Service Manual CD Portable Stereo Radio MCD-Z8F Cassette...

20
/)/// I Service Manual I Specifications (CASSETTE SECTION) Recording System ........ Erasing System .......... Tape speed ............. Fast forward and rewind time ......... Frequency response ....... (CD SECTION) Channel ................ S/Nratio ............... Wow&Flutter ........... Sampling frequency ....... Quantization ............. Pickup light source ........ Pickup wavelength ....... Laser Output ............ IFILE NO. -d 1 CD Portable Stereo Radio MCD-Z8F (AU) Cassette Recorder AC bias, 4 track stereo Magnet erase 4.75 cm I sec. 110 sec. (C-60 tape) 80-12,000 Hz (Normal Tape) 2 channel 70 dB Undetectable 44.1 kHz 16 bits linear / ch Semi-conductor laser 790 nm Continuous wave max. 0.6 mW PRODUCT CODE No. 142 993 02 (RADIO SECTION) Tuning range ............ Antenna ................ (GENERAL) Power output(UK) ......... Speaker ................ Terminal impedance (UK) ... Power source ............ Dimensions ............. VVeight(approx.) .......... FM: 88-108 MHz AM : 525-1,710 kHz FM: Telescopic rod AM: Built-in ferrite bar 4.0 W / ch (DC max.) 12cm x2,40hms PIEZO X2 PHONES :32 ohms AC :230- 240V, 50 Hz DC:12V (8 “D” size batteries) 556 x 170 x220 mm (W XHXD) 3.3 kg (without batteries) Specifications subject to change without notice REFERENCE No. SM580495

Transcript of Service Manual CD Portable Stereo Radio MCD-Z8F Cassette...

Page 1: Service Manual CD Portable Stereo Radio MCD-Z8F Cassette ...cncms.com.au/SANYO-SMs/Consumer-Electronics... · ii REPLACEMENT OF CD MECHANISM Note that the mechanism of the CD p!ayer

/)/// I

Service Manual

I

Specifications

(CASSETTE SECTION)Recording System . . . . . . . .Erasing System . . . . . . . . . .Tape speed . . . . . . . . . . . . .Fast forward and

rewind time . . . . . . . . .Frequency response . . . . . . .

(CD SECTION)Channel . . . . . . . . . . . . . . . .S/Nratio . . . . . . . . . . . . . . .Wow&Flutter . . . . . . . . . . .

Sampling frequency . . . . . . .Quantization . . . . . . . . . . . . .Pickup light source . . . . . . . .Pickup wavelength . . . . . . .Laser Output . . . . . . . . . . . .

IFILE NO.-d 1

CD Portable Stereo Radio MCD-Z8F (AU)

Cassette Recorder

AC bias, 4 track stereoMagnet erase4.75 cm I sec.

110 sec. (C-60 tape)

80-12,000 Hz (Normal Tape)

2 channel70 dBUndetectable44.1 kHz

16 bits linear / chSemi-conductor laser790 nmContinuous wave max. 0.6 mW

PRODUCT CODE No.142 993 02

(RADIO SECTION)Tuning range . . . . . . . . . . . .

Antenna . . . . . . . . . . . . . . . .

(GENERAL)Power output(UK) . . . . . . . . .Speaker . . . . . . . . . . . . . . . .

Terminal impedance (UK) . . .

Power source . . . . . . . . . . . .

Dimensions . . . . . . . . . . . . .

VVeight(approx.) . . . . . . . . . .

FM: 88-108 MHzAM : 525-1,710 kHzFM: Telescopic rod

AM: Built-in ferrite bar

4.0 W / ch (DC max.)12cm x2,40hmsPIEZO X 2PHONES :32 ohmsAC :230- 240V, 50 HzDC:12V

(8 “D” size batteries)556 x 170 x220 mm(W XHXD)

3.3 kg (without batteries)

Specifications subject to change without notice

REFERENCE No. SM580495

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LASER BEAM SAFETY PRECAUTIONS

. Pick-up that emits a laser beam is used inr 1

CAUTION :

USE OF CONTROLS OR ADJUSTMENTS OR

PERFORMANCE OF PROCEDURES OTHER

THAN THOSE SPECIFIEDHEREIN MAY RE-

SULT IN HAZARDOUS RADIATION EXPO-

this CD Dlayer.

A

I

I SURE ILASER OUTPUT ........0.6 mW Max. (CW)

WAVELENGTH iSIO nm

I M Adae5sa ja MjdukllusohiterbesOld dtlih?a3k@n6miile Ixedeliylk hikakso5Meesem

AREMOVAL AND INSTALLATION

. Disconnect the power cord’s plug from the electrical outlet.

. All wiring should be returned to the original position after work is completed.

, ● First have ready many the new FIXERS (614 129 4971) for replacement.

. Arrange the lead wires so that they are not near the heat sink.

1. CABINET

(1) Remove the battery lid.

(2) Remove the 7 rear cabinet mounting screws. ( } )

2. TOP PANEL BLOCK

(1) Remove

(2) Remove

(3) Remove

the

the

the

4’3 top panel mounting screws.

2 AC inlet socket mounting screws.

top panel.@

~— A

CN412

AC INLET SQCKET)\’ xc ““’

“ v–l-

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..REMOVAL AND INSTALLATION

3. CASSETTE SECTION

i

5. MAIN P. W. BOARD & “0” POINT ADJUSTMENT

J

I!l

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TUNER ADJUSTMENTS

● Usea plastic screw driver for adjustments.

● Adjust the intermediate freqljency of AM and FM to the frequency of ceramic filter.

Supply voltage :DC12.OV

Phones impedance :32 ohm

Standard output :50 mW (450 mV)

Function switch : RADIO

PARTS LOCATION 1 J’J2023-

_ J2015

TP-1 TP-2 1

11.

— ‘ lF OUT GNDJ2101

IF OUT GND

a. A! ADJUSTMENT BAND SELECT SWITCH : Al

VTVMSG Frequency Position of tuning dial Adjustment

Oscilloscope

Adjusting

Circuit

IF

Corm

Input

Closed the output

terminal by sweep

generator, it place to

L2103.

tions

output

Connect sweep

gene:ator to C2106

(H) &

J2101 (G)

2onnect VTVM to

Step

1 455 kHz Low XF213

4

517 kHz Low end L2104

speaker [erminals I 1750 kHzMax.

Hi~h end VCT -4

2

3

4

Connect AM SG to

Test Loop

Connect AM SG to

Test Loop

Tuning

coverage

Tracking2onnect VTVM to 600 kHz 600 kHz L2103

speaker terminalsMax.

1400 kHz 1400 kHz VCT -35

6 {epeat adjustments

75 ohm unbal :e

VTVM

Oscilloscope

b. FM ADJUSTh ;NT BAND SELECT SWITCH : FM FM Dummy antennai

AdjustingStep

Circuit

1 IF

2 Tuning

3 coverage

4 Tracking

Conne

Input

Connect sweep

generalor to

IC201 @ (H)

& TP202 (G)

Connect FM SG

10TPI (H)

& TP2 (G)

Connect FM SG

to TPI (H)

& TP2 (G)

:tionsSG Freauencv Position of tuning dial Adjustment

output I. .

1Cormecl sweep

ngeneralor 10

C2106 (H) I 10.7 MHz I Low ..

& J2101 (G)

L2102Connect VTVM to 87.0 MHz Low end

speaker terminals109.0 MHz High end

Max.

VCT-2

Connect VTVM to

speaker termmals 98.0 MHz 98.0 MHz Max.VCT-1

I 5 It%weatadwstments

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TAPE DECK ADJUSTMENTSa.

(a)

(b)

(1)

(2)

(3)

(4)

(5)

b.

(a)

I

. . (b)

I

HEAD REPLACEMENT AND HEAD AZIMUTH ADJUSTMENT

HEAD REPLACEMENT

~fter replacement, demagnetize the heads by using a degausser.

3e sure to clean the heads before attempting to make any adjustments.

M~j=l

All wiring should be returned to the original position after work is completed. /

[

I <’\.?-l wHITE GND,> i ‘C(l

J

,p.+ d ‘“v

HEAD AZIMUTH ADJUSTMENTi_--L--

2 \.Load the test tape ( VTT-703, etc., 10 kHz ) for azimuth ‘X ‘<-?’1 ‘~adjustment. “71 ~ \:&$-’, “>7f’,v

Press the PLAY button.

Use a cross-tip screwdriver to turn the screw for azimuth \~fl#:

adjustment so that the left and right output are maximized. k~

Press the the STOP button.

After completion of the adjustment, use thread lock (TB-1401B)

to secure the azimuth-adjustment screw.

MOTOR REPLACEMENT AND SPEED ADJUSTMENT

MOTOR

MOTOR

(1) Insert the test tape ( MTT-IIIN, etc., 3000 Hz ).

(2) Press the PLAY button.

(3) Use a flat-tip screwdriver to turn the SVR (located inside the rear

of the motor) to adjust SVR so that the frequency counter

becomes 3,000 Hz.

c.

HEAD AZIMUTH ADJ

CHECKING THE MECHANISM TORQUES AND TENSION—

Clean the head, capstan and pinch roller before mzking any measurement.

Measurement Take-up torque Back tension Tape tension

Cassette for PLAY: TW-21 11A KWve-power cassettePLAY: TW-21 11A

measurement F.FWD/REW:TW-2231 TW.2412

PLAY 30-60 gr.cm 2.O-4.5 grcm I 60gr or more

F.FWD 55- 120gr.cm —

REW 55-120 gr.cm —

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REPLACEMENT OF CD MECHANISM

Note that the mechanism of the CD p!ayer is very delicate.

It is very important that the spindle motor (which rotates the disc), and the sled motor (which cases the disc signals to~e

tracked), as well as the gear and other components, operate srmooth[y, without eccelentrlcity.

When handling the pickup, take care not io exert excessive force, and particular care should be taken not to touch the lens

or the drive circuit’s P. W. Board pattern.

1. Replacement of the spindle motor. First, prepare the new turntable (C M3-2) and new special

washer (C M3-4) for replacement.CM3-2

The reimoved turntable will be deformed by the heat of the

soldering iron, and cannot be reused. .. Prepare dial type calipers.

(l) The attached bonding material can be dissolved by using a

60 W soldering iron to heat the shaft at the under part of:~&

the iurniable (C M3-2) for about one minute.

(2) The turntable can then be removed from the shaft by very

carefully applying force upward at the center of the lowervsurface of the turntable.

(3) Remove the two screws (CM3-3) and remove the spindle

motor (CM3-5).

(4) Attach the special washer (CM3-4) to the spindle motor.

I (5) Apply a small amount of a mixture of the “Three Bond

2001 and 2015F” bonding materials to the molor’s shaft.

(6) Initial the turntable as shown in the figure. Secure ihe iurn-

table by pressing gently. Be sure to wipe away (by using a

price of cloth, or similar material) any bonding material

coming out of the hole.

Don’t attached bonding mater Ialat the top of ;haft.

I iu u

*

———11.0*0.lmm

\-

1I

‘CM2(SHAFT)

-fru-

2. Confirm of inclination for the turntable(l) Connect the digital voltmeter as shown in the figure.

(2) Set the test disc (YEDS 18 = SONY or etc.), press the

PLAY button (Playback for the most inner music).

(3)At this time, record voltage value to indicaie at the digital

voltmeter.

(4) Access the most outer music, press the PLAY button

(Playback for the most outer music).

(5) Again at this time, record vollage value to ind!cate at the

digital voltmeter.

Be sure to wipe awaythe bonding material.

\ CHUCKPULLEY

+

~~*

—+CM3-2

(TuRNTABLE) —CM3-5

t ( SPINDLEMOTORSHAFT)

- F+ +

10 kohmUnit

Digital

0.0033PF Voltmeter

VcLow Pass Filter

(6) For reference at the recorded voltage of the most inner

music, Confirm at f 300 mV less than for recorded voltage

of the most outer music

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REPLACEMENT OF CD MECHANISM

3. Replacement and lubrication of the pickup● Before replacement of the pickup, be sure to carefully read

the section regarding the pickup when the unit is moved or

transported.

(1) Remove the a pickup rail (CM2) with care fixing the latch

with way driver from bottom part of chassis (CM3-1 ).

(2) The pickup (CM9) can now be remove once the a pickup

rail (CM2) have been taken out.● When removing or inserting the a pickup rail from or into

chassis, take care not to exert excessive force.● If the pickup is reconditioned of replaced, be sure to wipe

the rails clean and also apply a coating of FLOIL (G-474B)

to there entire circumference and entire length. When ap-

plying the grease, do not allow any grease to adhere to

any other parts.

(3) Pass the a pickup rail (CfV?2) through the new pick up

(CM9).

The pickup P. W. Board pattern is “shorted”, as shown in

the figure, so that the new pickup will not be susceptible

to the effects of static.

Set the pattern to “open” after the pickup has been re-

placed.

SHORT

CY3

—CM8

4. Checking the action of the CD mechanism 5. Replacement of the sled motor

(1) Disconnect the socket (for the sled motor power supply) (1) Remove the two screw (CY1 ) and remove the sled motor

from the P. W. Board. (CM5).

(2) Apply a voltage of DC 2.0 V to the sled motor’s terminal. CY1 -(3) Measure the current during sled motor operation.. The direction of movement of the pickup (Outer groove or

~m~

1=<

inner groove) can changed by changing the battery polar- /ity.

O:&./(4) The current during sled motor action varies according to

CM3-1%

the positional relationshiping of gears (CM7 and CM8).

(5) If the current exceeds 40 mA, remove the gears (CM7 and

B

>“

CM8). ~M5 ..”

(6) APPIY a small amount of a FLOIL (G-474B) bonding materi-als to the chassis shafts.

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REPLACEMENT OF CD MECHANISM

6. Resetting the pickup to the home position(l) The limit switch is switched ON by the projection of this

rack gear secured to the returned pickup, after which the

sled motor continues to operate (by the circuit ) for ap-

proximately 30 msec. : there is then again a reverse opera-

tion, and movement to the position at which the switch is

switched OFF.

(2) Rotation continues for about 30 msec. after the switch is

switched OFF, and then the pickup stop at home position.(

CONFIRM OF CD SECTION

1. Preparation● Measuring instruments and Test disc.(l)TEST DISC : YEDS 18 (SONY)

(2) OSCILLOSCOPE : SS5711 (10 MHz and Dual Phenomenon)

I NOTE : CD section of this unit can not need adjustment, be-

cause CD P. W. Board checked at automatic check-

er.

2. Confirm of general operation(l) Set the test disc.

(2) Press the PLAY button, then confirm the disc rotating to

clockwise direction.

(3) Press the FFWD or REW button, then confirm the most in-

ner music or most outer music accessing at speedy.

(4) Press the STOP button. CD P.W. Board (Solder Side)

. ..-.

0. P1N5.9

Iclol

PIN41

3. Confirm of eye pattern(l) Connect an oscilloscope to pin 41 (RF) of IC101 and J141O

)~---J1OO4

VR (E!

(VR).

(2) Set the test disc, press the PLAY button.

(3) Check to be sure that the “eye” pattern is at center of

waveform and that the diamond shape is clearly defined.

(4) Press the STOP button.

I 1RF ~

OSCILLOSCOPE

VR oI 1

VOLT /OIV . 500mVl DIV

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PARTS LIST. .

PRODUCT SAFETY NOTICEEACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH#HE IECSYMBOL ~ IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPE-

CIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED ~, USE ONLY THE REPLACEMENT PARTS DESIGNATED, ORPARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THISMANUAL, LEAKAfjE.ciJRRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE

ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

Regular type resistorsare less than l/4W carbon type and O ohm chip resistors.Regular type capacitors are less than 50V and less than 10OOpF type of Ceramic type and Electrical type.

N.S.P : No~ available as” service parts.

PACKING & ACCESSORIES

Ref. No,

or

>ABINE

Ref. No

1234567

8910111213141516

212223242526272829303132333435363738

Parl No.

614 272 4491614 269 3568614 269 3575614 221 1090614 272 4576614 231 6832

~614 250 6578

~614 256 5292

645 006 4869645 005 7007

& CHASSISPart No.

614 269 3216

614 272 1667

614 272 1650

614 272 4149

614 269 2233

614 267 3201614 267 0477

614 269 3360

614 271 4614

614 269 3254

614 257 1187

614 264 0852

614 269 3261

614 269 3384

614 269 3278614 269 3353

614 269 2325614 270 5308614 267 8039614 244 8199614 270 4899412 032 6408

614 247 6048614 268 6218614 269 3476614 264 0920614 264 1019412 032 6408614 238 8044614 258 9076614 216 9346614 269 3391614 270 1409614 225 1744

Description

CARTON CASECUSHION,TOPCUSHION,BOTTOMSHEET,SET COVERINSTRUCTION MANUALLABEL,SAFETY,LASER,CLASS1

CORD,POWER,AC-IN

CORD,POWER,AC-IN

REMOCON,MCD-S660BATTERY COVER,REMOCON

Description

ASSY,CABINET,FRONTASSY,PANEL,FRONTASSY,LIO,CASSETTEASSY,CABINET,REARLIO,CDHANDLELID,8ATTERYKNOB, ROTARY,VOLUMEKNOB,ROTARY,TREBLE/BASS8UTTON,CD OPENKNOB, ROTARY,TUNINGKNOB,SLIDE,BANDBUTTON,CD OPERATIONKNOB,SLIOE, FUNCTION

BUTTON,SURROUNDKNOB,LEVER,C-MECHA BUTTON

PANEL,TOP,CDASSY,PULLEY,CD CHACKINGSPRING,WIRE,CO LIDASSY,GEAR,CD LID DUMPERLEVER,CD OPENSCREW,SPECIAL,CD-MECHACUSHION,CO FLOATINGSPRING,COMP,CD FLOATINGTERMINAL,ROD ANTMOUNTING,TUNERPOINTERSCREW,SPECIAL,MOUNTING TUNERGEAR,VC-ROTARYGEAR,VCSPRING,PLATE,R/PLEVER,R/PMOUNTING,REC LEVER, R/PBRACKET-M,C-MECHA BUTTON

Ref. No. Part No. Description

39 614 244 8199 ASSY,GEAR,CASSETTE DUMPER

40 614 269 3452 SPRING,WIRE,ASSETTE OPEN

‘IXING PARTS

Ref. No.

Yol

Y02Y03Y04

Y05

Y06

Y07

Y08Y09

Ylo

YllY12

Y13

Y14

Y15

Part No.

411 021 4906

411 002 9104411 021 4104411 020 8905

411 021 4005

411 020 9100

411 011 4503

411 021 4005411 025 1901

411 021 4005

411 020 9100411 021 4005

411 021 4005

411 020 B905

411 021 4005

:LECTRICALPARTS

Ref. No.

51or525354

61

62

63

Part No.

A423 016 7809A423 005 9500

614 240 6564645 009 6754419 002 3702

614 268 2388

614 271 4072

614 268 2401

Description

SCR S-TPG BIN 3X20,

CABINET FRONT/REARSCR PAN 3X8,ROD ANTSCR S-TPG BIN 3X12,PANEL TOPSCR S-TPG BRZ+FLG 3X1O,SPEAKERSCR S-TPG BIN 3X12,MOUNTING TUN/PWBSCR S-TPG BRZ+FLG 3X12,ROTARY TUNBOLT HEX C-SCT 2.6X16,VC/GEARSCR S-TPG BIN 3X12,SW PWBSCR S-TPG PAN 2X3,REC SPRING PLATESCR S-TPG BIN 3X12,

C-MECHASCR S-TPG BRZ+FLG 3X12,TRANSSCR S-TPG BIN 3X12,AC SOCKETSCR S-TPG BIN 3X12,CD OPEN SWSCR S-TPG BRZ+FLG 3X1O,C-MECHA BUTTON BRACKET-MSCR S-TPG BIN 3X12,DISPLAY PWB

Description

FUSE 250V 2A,FU401FUSE 250V 2A,FU401ANTENNA,ROOSPEAKER,4CM,WOOFER,SP471.481PIEZO BUZZER HTD20A-4,TWEETER,SP472”482

CORD,4P CONNECTOR,CN412,R/P HEAD

CORD,3P CONNECTOR,CN413,MOTORCONNECTOR,SOCKET,3P,WITH CORD,CN414,SPEAKER

-8-

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PARTS LIST

TUNER

Ref. No.

71C2107

C2116

cN201

or

CN202IC201

L2101

or

L2102

or

L2103

orL2104

Q2102

:;103

or

S2101orTP201orVC201X2101orXF201XF211ororororXF213XF214orororor

. W. BOARD ASSY

Pam No.

614 262 5040403 106 1603403 106 1603614 206 0216645 006 2223614 198 2922409 325 7006614 238 1298614 233 5864614 229 0217614 035 0012614 254 9964614} 23CI 6888614! 256 6572405 020 7204405 012 2002405 020 7204405. 012 2002614 244 8335614 024 3185614 254 3597614 221 8273614 239 2416614 231 3183645 004 6100614 252 1045614 030 5678614 030 5661614 030 5654614 030 5647614 030 5630645 004 6094614 231 3176614 231 3169614 231 3152614 231 3145614 253 6841

CD/AMPLIFIER P. W. B(

Ref. No.

72C1401C4714C4716C4814C4816C491OC4911CN101CN102

%03CN402or

CN404CN406orCN409CN41O

;;411D1401D1501or

Part No.

614 273 4988403 196 4102403 057 3909403 200 6900403 057 3909403 200 6900403 200 3701403 057 5101645 007 1058645 005 8127645 007 0099645 006 2216

645 005 8110645 007 0075645 004 2690645 005 7373

645 007 0068614 229 3812614 035 4935614 237 9776614 273 5510407 053 8302407 012 4406407 007 9904

Description

ASSY,PWB,TUNER MAINNP-ELECT lU Q 50VNP-ELECT lU Q 50VSOCKET,4P,T0 AMPSOCKET,4P,T0 AMP

SOCKET,2PIC TA8122AN

INDUCTOR,AIR,FM

INOUCTOR,AIR,FM

VHF COIL,FMVHF COIL,FM

ASSY,BAR ANTENNA,AM

ASSY,BAR ANTEfiNA,AM

TRANS,OSC,AM

TR 2SC945A-K

TR 2SC1815-GRTR 2SC945A-KTR 2SC1815-GRSWITCH,SLIDE,BAND-SWITCH,SLIDE,BANDTERMINAL,WRAPPER PINTERMINAL,WRAPPER PINVC(VARIABLE CAPACITOR)RESONATOR,CERAMIC,456KHZ,AMRESONATOR,CERAMIC,456KHZ,AMFILTER,LC,BPF,76-108MHZ,FMFILTER,IF,1O.76MHZ,WHITEFILTER,IF,1O.64MHZ,BLACKFILTER,IF,1O.73MHZ,ORANGEFILTER,IF, 1O.67MHZ,BLUEFILTER,IF, 1O.7OMHZ,REDFILTER,CERAMIC,455KHZ,AMRESONATOR,XTAL, 10.76MHZ,FMRESONATOR,XTAL, 10.64MHZ,FMRESONATOR,XTAL, 10.73MHZ,FMRESONATOR,XTAL, 10.67MHZ,FMRESONATOR,CERAMIC, 10.7OMHZ

ARD ASSY

Description

ASSY,PWB AMP/CDELECT 1000U M 6.3VPOLYESTER O.lU M 50V

ELECT 1000U M 16VPOLYESTER O.lU M 50VELECT 1000U M 16VELECT 3300U M 25VPOLYESTER 1200P J 50VSOCKET,FPC,13P,T0 PICK UPPLUG,6P,T0 CD MECHAPLUG,6P,T0 CD MECHA

SOCKET,2P,T0 OPEN/CLOSE SWPLUG,4P,T0 R/P HEADPLUG,4P,T0 R/P HEADPLUG,3P,T0 SPEAKERPLUG,3P,T0 MECHANISM

PLUG,3P,T0 MECHANISMJACK,HEADPHONESOCKET,OIP 4PSOCKET,DIP 4PCORD,2P CONNECTORZENER DIODE MTZ8.2ADIODE 1SS133DIODE GMAO1

Ref. No.

D1507orD4901D4902orHS401

ICIO1ICI02IC103

ICI04IC105IC401IC,402L1451L4f701L4801L41301L4902PR’101PR,102

QT>301Q1401Q?A02oror

:!501ororQ??-02502Q1781Qi1782QW381Q-lB82Q470104801Q4901Q,4902>490424905R4909>TFm915D~

S4902s144 01X1451

Part No.

407 012 4406407 007 9904

~407 053 8708~407 148 6701

407 140 7201614 246 7640409 346 2806409 331 4006

~409 317 8509409 329 4209410 233 6701409 331 4501

A409 295 7402614 028 6748614 028 6748614 028 6748614 034 2048614 028 6748645 006 2353645 006 2322405 001 9302

Li1405 078 8109/h405 035 7206A405 035 7107~405 077 9008~405 073 5202

405 000 3400405 066 9507405 078 2008405 107 8704405 000 4407405 020 7204405 020-7204405 020 7204405 020 7204405 020 7204405 020 7204

A405 012 7403405 020 7204405 005 2002405 020 7204

~402 071 0307~402 070 6409~402 071 0208~402 069 9107

645 006 1028411 021 6405614 231 2667

‘F?N3NTP.W. BOARDA

F&f. No.

73

DI!502

D1503D1504D1505CE2506

Q“1503Q1504S1501oror

Part No.

614 272 0219407 168 3605

408 017 5405408 017 5405408 017 5405407 152 1303

405 075 8102405 075 8102645 006 5958614 240 1002614 220 5471

Description JDIODE 1SS133OIODE GMAO1ZENER DIODE MTZ9.lADIOOE 1A3-IDIODE DSR-1OC-ET5HEAT SINK

IC LA9220MSIC LC7861KEIC BA6398FPIC UPD6379GRIC LC651104F-4E92IC TA2068NIC TA8229KFILTER,1OUFILTER,1OUFILTER,1OUO.S.C COILFILTER,1OUPROTECTOR,IC,0.8A 50VPROTECTOR,IC,0.4A 50VTR 2SA952-KTR 2SA102OYTR 2SD1913-STR 2S01913-RTR TIP29BTR 2SD2021TR DTC114TSTR DTC143TSTR BA1L3ZTR BA1A4ZTR DTC124ESTR 2SC945A-KTR 2SC945A-KTR 2SC945A-KTR 2SC945A-KTR 2SC945A-KTR 2SC945A-KTR 2SC2001-KTR 2SC945A-KTR 2SA733-PTR 2SC945A-KFUSIBLE RES 10 JA l/4WFUSIBLE RES 10 J- l/4WFUSIBLE RES 27 JA l/4WFUSIBLE RES 27 JA l/4WSWITCH,PUSH 2P-2T,REC/PLAYSCR S-TPG BIN 3X8RESONATOR, 16,93MHZ,FOR IC102

SY

Description

ASSY,PWB,DISPLAYLED TOD-4201BR,2-OIGIT,DISPLAYLED SLZ-981C-13-AB-T2,PLAYLED SLZ-981C-13-A8-T2,REPEATLED SLZ-981C-13-AB-T2,MEMORYPHOTO DIODE SPS-422-1,REMOCON(IR) SENSORTR DTA143ZSTR DTA143ZSSWITCH,PUSH lP-lT,STOPSWITCH,TACT,STOPSWITCH,TACT,STOP

-9i–

Page 11: Service Manual CD Portable Stereo Radio MCD-Z8F Cassette ...cncms.com.au/SANYO-SMs/Consumer-Electronics... · ii REPLACEMENT OF CD MECHANISM Note that the mechanism of the CD p!ayer

PAI?TS LIST

Ref. NC

S15C2or

or

S1503oror

S1504or

orS1505ororS15C6ororS4901S4L203dR401JR40.?4R403

Part No. Description

645 006 5958 SWITcti, pUsH IP. IT, PLAY

614 24o 1002 SWITcH, TAcT, pLAy614 220 5471 SWITCH .TACT, PL&Y645 006 5958 SWITcH, pusH Ip. IT, Up

614 24o 1002 Si41Tc H, TAcT, UP614 22o 5471 SWITCH, TACT, UP645 006 5958 SWITCH, PUSH lP-IT, DOL4N614 24o 1002 SWITc14, TAcT,00dN

614 22o 5471 SWITCH ,TACT , DOLiN645 006 5958 SWITCH, PUSH lP-l T. REPEAT614 240 1002 SWITCH, TACT, REPEAT614 22o 5471 SWITCH, TACT, REPEAT645 006 5958 SWITCH, PUSH lP-i T, ME f+ORY614 24o 1002 SWITCH, TACT, MEMORY614 22o 5471 SiIJITCH, TACT, MEMORY614 247 5911 Sk41TcH, SLIDE, FUNcT10N645 006 2391 SW] TCH, PUSH ZP-ZT, SURROUND645 009 6822 VR, RoTARY 50 KAXZ, BASS645 009 6822 VR, ROTARY 50 KAx2, TREBLE645 009 6815 VR, ROTARY 50 KBx2, vOLUME

UPEN/CLOSE SWITCH P.W. BOARD ASSY

~

614 267 36o5 ASSY, PWB, OPEN/CLOSE SWITCH614 237 9752 SOCKET,2P, TQ CO/.4MP614 035 4911 SOCKET,2P, T0 CO/AMP645 004 9323 SWITCH .LEVER.1P-2T.

OPEN/CLOSE “-or 645 004 7787 SWITCH, LEVER,1P-2T,

OPEN/CLOSE

BATERYTERMINALP. W. BOARD ASSY

Ref. No, Part No. Description

75 I 614 238 8778 lASsy, pc6. LTATTERY TERMINAL

I I 614 118 40361 TERMINAL; BATTERY,+.- - I

POWER SUPPLY P. W. BOARD ASSY

Ref. No. Pari No. Des’ri~tion

76 614 272 0080 ASSY, PCB, POWER SUPPLY1645 006 4760 HO LDER. FUSE .FU401 1

CM951CM952CN-01D3951039520395303954L3951T3951or

645 004 2683 PLUG,2P, T0 AMP614 020 B948 S0CKET,2Pr T0 BLTT

&614 020 7590 S0CKET,2p. kiITH shIx Tcti, Ac-IIi

z!i407 098 3300 DIOOE RL153-BF-szA407 098 3300 OIODE RL153-BF-S2

dJ407 098 3300 OIOOE RL153-BF-sz~401 098 3300 DIOOE RL153-BF-s2~614 213 5761 Inductor, FERITE~614 234 5559 TRANSEORME R,pO#ER, AC

LiJ614 267 4338 TRANSFORME R, POWER, AC

EXPLODED VIEW (CABINET & CHASSIS)

-1o- -11-

Page 12: Service Manual CD Portable Stereo Radio MCD-Z8F Cassette ...cncms.com.au/SANYO-SMs/Consumer-Electronics... · ii REPLACEMENT OF CD MECHANISM Note that the mechanism of the CD p!ayer

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Page 13: Service Manual CD Portable Stereo Radio MCD-Z8F Cassette ...cncms.com.au/SANYO-SMs/Consumer-Electronics... · ii REPLACEMENT OF CD MECHANISM Note that the mechanism of the CD p!ayer

EXPLODED VIEW (CD

CM2 /

i

.-

MECHANISM)

.—— —+ ——l ——— ——————————1I

I

I

II

II

J

PARTS LIST

CD MECHANISM (PM-C

Ref. No

CM1CM2CM3

CM4CM5CM6CM7CM8CM9

Part No.

614 265 1490614 237 7024614 265 7874614 262 2575645 007 7821614 245 4268412 032 0208

411 044 7502

614 024 1778645 007 7814614 237 7093614 237 7109614 237 7116645 006 7983

BM94C3SP)

Description IFRef. No.

ASSY,WIRE,MOTOR & SW CM1O

SHAFT,PICK UP RAIL CM1l

ASSY,CHASSIS,B’ASE MECHANISM CM12

CHASSIS,BASE MECHANISMMOTOR,SPINDLE,DC,0.2W or

TURNTABLE,SPIIJDLE

WASHER,SPECIAL,ADHESIVE CY1

ESCAPE STOP

SCR PAN+SW 2X5.SPINDLE MOTOR CY2

FIX

SWITCH,LIMIT CY3

ASSY,MOTOR,SLEDGEAR,SLED RETARD 1 CY5

GEAR,SLED RETARD 2GEAR,SLED CY4

PICKUP,LASER,F-P1OO

-14–

Part No.

614 262 2599614 238 6934645 006 7976

645 009 5665

411 044 8004

411 152 4301

412 047 3904

411 088 6509

411 018 6401

Description

GEAR,RACK,PICK RACKSPRING,COMP,PICK RACK GEAR

FLEXIBLE FLAT CABLE,

PICK UP(SUMI CARD)

FLEXIBLE FLAT CA8LE,

PICK UP(SUMI CARD)SCREW,PAN+SW 2X8,SLED MOTOR FIXSCREW,S-TPG PAN PCSPICK RACK GEAR FIX

SCREW,SPECIAL,SLED GEAR FIXWASHER,F 2X4.3X0.4,

1.7X6,

STOPPER OF RACK TOSS

SCREW,PAN PCS 2X2,STOPPER OF RACK TOSS

Page 14: Service Manual CD Portable Stereo Radio MCD-Z8F Cassette ...cncms.com.au/SANYO-SMs/Consumer-Electronics... · ii REPLACEMENT OF CD MECHANISM Note that the mechanism of the CD p!ayer

lC BLOCK DIAGRAM & DESCRIPTION

IC101 LA9220MS (Servo Signal Processor)A

No. PIN NAME 1/0 FUNCTION..

No. PIN NAME 1/0 FUNCTION

1 FIN2 I Connection Pin for Photo Diode of Pickup. 35 TOFF I Input Pin for Tracking Off Control Signal from

2 FIN1 I FlFd2 +FIN1 =RF, FIN2-FIN1 = FE Digital Signal Processor. TOFF = H: Off

3 E I Ccmnection Pin for Photo Diode of Pickup. 36 TES o Output Pin for Track Error Sense Signal to

4 F I E-F = TE Digital Signal Processor.

5 TB I Input Pin for DC ingredient of TE Signal. 37 HFL 1 High Frequency Level Signal use Detection

6 TE- 1 Connection Pin for Gain Setbng Resistor of TE Main-Beam Position is on the pit or mirror.

Signal to TE Signal pin. 38 SLOF I Input Pin for Sled Servo Off Control.

7 TE o Clutput Pin for Tracking Error Signal . 39 cv- 1 Input Pin for Constant Linear Velocity Error

8 TESI I Input Pin for Track Error Sense Comparator. TE 40 Cv + I Signal from Digital Signal Processor.

Signal through Band pass, and Inputted. 41 RFSM o Output Pin for RF Signal.

9 Scl I in~ut Pin for Shock Detection. 42 RFS- 1 Connection Pin for Gain Setting of RF and

10 TH I Connection Pin for Time Constant Setting of Constant Setting of 3T Compensation of the

Tracking Gain. EFM Signal with RFSM Pin.

11 TA o Output Pin for TA Amplifier. 43 SLC o Slice Level Control Signal is Output Pin, It

12 TD- 1 Connection Pin for Constant of Tracking Phase Control Level of Data-Slice by Digital Signal

Compensation, Consist of between TD and VR. Processor of the RF Waveform.

13 TD I Connection Pin for Constant of Tracking Phase 44 SLI I Input Pin for Level Control of Data-Slice by

Compensation. Digital Signal Processor.

.14 JP I Connection Pin for Amplitude Setting of Track- 45 DGND - Ground for Digital Signal.

ing Jump (Kick Pulse) Signal. 46 vc- 1 Input Pin For VCO Control Amplifier, Consist

15 TO o Output Pin for Tracking Control Signal. of PLL Loop Filter with VCOC and PDO of

16 FD o Output Pin for Focusing Control Signal. Digital Signal Processor.

17 FD- f Connection Pin for Constant of Focusing Phase 47 Vcoc o Output Pin for VCO Control Signal.

Compensation, Consist of between FD and FA. 48 Vco o Output Pin for VCO Signal.

18 FA + 1 Connection Pin for Constant of Focusing Phase 49 DEF o Output Pin for Defect Detection of Disc.

Compensation, Consist of between FD- and 50 CLK I Input Pin for Reference Clock Pulse, Input

FA-. 4.23 MHz of Digital Signal Processor.

19 FA- 1 Connection Pin for Constant of Focusing Phase 51 CL I Input Pin of Clock Pulse for Command from

Compensation, Consist of between FA and FE. Micro Processor.

20 FE o Output Pin for Focusing Error Signal . 52 DAT I Input Pin of Data for Command from Micro

21 FE- 1 Connection Pin for Gain Setting Resistor of FE Processor.

Signal to FE Signal pin. 53 CE I Input Pin of Chip Enable for Command from

22 AGND - Ground for Analog Signa!. Micro Processor.

23 SP o Output Pin for Single End of Input Signal of the 54 DRF o Detect RF Signal is Output Pin for RF Level

CV +, CV- Pin. Detection.

24 SPI I Input Pin for Spindle Amplifier. 55 LF I Connection Pin for Adjusting of VCO Free-run.

25 SPG f Connection Pin for Gain Sening Resistor, when 56 VCC2 - VCC for Servo and Digital Root.

Spindle 12 cm Mode. 57 REFI f Bus Control Connection Pin for Reference

26 sP- 1 Connection Pin for Constant of Spindle Phase Voltage.

Compensation with SPD Pin. 58 VR o Output Pin for Reference Voltage.

27 SPD o Output Pin for Spindle Control Signal. 59 LF2 I Connection Pin for Time Constant Setting of

28 SLEQ I Connection Pin for Constant of Sled Phase Defect Detection of the Disc.

Compensation. 60 PH1 1 Capacitor Connection Pin for Peak-hold of RF

29 SLD o Output Pin for Sled Control Signal. Signal.

30 SL- 1 Input Pin for Sled Signal from Micro Processor. 61 BH1 f Capacitor Connection Pin for Bottom-hold of

31 SL + I RF Signal.

32 JP- 1 Input Pin for Tracking Jump Signal from Digital 62 LDD o Output Pin of APC (Automatic Power Control)

33 JP + I Signal Processor. Circuit.

34 TGL I Input Pin for Tracking Gain Control Signal from 63 LDS I Input Pin of APC (Automatic Power Control)

Circuit.Digital Signal Processor. TGL = H: Gain Low

64 Vccl f VCC for RF Root

-15–

Page 15: Service Manual CD Portable Stereo Radio MCD-Z8F Cassette ...cncms.com.au/SANYO-SMs/Consumer-Electronics... · ii REPLACEMENT OF CD MECHANISM Note that the mechanism of the CD p!ayer

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