1620 kHz)

200 kHz (144, 288 kHz)

1 mV

5 mV

5 mV

400 Hz 30% MOD.

1 kHz 75 kHz DEV.

90% for L only or

R only pilot level 10% AF output level FM/MW/LW

Power source voltage DC 14.0V (Backup voltage is the same as this)

AF load impedance 4 ohm pure resistance

Balance Center position of level

Tone Center position The signal strength read in this section is voltage on the antenna.

Test Diagram

FL.SPK.

FR.SPE.

BACK UP (14.4V)

GROUND

POWER ANTANNA

MPXSTEREOSMODULATOR

FM SGAM SG

DUMMYANTANNA

VTVMVTVMDISTORTIONMETER

ACC (DV14.4V)

SPK.RR.

SPR.RL.

MAIN UNIT

4−SPEAKER 4−SPEAKER 2−SPEAKER

FRONT SPK.SPK.

FRONT

2−SPEAKER

ANT

6

ALIGNMENT LOCATIONS FM TUNER

7

ALIGNMENT PROCEDURES FM ADJUSTMENT Equipment Required

AM IF/RF signal generator Solid-state voltmeter (SSVM) Regulated DC power supply 2-CH voltmeter Distortion meter

FM Alignment Using FM Signal Generator Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as possible

to avoid overload and clipping.

Step Generator Coupling

Generator Display Setting

Adjustment Remarks

Stereo Separation

Signal Generator to antenna receptacle

98.1 MHz Int. 1 kHz Dev. 75 kHz L+R = 90 % pilot = 10 %

98.1 MHz

VR1

Adjust AF output power at maximum separating more than 30 dB

FM SNC Adjustment

98.1 MHz Dev. 75 kHz L+R=90 % Int. 1 kHz 60dBµV output

98.1 MHz @ 40 dBµ

98.1 MHz

VR2

Stereo Separation 25 dB (±5 dB)

STOP SENS.

Signal Generator to antenna receptacle

98.1 MHz Mod. 1kHz Dev 75kHz

98.1 MHz

VR3

Adjust AF to stop station.

Note: The tuner module is well-adjust and adjustment is not recommended.

8

RADIO OPERATION FOR FXD-680GD, FXD685GD

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27 6

85 4 31 FXD-680GD

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27 6

85 4 31

FXD-685GD

SWITCHING TO RADIO MODE…………………….…1 Press SOURCE button 1 to select radio mode, the radio mode appears in the display together with the memory band and frequency.

SELECTING THE FREQUENCY BAND……………..2 At radio mode, press BAND/LOUD button 2 shortly to select the desired band. The reception band will change in the following order: FM1 FM2 FM3 MW LW

RADIO TUNING…………………………………………3 Press the TUN/TRK or button 3 shortly to activate automatic seek function. Press for several seconds

until “MANUAL” appears on the display, the manual tuning mode is selected. If both buttons have not pressed for

several seconds, it will revert to seek tuning mode and “AUTO” appeared on the display.

AUTOMATIC MEMORY STORING & PROGRAM SCANNING…………………4 - Automatic memory storing

Press P.SCAN/AST button 4 for several seconds, the radio searches for 6 strongest stations and stores them into the presets of the currently selected band.

- Program scanning Press P.SCAN/AST button 4 shortly to scan preset station. When the field strength level is more than the threshold level of stop level, the radio is holding at that preset number for several seconds with release mute, then searches again.

STORING PRESET STATIONS .................................5 The preset buttons 5 can be used to store 6 stations in each band (FM 1, FM 2, FM 3 and MW, LW) for convenient

access to your favorite stations.

9

• Programming stations ..... 1. Select the desired band, then tune in the station you want to store in memory.

2. Press and hold one of the preset buttons 5 for more than 2 seconds until the

corresponding preset button number appears. Repeat steps 1. and 2. to program

additional stations.

• Quick tuning .................….... Select the desired band, then press one of the six preset buttons 5.

LOCAL/DISTANT SELECTION ...........................…..6 Press LOC button 6 to set local or distant stations.

Use local position (LOCAL/LOC appears on the display) for reception of strong station, and distant position (DX

appears on the display) for reception of weaker stations. This function is effective during AUTO SEEK operation.

MONO/STEREO SELECTION .......................….…...7 Press MONO button 7 to select mono or stereo mode. You can sometimes improve reception of distant stations by selecting mono operation.

FREQUENCY SCAN OPERATION.......................….8 Press F.SCAN button 8 to set the function to frequency scan mode, which scans stations and stop for several seconds at each receivable signal. Press F.SCAN button again to stop scanning.

10

CD OPERATION FOR FXD-680GD, FXD-685GD

SEL


34 5 6 7

8

2

1

FXD-680GD

SEL


34 5 6 7

8

2

1

FXD-685GD

LOADING AND EJECTING THE CD………………1,8 Insert a disc into the CD slot 1 and the CD player will start.

The system remains in CD mode and “ ” appears in the display.

Press the eject button 8 to eject a disc.

SWITCHING TO CD MODE.......................................2 Press the SOURCE button 2 with the power on to switch from radio mode or AUX mode to CD mode.

When the CD mode is switched on while a disc is loaded, play resumes from the point at which play was stopped.

When the entire disc has played, the unit returns to the first track and play resumes. SKIPPING TRACKS .............................................…3 Press the TUN/TRK button to skip to the beginning of the next track.

Press the TUN/TRK button to skip to the beginning of the previous track.

Press and hold the TUN/TRK or TUN/TRK button 3 for several seconds to search quickly (with sound) in

the forward or reverse direction.

When the button is released, the CD resumes normal play.

Notes:

PLACING THE CD IN PAUSE MODE ......................4 While playing a CD, press the PAU button 4.

To resume playing, press the PAU button 4 again.

• You can play CD-Rs or CD-RWs (rewritable CDs) on this unit in proper condition.

• Some CD-Rs/CD-RWs (depending on the equipment used for its recording or the

condition of the disc) may not play on this unit.

• You cannot play CD-R/CD-RW that is not finalized. (A finalize process necessary for a

11

Notes REPEAT MODE ........................................................... 6 Press the RPT button 6 to play the current track repeatedly.

To cancel this mode, press the RPT button 6 again. SHUFFLE MODE.......................................................... 7 This function plays the tracks on a CD in random order.

Press the SHF button 7 to begin shuffle play.

To cancel this mode, press the SHF button 7 again.

SCAN MODE (PLAYING THE BEGINNING OF EACH TRACK) ....................................................... 5 This function plays the first several seconds of each track sequentially.

Press the SCN button 5 to begin the scan mode.

To cancel this mode, press the SCN button 5 again.

• During playback of a CD, the CD running indicator spins.

• The unit will turn-on automatically when a CD is inserted if the ignition switch is “ON”.

12

AUX MODE OPERATION FOR FXD-680GD

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1 SWITCHING TO AUX MODE.......................................1 The unit has a pair of auxiliary input terminals (see WIRING figure on page 18). This allows you to listen to an

auxiliary audio source (MP3, portable cassette player, etc).

Press the SOURCE button 1 with the power on to switch from radio mode or CD mode to AUX mode.

13

CD CHANGER OPERATION FOR FXD-685GD

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23 4 5 6 7 8 1

SWITCHING TO CD MODE.......................................1 Press the SOURCE button 1 with the power on to select CDC mode.

When the CDC mode is switched on, playback begins with the first CD that the CD changer detects.

SKIPPING TRACKS ...............................................…2 Press the TUN/TRK to skip to the beginning of the next track.

Press the TUN/TRK button to skip to the beginning of the previous track. Press and hold the TUN/TRK or TUN/TRK for several seconds to search quickly (with sound) in the

forward or reverse direction.

When the button is released, the CD resumes normal play. PLACING THE CD IN PAUSE MODE ....................... 3 While playing a CD, press the PAU button 3.

To resume playing, press the PAU button 3 again. SCAN MODE (PLAYING THE BEGINNING OF TRACKS OR DISCS) ........................................... 4 This function plays the first several seconds of each track or disc sequentially.

• Playing the beginning of tracks (Track Scan)

Press the SCN button 4 to play the first several seconds of each track on the current disc in order.

• Playing the beginning of disc (Disc Scan)

Press and hold the SCN button 4 for several seconds to play the first several seconds of each disc in the

magazine.

To cancel the track scan or disc scan mode, press SCN button 4 again. REPEAT MODE .......................................................... 5 • Repeat tracks

Press the RPT button 5 to play the current track repeatedly.

• Repeat discs

Press and hold the RPT button 5 for several seconds to play the current disc repeatedly.

To cancel the track repeat or disc repeat mode, press the RPT button 5 again.

14

SHUFFLE MODE......................................................... 6 This function plays the tracks on one CD or all CDs in the magazine in random order.

• “Shuffle-playing” tracks

Press the SHF button 6 to play the current disc in random order.

• “Shuffle-playing” discs

Press and hold the SHF button 6 for several seconds. The system selects a disc at random and plays all tracks

on that disc. When all tracks have been played, the next disc is selected and “Shuffle-playing” is repeated.

To cancel the track shuffle or disc shuffle mode, press the SHF button 6 again.

SELECTING A DISC................................................ 7,8 Press the DISC – button 7 to select the preceding disc.

Press the DISC + button 8 to select the next disc.

Note

• Use with only SANYO CD Changer.

15

REMOTE CONTROL (OPTIONAL) FOR FXD-680GD, FXD-685GD

POWER VOL

TUN/TRK

VOLLOUD AST

PAU SCN RPT

SHF

1

5 3

649

10

15

13

2

7

8111412

1.POWER

2. AUDIO 3. VOL 4. VOL 5. SOURCE 6. TUN/TRK 7. TUN/TRK

9. BAND/LOUD

10.PAU

11.SCN

12.RPT

13.SHF

14.SOUND

15.1~6 Preset buttons

16

HINTS FOR PROPER AND SAFE OPERATION • Condensation

Moisture can condense on the optical lens of the CD player during humid or rainy days, or after the car heater is

turned on. If this occurs the disc player may not function properly. To remedy the situation, remove the disc from

the unit and wait approximately one hour. This should allow the moisture to evaporate and restore normal

operation.

• Temperature Consideration

The unit may not operate correctly in extremely hot or cold temperatures. Avoid exposing the unit to extremely

high or low temperatures.

• Interruptions in the sound (skipping)

When the car is driven on very rough surfaces, the sound from the CD player may skip and be interrupted. This

will not cause any damage to the disc or the player. If this occurs, wait for the road surface to improve before

using the CD player.

• Safety

For safer driving, keep the volume at a moderate level to enable you to hear outside sounds (such as

emergency vehicle sirens).

• Cleaning the unit

Clean the unit with a soft, dry cloth. Stains should be removed by wiping the surfaces with a soft cloth immersed

in lukewarm water and wrung dry. Never use strong chemicals or solvents. These will damage the finish of the

unit.

• Disc care

When not using the disc player for extended periods, remove the compact disc and return it to the plastic

storage case. Do not leave a disc partially ejected from the player. If an ejected disc remains in the loading slot

for approximately 10 seconds, the player will reload the disc to prevent damage.

• Servicing Should a problem develop, do not open the unit or try to repair it yourself. If servicing is required, bring the unit to a Sanyo Authorized Service Center.

17

ELECTRICAL ADJUSTMENTS

DUMMY BOX SCHEMATIC

AM DUMMY ANTENNA

FM DUMMY ANTENNA

18

BLOCK DIAGRAM FOR FXD-680GD

19

BLOCK DIAGRAM FOR FXD-685GD

20

IC/TRANSISTOR LEAD IDENTIFICATION

21

CD MECHANISM EXPLODED VIEW (MECHANSIM #94-01683-10)

22

CABINET & CHASSIS EXPLODED VIEW

23

PART LIST – CD MECHANISM

Ref. No. Parts No. Description 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

RPST-23G

RPFR 1

RPCA/H 0” TT 2*3

RPSECC T1.0

RPPOM (F20-03) 1

RPPOM (F20-03) 2

RPPOM (F20-03) 3

RPSLICON

RPSUS 303

RPSUM24L-NI 1

RPPVC

RPSECC T1.0

RPSUM24L-NI 2

RPSUM24L-NI 3

RPPOM (F20-03) 4

RPPOM (F20-03) 5

RPCR-WRT

RPPOM (F20-03) 6

RPPOM (F20-03) 7

RPPOM (F20-03) 8

RPSUS304WPB 1

RPSUS304WPB 2

RPPOM (F20-03) 9

RPPOM (F20-03) 10

RPPOM (F20-03) 11

RPPOM (F20-03) 12

RPPOM (F20-03) 13

RPPOM (F20-03) 14

RPPOM (F20-03) 15

RPSUM24L-NI 4

RPSECC T1.0 1

RPFF-050SH-11190

RPPOM (F20-03) 16

RPGLASS EPOXY

RPP/H TTS 2*2

RPSUS304WPB 3

RPPOM (F20-03) 17

RPSUS304WPB 4

RPSEEC T1.0 2

SENSOR

SENSOR PCB

SCREW

COVER-UPPER

LEVER DISC

GUIDE UP

BUSHING ROLLER

ROLLER DISC

SHAFT ROLLER

PIN ROLLER

PVC CAP

B/K ROLLER

PIN PULLEY

PIN IDLE

GEAR IDLE

GEAR PULLEY

BELT PULLEY

GEAR ROLLEY

LOCKER (L)

CAM (L)

S/P CAM (L)

S/P RACK

CAM (R)

LOCKER ®

GEAR RACK

GEAR LOAD ©

GEAR LOAD (D)

GEAR LOAD (B)

GEAR LOAD (A)

PIN LOAD

B/K GEAR

MOTOR

GEAR WORM

GERVO PCB ASSY

SPECIAL SCREW

S/P RO (L)

SUPPORT DAMPER

S/P RO ®

CHASSIS MAIN

24

PART LIST – CD MECHANISM

Ref. No. Parts No. Description 40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

RPPOM (F20-03) 18

RPSECC T1.0 3

RPSUS304WPB 5

RPABS G/F 20%

RPPOM (F20-03) 19

RPSUM24L-NI 5

RPCA/H 0” M/S 1.7*2.5

RPSUM24L-NI 6

RPBUTHYL

RPSUS304WPB 6

RPRF-400CA-12265

RPHYTRELL 5526

RPPOM (F20-03) 20

RPCA/H 0” M/S 2*2

RPFF-050SH-11190

RPPOM (F20-03) 21

RPKNN11 (PCD18)

RPR/H (W/W) TTB2*5

RP1007 #28

RPSUS304WPB 7

RPPOM (F20-03) 22

RPBSBM

RPSW-110

RPB/H TTB1.7*8

RPSF-C99

RPPOLY AMIDE

RPRUS T0.2

RP---------

RP0.55

RP4.5*18

RPPE 2

RPSW-111

RPPE 3

RPSUS304WPB 8

CLAMP DISC

HOLD CLAMPER

S/P CLAMPER

TURN TABLE

BASE PU

PIN SIDE (A)

SCREW

PIN SIDE (B)

DAMPER

S/P BASE

MOTOR

GEAR PU (B)

GEAR PU (A)

SCREW

MOTOR

HOUSING GEAR

SHAFT PU

SCREW

4P CONT WIRE

SPRING TENSION

GEAR PU ©

LEAD SCREW

SWITCH

SCREW

PICK UP

FPC WIRE

SPRING PU

FIBER PAPER

S/P CAM ®

TRANSIT SCREW

INSULATOR COVER

SWITCH

WASHER PE

S/P BASE ®

25

PART LIST CABINET & CHASSIS

Ref. No. Part No. Description 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

RP51-V3626-80B

RP51-V3620-00

RP94-01683-10

RP61-V3601-00

RP61-V3604-00

RP35-V3601-00

RP11-17021-025

RP61-3603-00

RP81-68608-01

RP43-16301-00

RP52-V3636-00

RP39-V3611-00

RP52-V3637-00

RP36-V3606-00

RP34-16307-00

RP36-A1701-00

RP39-V3608-00

RP39-V3604-00

RP39-V3607-00

RP39-V3603-01

RP25-16638-36D

RP29-00347-02

RP39-K6614-00

RP25-F1476-00

RP35-50001-00

RP40-05018-04

RP52-V3651-00

RP40-02604-01

RP40-02606-01

RP40-02608-01

RP40-02610-01

RP40-120080-21

RP40-12606-01

Panel

Trim Ring (S. OPC1202)

Base (For CD)

CD MECHA. CDM-1683 EUR (143A W/O PCB)

Main Bracket (CD)

Bottom Cover

Main Fiber

Main Board

Mounting Box

Shade (II)

PC Plate - CD

Hook Plate

FIX Bracket For Slide

Lock Plate

Spring - Locked 0.35

Shaft

Locker Spring (Ø0.70)

Lock Spring

Heat Sink (4)

IC Bracket

Socket Bracket (1.0) (For CD1702)

36PIN ISO Socket (No CDC/RCA)

MITSVMI Tuner FAE-347-A29

Antenna Socket

15PIN SKT R41/1476A (KENWOOD)

Spring Nut M5

Screw Ø5X18 HH

Antenna Holder

Screw Ø2.6 X 4 BH/MS




Screw Ø2 X 8 BA/ST Black

Screw Ø2.6 X 6 BH/MS Black

26

ACCESSORY EXPLODED VIEW

ACCESSORY – PART LIST

Ref. No. Part No. Description -

-

-

-

-

-

-

RP35-40005-00

RP35-50001-00

RP39-00128-00

RP40-05006-07

RP40-15025-11

RP39-V3610-00

RP51-A8026-00

HEXAGON NUT M5

SPRING WASHER M5

METAL BAR (197MM)

SCREW Ø5X6 RH/MS

SCREW Ø5X25 TA/ST

KEY (1.0) CARYING CASE

Mounting Strap Locking Screw

Unlock Levers Carrying Case

27

PARTS LIST MAIN CIRCUIT BOARD FOR FXD-680GD, FXD-685GD

: FXD-680GD : FXD-685GD Ref. No. Part No. Description Q705,801

Q106/7,123,401,708,802,901

Q707

Q101/2/4/5/8,121,706,803/4

Q402~5

IC701

Q310

D701/4

DAREA3,ENAUX,AREA1,COPDIR,CO

PSEL1,CLOCK1,COPSEL2,EN7,10,

D101,601,200,401/2,705/6

D703

ZD601~9,901

ZD801

ZD701

IC402/3

IC703

IC401

IC501

IC704

IC601

IC101

XT601

C112/4,507~10,604

C130,412~5,424,515,681,781

C710

C113,120

C418,603

C419,420

C601/2,802

C301/2 C104/7 C516 C620

C102,122,610,705,718/9

C103/6

C2,101,115/7,126~8,131 C611

C711

RP01-00435-00S

RP01-01175-00

RP01-01240-00

RP01-02785-00C

RP01-03792-03

RP01-07805-00

RP01-08050-03

RP02-04001-00A

RP02-04148-00R

RP02-15230-01R

RP02-50068-00

RP02-50091-00A

RP02-50100-00A

RP03-04558-06

RP03-07201-00

RP03-07313-00

RP03-07368-00

RP03-07818-00

RP03-08702-104

RP03-09256-01

RP04-00045-00F

RP05-05102-00A

RP05-05104-00A

RP05-05153-00A

RP05-05220-00A

RP05-05223-00A

RP05-05272-00A

RP05-05330-00A

RP05-05332-00A RP05-05562-10A RP05-63101-00 RP05-63102-01

RP05-63104-01

RP05-63153-01

RP05-63223-01 RP06-00473-11

RP06-10107-02E

TR. BD435 NPN TO-126 SAMSUNG

TRANSISTOR 2SA1175-FF

TRANSISTOR B1240

TRANSISTOR 2SC2785 “NEC”

TRANSISTOR 3792C

IC-REGULATOR 78L05

TR. 8050C TO-92-B

DIODE IN4001 (TAPPING)

DIODE 1N4148-72 “ROHM”

DIODE 1.5KE 30A

ZENER DIODE 6.8V 0.5W

ZENER DIODE 9.1V 0.5W AT.

ZENER DIODE 10V 0.5W AT. TAPE

IC KIA-4558F

IC NJU7201 U50 (SOT-89) 5V

IC TDA7313D (F)

IC TDA7386 17PC/TUBE (4X45W) “Y1”

REGULATOR LC-78L18

IC RS8702-104 CPU (BLAUPUNKT)

I.C. TC9256F

CRYSTAL 4.5MHZ HC-49U ±30PPM

AXIAL CER CAP 1000PF ±20% TP.

AXIAL CER CAP 0.1µF +80/-20% TP.

A, CER CAP 0.015µF +80/-20% TP

A. CER CAP 22PF ±5% TP.

AXIAL CER CAP 0.022µF +80/-20% TP



AXIAL CER CAP 3300PF ±5% TP. AXIAL CER CAP 5600PF ±20% TP. CHIP 100PF ±5% NPO 0603 SMT CHIP 1000PF ±10% X7R 0603 SMT

CHIP 0.1µF ±10% X7R 0603 SMT

CHIP 0.015µF ±10% X7R 0603 SMT

CHIP 0.022µF ±10% X7R 0603 SMT PANASONIC GOLD CAP EECSOHD473H

E. CAP 100µF/10V (Ø6.3X5MM RC5)

28

MAIN CIRCUIT BOARD FOR FXD-680GD, FXD-685GD

: FXD-680GD : FXD-685GD Ref. No. Part No. Description C410 C123/5 C517/8 C605,612,707 C405,417,703/4/6/8,801 C416 C513 C119,129,152,502,619,709,782,901 C109 C437 C421/2 C105/8,118,401~4/6~9,411,427,503~6

,810/1, 430/2/4/5, 304/5,434/5 C501 R711 R123/6 R735 R116,125,618,709,721/2,733 R624, 402~5, 404/5 R119,120/1,714,804 R107,113,443,712/5 R152,426,810 R307,623/5,630 R814/5 R160 R122 R619 R631

R444,451,460/1,603/8,611~3/7,632,818

,903

R105/6,414/9,607,633,729,730/2,803

R127

R303/5

R128

R112,702

R109,816/7

R435~8 R718

R902

R802

RP06-10227-02N RP06-10476-01C RP06-16106-02 RP06-16106-02E RP06-16107-02E RP06-16226-02E RP06-16338-00S RP06-16476-02E RP06-50105-02 RP06-50105-02E RP06-50224-02E RP06-50225-02E RP06-50474-02E RP07-05010-10 RP07-05022-16A RP07-05100-10 RP07-05100-16A RP07-05101-16A RP07-05102-16A RP07-05103-16A RP07-05104-16A RP07-05105-16A RP07-05123-16A RP07-05124-54 RP07-05153-16A RP07-05220-16A RP07-05221-16A

RP07-05222-16A

RP07-05223-16A

RP07-05224-54

RP07-05272-16A

RP07-05330-16A

RP07-05331-16A

RP07-05332-16A

RP07-05333-16A

RP07-05334-16A

RP07-05393-16A

RP07-05471-16A

E. CAP 220µF 10V Ø8X5MM 105°C E. CAP 47µF 10V (Ø5X7MM MINI) E. CAP 10µF 16V (Ø6.3X5MM) E. CAP 10µF 16V (Ø4X5MM RC3) E. CAP 100µF 16V (Ø8X5) ELNA E. CAP 22µF 16V (Ø5X5) ELNA E. CAP 3300µF 16V 105°C E. CAP 47µF 16V (Ø6.3X5MM RC3) E. CAP 1µF 50V (Ø3X5MM) E. CAP 1µF 50V (Ø4X5MM RC3) E. CAP 0.22µF 50V (Ø3X5) ±20% ELNA E. CAP 2.2µF 50V (4X5MM RC03) E. CAP 0.47µF 50V (4X5MM RC03) RES. 1Ω 1/2W RES. 2.2Ω 1/16W (TAPPING) RES. 10Ω 1/2W RES. 10Ω 1/16W (TAPPING) RES. 100Ω 1/16W (TAPPING) RES. 1kΩ 1/16W (TAPPING) RES. 10kΩ 1/16W(TAPPING) RES. 100kΩ 1/16W (TAPPING) RES. 1MΩ 1/16W (TAPPING) RES. 12kΩ 1/16W (TAPPING) CHIP RES. 120kΩ 1/10W RES. 15kΩ 1/16W (TAPPING) RES. 22Ω 1/16W (TAPPING) RES. 220Ω 1/16W (TAPPING)

RES. 2.2kΩ 1/16W (TAPPING)

RES. 22kΩ 1/16W (TAPPING)

CHIP RES. 220kΩ 1/10W


RES. 33Ω 1/16W (TAPPING)







29

MAIN CIRCUIT BOARD FOR FXD-680GD, FXD-685GD : FXD-680GD : FXD-685GD

Ref. No. Part No. Description R115,151/3,427~30,502,602/4/5/6,622/6

~9,634,806,813

R154,406~9,411/2/6/7,425,501,601/9,

610/4~6,621,716,726,801/5/8,812

R439~42

R420/1,902

R401,424

R710

R101/3,410/3/5/8,431~4

R701

R302/4

R717,727

R445~8

R728,731

R156,508,720,736

R620

R449,452~4

R118

R102/4

R809

R110,713,807

R124

R725

L101

F1

MB

ISO

L701

SW1

CON6

RCA AUX IN

RCA

CON2

POWER WIRE

SPK WIRE

FM TUNER

RP07-05472-16A

RP07-05473-16A

RP07-05474-16A

RP07-05562-16A

RP07-05680-16A

RP07-05681-16A

RP07-05682-16A

RP07-05750-00

RP07-05822-16A

RP07-05823-16A

RP07-63102-00

RP07-63103-00

RP07-63104-00

RP07-63220-00

RP07-63223-00

RP07-63331-00

RP07-63332-00

RP07-63334-00

RP07-63473-00

RP07-63683-00

RP07-63823-00

RP09-70100-01

RP09-80006-00

RP11-17021-025

RP12-12068-411

RP15-00003-05

RP16-00244-00

RP25-08370-16

RP25-17020-02

RP25-17020-04

RP25-17068-36D

RP25-M1702-50

RP25-M1702-80

RP29-00347-02








RES. 75Ω 1/4W



CHIP RES. 1kΩ ±5% 0603 SMT



CHIP RES. 22Ω ±5% 0603 SMT



CHIP RES. 3.3kΩ ±5% 0603 SMT

CHIP RES. 330kΩ




MICRO INDUCTOR 10UH AXIAL TYPE

BAND PASS FILTER GFMB6-T

CD1702X3.6MB 186.5X146.5X1.6MM

PCB OPC-17068Y ISO BD D/S 42X42.2X1.2

TDROIO COIL L=105µH Ø1.0MM

TACT SWITCH TC-244 H=6.85MM

FPC-H1.25 CONNECTOR 16PIN

CD1702 AUX&RCA P=2.0 L=250

CD1702 RCA2 P=2.0 L=250

36PIN ISO SOCKET (NO RCA)

ISO SKT 5PIN POWER SANYO

ISO SKT 8PIN SPK SANYO

MITSVMI TUNER FAE-347-A29

30

KEY CIRCUIT BOARD FOR FXD-680GD, FXD-685GD

Ref. No. Part No. Description ZD101

LED1

LED2~25

BL

IC101

C102

C101

R138,153~5

R126/7

R107,118

R108,119

R101/2

R131

R113,124

R103,114

R109,120,132/4/6,159

R104,115

R110,121,155

R105,116

R111,122/5

R128

R130

R106,117,137

R135

R112,123

KB

VOL

SOCK

LCD

RP02-00062-07

RP02-01112-02

RP 02-01112-03F

RP02-A1702-23

RP03-75823-00

RP05-63104-01

RP05-63681-00

RP07-63000-00

RP07-63100-00

RP07-63102-00

RP07-63152-00

RP07-63181-00

RP07-63182-00

RP07-63183-00

RP07-63221-00

RP07-63222-00

RP07-63331-00

RP07-63332-00

RP07-63471-00

RP07-63472-00

RP07-63513-00

RP07-63561-00

RP07-63681-00

RP07-63821-00

RP07-63822-00

RP11-17020-305

RP16-01107-02K

RP18-00163-00

RP25-M1475-00

RP27-17020-00

E.S.D. DIODE NNCD6.2G (5PIN)

SMD LED FR1112H (RED) STANLEY

FA1112H (ORANGE) SMD LED “STANLEY”

CD1702 LCD B.L. 97X17 AMBER

IC LC75823ED

CHIP 0.1µF ±10% X7R 0603 SMT

CHIP 680PF ±5% NPO 0603 SMT

CHIP RES. 0Ω 0603 SMT


















CD1702X3.6/3.7 KB D/S 42X168X1.6MM

TACT SW. KIE KPT-1107CD 4.3M 2PIN RED

ENCODER SRGP200200 (ALPS)

15PIN SKT R41/1475A (KENWOOD)

CDD-1702X3.6/X3.7 LCD TN/POS

31

CD SERVO CIRCUIT BOARD FOR FXD-680GD, FXD-685GD

Ref. No. Part No. Description Q3~5

Q1

Q2

D1,2

ZD1

ZD2

U3

U1

U4

X1

EC1,2,10~12

EC3

C31

C32

C34/5

C36~43,58

C3~13,15~23/6,52/4

C48/9

C51

C10

C1,2

C56/7

C30

C45/6

C33

C27~29

C50

EC4~6

EC7~9,14/5

R85

R15,67/8,72/3,80~2,88

R74/5

R14

R23~5

R3,7,38~41,49,50,66

R11,21/2

R8,9

R78

R16/7,32,47/8

RP01-00103-00K

RP01-00812-00N

RP01-01225-13R

RP02-00144-00

RP02-50036-00

RP02-50056-00

RP03-09226-00

RP03-09259-00

RP03-09290-00

RP04-00169-00R

RP05-25106-10

RP05-25475-10

RP05-63020-00

RP05-63080-00

RP05-63102-01

RP05-63103-01

RP05-63104-01

RP05-63152-01

RP05-63153-01

RP05-63220-00

RP05-63222-01

RP05-63330-00

RP05-63333-01

RP05-63391-00

RP05-63472-01

RP05-63474-00

RP05-63683-01

RP06-16107-54

RP06-16476-54

RP07-05470-54

RP07-63000-00

RP07-63015-00

RP07-63100-00

RP07-63102-00

RP07-63103-00

RP07-63104-00

RP07-63105-00

RP07-63124-00

RP07-63153-00

TR. KRC103S NPN SOT-23 KEC

TR. 2SA812 PNP TO-92M NEC

RANSISTOR 2SD1225M NPN ATV ROHM

IR LED MIE 144A1MC



IC SIL 9226

IC KA9259D

IC S5L 9290 (FOR CDRW+MP3)

RALTRON HC-49S 16.934MHZ 27PF

TAN CAP CHIP 10µF 25V 1206 SMT

TAN CAP CHIP 4.7µF 25V 1206 SMT

CHIP CAP 2PF ±5% NPO 0603 SMT


CHIP 1000PF ±10% X7R 0603 SMT

CHIP 0.01µF ±10% X7R 0603 SMT

CHIP 0.1µF ±10% X7R 0603 SMT

CHIP 1500PF ±10% X7R 0603 SMT

CHIP 0.015µF ±10% X7R 0603 SMT


CHIP 2200PF ±10% X7R 0603 SMT


CHIP 0.033µF ±10% 0603 SMT

CHIP 390PF ±5% NPO 0603 SMT

CHIP 4700PF ±10% X7R 0603 SMT

CHIP CAP 0.47µF ±5% (+80/-20%)

CHIP 0.068µF ±10% 0603 SMT

E. CAP CHIP 100µF 16V Ø6.3X5.5

E. CAP CHIP 47µF 16V Ø5X5.5

CHIP RES 47Ω 1/10W

CHIP RES 0Ω 0603 SMT

CHIP RES 1.5Ω 0603 SMT

CHIP RES 10Ω ±5% 0603 SMT

CHIP RES 1kΩ ±5% 0603 SMT



CHIP RES 1MΩ ±5% 0603 SMT



32

CD SERVO CIRCUIT BOARD FOR FXD-680, FXD685GD

Ref. No. Part No. Description R13

R5

R54/6/7

R10,12

R26,58,60

R79

R71

R65,86

R1,2,20/7,37,53,69,70

R18,61/2

R28~30,42,87

R4,77

R31

R19

MB

SW1

16PIN FFC-MB

PUKUP SKT

RP07-63183-00

RP07-63203-00

RP07-63222-00

RP07-63224-00

RP07-63274-00

RP07-63332-00

RP07-63393-00

RP07-63471-00

RP07-63473-00

RP07-63683-00

RP07-63753-00

RP07-63822-00

RP07-63823-00

RP07-63913-00

RP12-14301-630

RP16-00033-01

RP25-00095-03J

RP25-09286-01

RP25-14300-16

RP25-53015-20E

RP94-01683-10



CHIP RES 2.2kΩ ±5% 0603 SMT












CDX3.9.4.4 SERVO D/S 86.5X96.8MM 1.2T

MICRO SWITCH MPU10371MLBO (MIC)

RAINBOW WIRE 30# 3PIN 95MM

16PIN FFC-B 1.25MM 1A

16PIN FPC GF106-165-LS CD DECK 4PIN SOCKET

CD MECH. CDM-1683 EUR (143A W/O PCB)

33

REMOTE CIRCUIT BOARD FOR FXD-680GD, FXD-685GD

Ref. No. Part No. Description Q500

LD1

D500/1

IC500

C504

C501/2

R501

R502

CF501

PCB

RP01-01781-18

RP02-00334-00

RP02-04148-00

RP03-00101-00

RP05-03105-10M

RP05-03121-06

RP07-05022-54

RP07-05102-54

RP09-50455-05J

RP11-17020-505

TR. 2SD1781K-R “ROHM”

INFRARED LED Ø3MM MIE-334A4

DIODE IN-4148

IC S0101 (SGNEC)

CHIP CAP KC20E1C105M-TS

CHIP CAP. 120PF (NPO)

CHIP RES. 2.2Ω 1/10W

CHIP RES 1kΩ 1/10W

CER RESONATOR ZTB455E

CD1702 RC06 D/S 1.2X80.3X51.5 SANYO

34

JB/GIB CIRCUIT BOARD FOR FXD-685GD

Ref. No. Part No. Description MP3 SANYO

ZD301

IC501

C307

C306

C302

C301/3~5

R308

R307

R302/4

R309,310

R303/5

R301

RP02-04148-00

RP02-50056-00A

RP03-03121-19

RP06-10227-02N

RP06-16106-01

RP06-16226-02E

RP06-50225-02E

RP07-05101-16A

RP07-05105-16A

RP07-05153-16A

RP07-05222-16A

RP07-05332-16A

RP07-05471-16A

RP25-00080-06

RP25-14368-01

DIODE IN-4148 T-72 “ROHM”

ZENER DIODE 5.6V 0.5W AT.

IC BA3121N

E. CAP 220µF 10V Ø8X5MM 105°C

E. CAP 10µF 16V Ø4X7MM

E. CAP 22µF 16V (Ø5X5) ELNA

E. CAP 2.2µF 50V (4X5MM RC03)


RES 1MΩ 1/16W (TAPPING)





RAINBOW WIRE #30 6PIN 80MM

ISO CDC SOCKET 8PIN 200MM

35

SCHEMATIC DIAGRAM – MAIN BOARD FOR FXD-680GD & FXD-685GD

36

SCHEMATIC DIAGRAM – KEY BOARD FOR FXD-680GD & FXD-685GD

37

SCHEMATIC DIAGRAM – CD SERVO BOARD FOR FXD-680GD & FXD-685GD

38

SCHEMATIC DIAGRAM – REMOTE BOARD FOR FXD-680GD & FXD-685GD

39

SCHEMATIC BOARD DIAGRAM – MAIN FOR FXD-680GD & FXD-685GD

40

SCHEMATIC BOARD DIAGRAM – KEY FOR FXD-680GD & FXD685G

SCHEMATIC BOARD DIAGRAM – ISO FOR FXD-680GD FXD-685GD

41

SCHEMATIC BOARD DIAGRAM – CD SERVO FOR FXD-680GD & FXD-685GD

42

SCHEMATIC BOARD DIAGRAM – REMOTE FOR FXD-680GD & FXD-685GD

FXD-680GD FXD-685GD

No. 1702YI3944 Printed In China issue date 27-04

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