Service & Installation Manual BPE, CPE ,...

Edition 1.5X

Service & Installation Manual BPE, CPE, KPE

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Table of Contents Page Preface and terms of warranty 3 Approval plate 4 Installation and connection 5 -Installation 6 -Water connection 7 -Drain connection 8 -Electrical connection/survey of supply lines 9 Exhaust 10 Checking before use 11 Annual service check 12-13 Start menu 14 Main menu 15-61 Set-up menu 16-22 -Select language 17 -Network 18-19 -Setting sound 20 -Setting clock 21 -Oven set-up 22 Service menu 23-60 -Select USB key service 24 Restore backup 25-27 Select backup menu 26 USB key service menu 28 -Energy counters 29 -Reading counters 30 Error log 31 Error statistics 3-21 32 Service counters 33 -Lime-scale diagnosis 34-35 -Software updating menu 36-39 -ClimaOptima calibration 40 -Door sensor calibration 41-42 -Technical service 43-62 Test function 44-50 Oven number 51 Display oven set-up 52 Edit oven set-up 53-59 Logo 60-61 Language update 62 Enter code 63 Survey of error codes 64 Appendices 65-66 -Appendix 1: HOUNÖ installation checklist 67 -Appendix 2: HOUNÖ instruction checklist 68-69 -Appendix 3: Oven set-up (set-up menu)

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Preface and Terms of Warranty

You are now the owner of one of the leading oven products on the market. All HOUNÖ products are currently subjected to intensive product development, which ensures that the products always contain the latest technology and the most up-to-date and energy-saving methods of preparation. Furthermore, the HOUNÖ products are entirely up-to-date with the latest developments/ technology in terms of

• ERGONOMICS AND SAFETY • SIMPLE AND LOGICAL OPERATION • USER FRIENDLY DESIGN • RELIABILITY AND SERVICE

To ensure that our customers get an optimum and reliable product, all HOUNÖ units are passed through an extensive test program in which all functions are subjected to a continuous and extreme load. For optimum results Before you start using the oven, we recommend that you study the user’s manual thoroughly in order to be able to fully utilise the many facilities and to ensure optimum cooking results. Furthermore, by going through the manual, you will obtain a better understanding of the advanced technology and feel safer when using the oven in your daily work. We strongly recommend that you use the preset programs and the special operating modes ClimaOptima and Cook & Hold (standard features on models KPE/CPE and optional extras on model BPE). Terms of warranty The oven cabinet and the technical parts of your new HOUNÖ oven are covered by a 12-month factory warranty. However, the heating elements in the oven chamber are guaranteed for 24 months and the exterior door glass for 10 years. The period of warranty takes effect from the date of installation. The warranty does not include.... We especially draw your attention to the fact that the factory warranty does not cover glass parts such as interior door glass and halogen lamps; nor does it cover sealings. Furthermore, the factory warranty does not apply in the case of

1. defects that are due to the fact that installation has not been carried out in accordance with the HOUNÖ Installation & Service Manual at present in force (electricity, water/drain, exhaust).

2. defects and interruptions of operation that are the result of the oven not being

handled/operated as specified in the user's manual. HOUNÖ cannot be made liable for indirect loss, including loss of profits. Yours sincerely, HOUNÖ A/S

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Approval Plate When communicating with HOUNÖ, we kindly ask you inform us of the serial number of the oven that is stated on the approval plate. The approval plate is usually located on the oven cabinet, behind the oven door, as shown below. The HOUNÖ Technical Support, whose experience and expert knowledge are at your disposal, can be contacted at tel. No. +45 87 11 47 11 and fax No. 87 11 47 10.

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Installation and Connection Unpacking the oven The oven is best handled while still in its wrapping. Wherever possible, use a lifting trolley. Introduce the lifting trolley under the lower cross tube of the stand and place a couple of wooden blocks between the cross tube and the lifting trolley. To achieve the best possible balance, introduce the lifting trolley from the front of the oven or from the motor side. Note that the oven can be lifted off the stand.

Remove the original packaging from the oven. Do not remove the foil that covers the surfaces until the oven has been installed, as once the foil has been removed the surfaces are vulnerable to sharp objects such as tools. Remove all packaging material that secures the racks in the oven chamber.

The packaging should be destroyed in accordance with national rules and regulations governing waste disposal. Information on the composition of the packaging material can be obtained from the HOUNÖ Customer Centre.

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Installation and Connection

Installing the oven To ensure that the oven functions correctly when installed, it should be placed upright and level (horizontally). This is measured at the front and side edge of the roof, and adjustment is made by means of the adjusting screws on the stand or on the legs of table models. The height of the oven can also be adjusted to fit the trolley for rack.

Correct

Wrong

The oven should be placed 5 cm from the rear wall and the distance between the right side of the oven and the nearest wall or piece of furniture, etc. should be at least 7 cm. This is to ensure the necessary flow of cooling air to the oven. Strong sources of heat such as hotplates, tilting frying pans, deep fat fryers, etc. should not be placed near the oven, especially near its right side, otherwise the warranty may cease to apply.

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Water connection HOUNÖ ovens have one or two water connections. To facilitate cleaning and service, the oven should be connected with an approved flexible ½” hose and the permanent installations should be fitted with a stop-tap and a non-return valve. Before connecting the oven to water, flush the tubes thoroughly. Connect the oven. Hardness of the water: max. 3 dH Conductivity: min. 75 microsiemens Water pressure: min. 2.5 bar dynamic pressure (when CombiClean activated. When

CombiClean not activated: min. 1.5 bar), max. 6 bar. Water temperature: max. 20°C Chloride concentration: max. 100 mg/litre Sulphate: max. 150 mg/litre If the feeder is connected to the water distribution system with a flexible hose, this hose should be VA approved.

If the water temperature exceeds 20°C, problems with regard to ClimaOptima calibration and cooling of the oven may occur.

Ovens with a steam generator must not be connected to a reversed osmosis plant, as this may cause problems with the reading of the water level in the steam generator.

The water connection must be carried out by an authorised plumber in accordance with existing rules and regulations

Clogged up water filters and dirt in the solenoid valves are not covered by the warranty.

In the case of two water connections, the following applies: 1) 1 connection for raw water for the condensation jet (cold water). Located at the back. 2) 1 connection for the steam generator and the jet in the oven chamber. Must meet the

requirements applying to water supplied to household appliances; however, hot water with a temperature not exceeding 50°C can be used. Located at the front.

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Installation and Connection Drain connection From the factory, the HOUNÖ ovens are equipped with a drain system that removes surplus water from the oven chamber. This water may be condensed water from the products, or it may occur when the oven chamber is cooled down with cold water, or when the oven chamber is cleaned.

Connection must be carried out by an authorised plumber, to an open or to a closed drain.

The drain must never end directly beneath the oven.

The drain must be of stainless steel or an equally temperature-resistant material, have a diameter of at least 50 mm and a fall of at least 3° or 5%.

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Installation and Connection

Electrical connection/survey of supply lines

The electrical connection must be carried out by an authorised electrician in accordance with existing rules and regulations. The wiring diagram is located in the motor compartment. The terminal for the electrical connection is located behind the right side plate.

An approved plug outlet or a safety cutout must be located close to the oven so that the oven can be disconnected during installation and repair. The safety cutout must be able to cut off all poles with a total distance of break of at least 3 mm. Each of the two units in a stacked arrangement (CombiPlus) must have its own plug outlet or safety cut-out.

The warranty does not cover incorrect connection.

Supply lines - survey (applies to all models (C, B, K, CPE, BPE, KPE) (All cross sections in mm² )

1.06 1.06 1.08 - 1.10 -

1.12 1.08 - 1.10 -

1.12 1.16 1.16 1.20 1.20

2.10 2.14

2.10 2.14

9 kW Fuse 18 kW Fuse 24 kW Fuse 36 kW Fuse 27 kW Fuse

400V 3N ~ 50/60 Hz 5x2,5 16A 5x4 35A 5x10 50A 5x16 63A 5x10 50A

400V 3 ~ 50/60 Hz 4x2,5 16A 4x4 35A 4x10 50A 4x16 63A 4x10 50A

415V 3N ~ 50/60 Hz 5x2,5 16A 5x4 25A 5x10 50A 5x10 50A 5x10 50A

440V 3 ~ 50/60 Hz 4x2,5 16A 4x4 25A 4x10 50A 4x10 50A 4x6 35A

200V 3 ~ 50/60 Hz 4x4 35A 4x16 63A 4x25 100A 4x35 125A 4x25 80A

230V 3 ~ 50/60 Hz 4x4 25A 4x10 50A 4x25 80A 4x35 100A 4x25 80A

230V 1 ~ 50/60 Hz 3x10 50A 3x25 80A * * * * * *

480V 3 ~ 50/60 Hz 4x2,5 16A 4x4 25A 4x6 35A 4x10 50A 4x6 35A

208V 3 ~ 50/60 Hz 4x4 25A 4x10 50A 4x25 80A 4x35 100A 4x25 80A

* Not possible

Recommended supply line: H07RN-F

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Exhaust The HOUNÖ ovens are equipped with an open/direct exhaust system that removes surplus humidity from the oven chamber. The exhaust system has an electrically operated damper. The exhaust tube can be connected to a ventilating system. In that case, a special extraction funnel is fitted to avoid suction directly from the oven chamber. This extraction funnel can be ordered from HOUNÖ. The scope of supply also includes a specially designed extraction hood, see illus. below.

If an extraction hood is installed in the ceiling above the oven, it should project 50 cm over the front of the oven. The suction effect should be 400 – 800 m3/h. The ventilation motor can be controlled directly from the oven. This means that the ventilation starts when a program is started and runs for 10 minutes after the program is completed.

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Checking before Use The oven should be checked before you start using it. On the outside • Check that the oven has not been damaged in transit (dents, scratches, etc.) • Check/adjust the height and check that the oven is placed level (horizontally) • Check/adjust oven door Connections • Check for correct water connection • Turn on water supply • Check for leaks • Turn off water supply • Check and clean dirt filter • Turn on water supply again • Check handshower • Check for correct electrical connection • Check connection to trip tray • Check for correct mounting of drip tray • Check for correct fall of hose from drip tray, and check for leaks • Check for correct exhaust and drain connection • Clean the oven • Apply steel oil Oven chamber • Check that the filter housing is mounted correctly • Check interior light • Clean the oven Operation panel • Check and adjust, if necessary, each of the preset values • Heat up the oven at 250°C for approx. 5 min.

The installation checklist and the instruction checklist (see appendices 1 and 2) should be filled in and returned to HOUNÖ 30 days after the installation, at the latest.

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Annual Service Check

Customer: Address: By: Postal code: Serial No of the oven: Model: 1. Connection: Functioning correctly? YES NO

Water connection – dirt filter (may need tightening)

Electrical connection (may need tightening)

Drain connection (May need tightening) Positioning of oven 2. Door: Closing device (may need adjusting) Catch (may need adjusting) Sealing (must be tight at 100°C steam or combi steam) Hinging (may need adjusting) Interior glass (hinging, fastening)

3. Inside: Interior light Jets (may need cleaning) Fan (should rotate freely and be tightly fitted) Heating element (may need tightening)

4. Beneath oven: Drain system (check for leaks and blocks) Condensation jet and drain sensor Drip tray Drip slide on oven door

5. Motor room: Connection to heating elements Load distribution on phases Wire connection (overloading, bad connection, and tightening) Exhaust motor Fan motor (may need tightening) Frequency transformer (check regulation) ClimaOptima Cooling fan Filter for intake (may need cleaning) Check for moisture

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6. Steam generator: Functioning correctly? YES NO Heating elements (check for leaks) Load distribution on phases Level sensor – to be cleaned Drain pump May need descaling 7. Functional test: Components (use test function) Core temperature probe Operation modes CombiWash Service Engineer: Date and signature

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Start Menu

• For further information on the modes shown on this page, see user’s manuals

Access to main menu (see p. 15)

Chooses next function to the left (see user’s manual)

Temperature down

Time down (for operation without time setting, press key until "-:--" appears)

Access to fan and exhaust functions (see user’s manual)

Not active

Not active in HOT AIR

Chooses next function to the right (see user’s manual)

Temperature up

Time up

Access to core temperature mode (see user’s manual)

Not active in HOT AIR

Access to preset programs On/off

Main switch

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Main Menu • Please note that prior to delivery, the oven’s computer has been thoroughly tested and

correctly set up and we therefore recommend that all users, with or without a code, navigate in the engineering with the utmost care. Incorrect handling may result in inappropriate changes to the computer set-up.

• Changing the computer set-up requires extended knowledge as to the design and structure

of the oven. If in doubt, please contact your oven supplier.

Return to start screen

See user’s manual

See user’s manual

See user’s manual

See user’s manual

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Access to oven set-up menu (see p. 16)

Access to service menu (see p. 23)

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Access to type in code (see p. 61)

Main switch

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Set-up Menu

• Access to various settings. Avoid changing the settings inappropriately (contact your oven supplier for further information).

Not active

Access to SETTING CLOCK (see p. 21)

Access to OVEN SET-UP (see p. 22)

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Return to main menu

Access to SETTING CONTRAST in display (see p. 23)

Access to SELECTING LANGUAGE (see p. 17)

Access to NETWORK (see p. 18-19)

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Access to SETTING ALARM (see p. 20)

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Main switch

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Select Language

• Showing the languages available. The red square indicates which language has been

selected.

Return to SET-UP MENU

Selecting Danish

Selecting English

Selecting Swedish

Selecting Italian

Selecting French

Access to more languages

Selecting Icelandic

Selecting Estonian

Selecting German

Selecting Spanish

Selecting Finnish

Main switch

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Network

• IP addr: Use Not active IP address that is compatible with the network in question.

• Netmask: Use Not active netmask that is compatible with the network in question.

• Gateway: Set for internet router in question.

• SMTP: Set for mail server of internet access provider.

• INFO: PORT FORWARD 5900 and 80 of the internet router should be open for the IP address of the oven if the user wants HOUNÖ to have free access to the oven.

• INFO: If the user wants the oven to be updated via the HOUNÖ server, it suffices to set

the Gateway, however, HOUNÖ must be named as UPDATE SERVER in the SET-UP SECTION.

• Only an internet browser is required to access the oven from a computer.


Not active

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Move cursor to the left

Number down

Confirmation of setting and return to SET-UP MENU

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Move cursor to the right

Number up

Main switch

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Example of network + oven

IP / 24 = IP / 255.255.255.0

Network set-up for oven:

IP addr: 192.168.1.5

Netmask: 255.255.255.0

Gateway: 192.168.1.254

Access code for CombiNet:

USER: Superuser

Access code: 87 64 12

Example of direct connection to computer

Network set-up for oven:

IP addr: 192.168.1.5

Netmask: 255.255.255.0

INTERNET

Router

192.168.1.1/24 192.168.1.2/24 192.168.1.3/24 192.168.1.4/24

192.168.1.5/24

192.168.1.254/24

IP address from

internet supplier

OR

Must be crossed cables

192.168.1.5/24

192.168.1.1

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Setting Sound


Volume down

Sound frequency down

Testing sound

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Volume up

Sound frequency up

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Main switch

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Setting Clock


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Move cursor to the left

Day/month/year/hours/ minutes down

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Move cursor to the right

Day/month/year/hours/ minutes up

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Main switch

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Oven Set-up • With a code for the computer, the service engineer has the option of many settings.

Changing the set-up requires extended knowledge of the HOUNÖ ovens. Unnecessary or incorrect changes to the settings may change the computer set-up inappropriately.

• See Appendix 3, pp. 66 – 67 for a survey of the oven set-up.


Not active

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Changing status

Confirm setting, oven starts automatically

Moving one menu up

Moving one line up

Moving one line down

Moving one menu down

Changing status

Main switch

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Service Menu • Access to various service functions.

• USB key is only active if a USB key is inserted. If the controller does not find a USB key,

the text “USB key” will be grey.

Return to MAIN MENU

Access to USB key (see p. 24-28)

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Energy counter (see p. 29)

Reading counter (see p. 30-33)

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Lime-scale diagnosis (see p. 34-35)

Software update(see p. 36-39)

ClimaOptima calibration (see p. 40)

Door-sensor calibration (see p. 41-42)

Access to TECHNICAL SERVICE (see p. 43)

Main switch

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Select USB Key Service • In this menu, you can take a backupIt is possible to take backup and restore from the

backup of the oven set-up and of the programs.

Return to SERVICE MENU

Take backup

Access to restore from backup (see p. 27)

Access to USB key service (see p. 28)

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Retrieve recipes from USB (see user’s manual)

Send recipes to USB (see user’s manual)

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Main switch

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Restore Backup • In this menu, you select the oven backup to restore from. • This oven XXXXXXXXX(A/B) (ex. this oven 010755667): Shows the number of the oven in

question.


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Ej aktiv

Select Oven backup and proceed to SELECT BACKUP MENU (see p. 26)

One line up

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One line down

Main switch

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Select Backup Menu

• In this menu, you select the backup to restore from.

• Format: Backup ÅÅMMDDTTMM.

Return to OVEN MENU

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Select backup and proceed to RESTORE FROM BACKUP (see p. 27)

One line up

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One line down

Main switch

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Restore from Backup Menu • In this menu, you select the features to be restored from the backup.

Start restoring features selected and restart when completed.

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Main switch

Return to SELECT BACKUP MENU

Select recipes when restoring from backup

Select counters when restoring from backup

Select error log when restoring from backup Not active

Select set-up when restoring from backup

Select ClimaOptima calibration when restoring from backup

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USB Key Service Menu • This menu is a survey of the contents of the USB memory key. • With this menu, it is possible to test the USB memory key. • NOTE that when pressing Delete key, the entire contents of the key are deleted.


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Select Test key

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Select Delete key

Main switch

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Energy Counters • Shows consumption of electricity – in total and since last resetting (trip).


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INFO: Shows oven’s total power consumption since last resetting (counter total)

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INFO: Shows time of last resetting of counter total

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INFO: Shows oven’s total power consumption since last resetting (trip counter)

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INFO: Shows time of last resetting of trip counter.

Resetting of trip counter

Main switch

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Reading Counters • Reading of various counters (units, consumption, errors).


Access to error log (see p. 31)

Access to error statistics (see p. 32)

Access to service counters (see p. 33)

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Main switch

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Error Log • This menu shows the last 30 errors that have occurred, the most recent one at the top.

Return to READING COUNTERS

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Ej aktiv

Ej aktiv

Move to next page

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Main switch

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Error Statistics 3-20 • This menu shows the number of times the various errors have occurred, and the time of

the most recent error.

Return to READ COUNTERS

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INFO: Shows time of last resetting

Next page

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Resetting of error statistics

Main switch

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Service Counters ACT: Shows how many times the unit in question has been active. TIME: Shows for how long the unit in question has been active.

Return to READ COUNTERS

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INFO: Shows time of last resetting

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Resetting of all counters

Main switch

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Lime-scale Diagnosis • Do not interrupt the descaling process.


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Not active INFO: This bar shows the level of lime-scale from 0 to 100%.

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Start descaling of steam generator

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Main switch

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Lime-Scale Diagnosis – Description of steps Step 1 of 14 Emptying (40 sec.), filling, heating to 40°C

Step 2 of 14

Display shows: „Remove exhaust valve and add HOUNÖ descaling agent by means of HOUNÖ descaling funnel“ Alarm sounds for 5 sec. Press OK

Step 3 of 14

Display shows: „Fit exhaust valve“ Press OK

Step 4 of 14

Heating to 90°C Step 5 of 14 3-minute interval Step 6 of 14 Heating to 105°C Step 7 of 14 3-minute interval Step 8 of 14 Heating to 105°C, interval (cooling down to 99°C), duration: 30 min. Step 9 of 14 Emptying for 40 seconds. Step 10 of 14 Filling to upper level Step 11 of 14 Heating to 105°C

Step 12 of 14

1/3 rinsing – emptying 1/3 rinsing – filling 2/3 rinsing – emptying 2/3 rinsing – filling Step 13 of 14 Reboil at 105°C – to flush tubes Step 14 of 14 3/3 rinsing – emptying 3/3 rinsing – filling

Done

Display shows: „Descale is done“ Alarm sounds for 5 sec. Press OK

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Software Updating Menu • Software updating via HOUNÖ server, requires Internet access.


INFO: Shows current software and IO board version and oven serial no

Select HOUNÖ server for updating (see p. 37)

Select USB key for updating (see p. 38)

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Main switch

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HOUNÖ Server, Software Updating Menu • In this menu, you update the controller with the latest version of the software via the

Internet. • This process usually takes 10 – 20 minutes; the oven must not be turned off during this

time.

• The oven restarts automatically and is ready for use when the main menu appears.

Return to SOFTWARE UPDATING MENU

INFO: Software installed in oven Not active

INFO: Software accessible via FTP server Not active

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Select Update Only visible if more recent version is available

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Main switch

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USB Key (1), Software Updating Menu • In this menu, you update the controller with the latest version of the software via a USB

key. • This process usually takes 10 – 20 minutes; the oven must not be turned off during this

time.

• The oven restarts automatically and is ready for use when the main menu appears.

Return to SOFTWARE UPDATING MENU

INFO: Software installed in oven Ej aktiv

INFO: Software accessible via USB key Not active

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Select Update Only visible if more recent version is available

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Main switch

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USB Key (2), Software Updating Menu • This function is possible if the controller is updated with software version 1.50 or higher.

Can be downloaded from www.houno.com.

1. Oven must be off. 2. Insert USB key in oven. 3. Turn oven on. 4. This menu appears.

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INFO: Shows current software version in oven (Not active)

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INFO: Shows software version to which controller is being updated (not active)

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Press OK to start updating process

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Main switch

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Step Time Temp. Oven Exhaust

1 Cal. Abt 15 min, 70 Dry Open

2 Cal. Abt. 2 min. 70 Dry Open

3 Cal. Abt. 2 min. 70 Dry Closed

4 Cal. Abt. 8 min 250 Dry Open

5 Cal. Abt. 3 min. 250 Dry Closed

6 Cal. Abt. 5 min. 190 Wet Closed

7 Cooling Abt. 30 sec 105 Open

8 Cal. Abt. 5 min. 130 Wet Closed

9 Cooling Abt. 8 min. 45 Open

10 Cal Abt. 4 min. 70 Wet Closed

ClimaOptima Calibration

Calibration should be carried out when • CPU board is replaced • Differential pressure sensor is replaced • Fan wheel is removed and mounted again

or replaced • Filter housing is replaced

The oven should be as dry as possible before calibration is carried out. The oven temperature must not be higher than 40°C when calibration is started.

NOTE: If calibration is started by mistake, turn off the oven (no other keys are active). NOTE: Do not interrupt the calibration process.

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Main switch

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Door Sensor Calibration

• With this menu, you calibrate the door sensor. On the following page, the calibration

process is explained step by step. • The measurement is an internal value for the distance between the magnet and the sensor. • With the door open, the voltage is approx. 2.5 V. • With the door closed, the voltage moves towards 5 or 0 V depending on the direction of the

magnet. • When PassThrough is active, door 2 appears on the right side of the menu.


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Start calibration of door sensor

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INFO: During the calibra-tion process, the controller finds the set point automa-tically on the basis of the measurements taken with door closed and door open.

INFO: The measurement taken with door closed should be between 10 and 100. The difference be-tween door closed and door open should be at least 10.

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Main switch

- 42 -

How to Calibrate Door Sensor • Note that if the oven is a PassThrough oven, there are two doors to be calibrated. • It is not possible to adjust the door sensor physically, only by means of software.

Press ”Start calibration” to start calibration process

Close door firmly and press key again

Open door in first step and press key again

Press ”OK” to confirm calibration

- 43 -

Technical Service

• In this menu, you access TEST FUNCTIONS and SHOW/EDIT OVEN SET-UP and enter a new

boot logo.


Select Test functions (see pp. 44-50)

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Select Oven number (see p. 51)

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Select show oven setup (see p. 52)

Select Edit oven setup (see pp. 53-59)

Select New boot logo (see pp. 56-57)

Select Language update (See p. 58)

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Main switch

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Test Functions

Return to TECHNICAL

SERVICE

Access to Test function,

oven (see p. 43)

Access to Test function, fan

(see p. 44)


steam generator (see p. 45)


CombiWash (see p. 46)

Access to miscellaneous

test functions (see p. 47)

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Access to Main alarm

(survey of thermo-

switches) (see p. 48)

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Main switch

- 45 -

Test Functions, Oven • Heat can only be activated when main contactor and fan motor are on.

• Door 1 and Door 2 show status of doors. Door 2 will/must always be closed unless the

oven in question is a PassThrough.

• Oven shows current temperature in oven chamber.

• Drain shows current temperature in drain.

• Exhaust shows status of exhaust motor.

Return to TEST FUNCTIONS

Activate main contactor

Activate heat

Activate cooling fan

Activate oven chamber jet

Activate interior lighting

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Activate exhaust motor

Activate condensation jet

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Main switch

- 46 -

Test FunctionS, Fan

• RPM 1 is used for all oven models.


Activate low fan speed, motor running left

Activate high fan speed, motor running left

Activate stop

Not active

Motor speed down.

Not active

Activate low fan speed, motor running right

Activate high fan speed, motor running right

Activate main contactor (otherwise motor unable to run)

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Motor speed up

Main switch

- 47 -

Test Functions, Steam Generator

• How to set the water level:

1. Empty steam generator and read sensor input. 2. Fill steam generator until water level is high, and read sensor input. 3. Set level to a value between high and low sensor input. 4. Conclude by pressing OK.


Cannot be activated until water level in steam generator is high and main contactor is active.

Not active

Not active

Not active

Level DOWN

Confirm level setting

Activate filling jet

Activate drain pump

Not active INFO: Current temperature in steam generator

INFO: Water level in steam generator (high or low)

Level UP

Main switch

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Test Functions, CombiWash


Activate pump for detergent

Activate pump for rinse aid

Activate solenoid valve for water

Not active

Not active

Not active

INFO: Status for water pressure sensor (2 bar pressure sensitive switch)

Not active

Not active

Not active

Not active

Main switch

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Test Functions, Misc. • Core 1: Shows current temperature of core temperature probe 1 (3 measuring points). • Core 2: Shows current temperature of core temperature probe 2 (3 measuring points). • When the external ventilation is activated, the oven control leaves the outlet active

during program performance and 10 minutes after the program has ended.

• Note that as external vent. 1 and 2 are merely control voltage, they should be connected through an external relay (max.: 24V).

• Press sens shows voltage from pressure sensor (between 0 and 5 volts). • IO temp shows temperature of IO board.

• CPU temp shows temperature of CPU board.


Activate external vent. 1 Terminal 4

Activate external vent. 2 Terminal 5

Activate restart lamp

INFO: Restart status

INFO: Voltage at pressure sensor for ClimaOptima Not active

Not active

INFO: Temperature core temperature probe 1 Not active

Not active

INFO: Temperature Core temp. probe 2 Not active

Not active

INFO: Temperature at IO board and CPU Not active

Main switch

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Test Functions, Main Alarm


Activate main contactor

INFO: Shows status of thermo-switch circuit

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Main switch

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Oven Number

• In this menu, you enter the serial number of the oven.

• The serial number consists of 9 figures. The serial number of the CombiPlus models includes the letters A or B (A = upper oven – B = lower oven).

• The serial number is printed on the approval plate.

• The serial number is used in the HACCP mode and in the menus Oven back-up and

Restore from backup.

• The serial number can only be deleted if it holds 9 figures. Press 4/CE.

Return to TECHNICAL SERVICE

Key in 0/A

Key in 1

Key in 2

Key in 3

Key in 4/CE

Press OK to save oven number, and return to TECHNICAL SERVICE

Key in 5/B

Key in 6

Key in 7

Key in 8

Key in 9

Main switch

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Display Oven Set-up • This menu shows the features incorporated in this particular oven. Changes not possible.


Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Main switch

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Oven Set-up 1: Select Generation • We recommend that you write down the settings of DISPLAY OVEN SET-UP before making

any changes to the set-up.


Select VC1 for previous generation of Visual Cooking

Not active

Not active

Not active

Not active

Not active

Select VC2 for the new generation of Visual Cooking

Not active

Not active

Not active

Not active

Main switch

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Oven Set-up 2: Select Oven Model • We recommend that you write down the settings of DISPLAY OVEN SET-UP before making

any changes to the set-up.

Return to OVEN SET-UP: SELECT GENERATION

Not active

Not active

Not active

Not active

Not active

Press OK to confirm

Select ”BPE”

Select ”CPE”

Select ”KPE”

Not active

Not active

Main switch

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Oven Set-up 3: Select Oven Size

• We recommend that you write down the settings of DISPLAY OVEN SET-UP before making any changes to the set-up.

Return to OVEN SET-UP: SELECT OVEN MODEL

Select oven size 1.06





Press OK to confirm




Not active

Not active

Main switch

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Oven Set-up 4

Return to OVEN SET-UP: SELECT OVEN SIZE

Not active

Not active

Not active

Not active

Not active

Press OK Next menu

Is this a PassThrough oven? YES / NO

Does oven have a restart button? NONE / DISPLAY / EXTERN / BOTH (PassTrough ovens only)

Restart time 1-10 min.

Does oven have core temp. probe 1? YES / NO

Does oven have core temp. probe 2? YES / NO

Main switch

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Oven Set-up 5

• *Special oven set-up for BKI UK.

• **Special oven set-up for EUROSPICE in Sweden.

• *** For ovens that start up in the recipes menu (not in the start menu). CombiClean / CombiWash is then found with each recipe.

Return to OVEN SET-UP

Not active

Not active

Not active

Not active

Not active

Press OK Next menu

Is oven set-up to be BKI UK* / EUROSP** / CC Menu***

When oven starts, you are logged on as USER / SUPERUSER

Is oven to start in recipes? YES / NO

Does oven have CombiNet? YES / NO

Does oven have HACCP? YES / NO

Main switch

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Oven Set-up 6


Not active

Not active

Not active

Not active

Not active

Press OK Next menu

Does customer want more speeds than high and low?

Set hardness of water. 0-8 dH / 8-18 dH / 18→dH

Should the level of detergent be monitored? YES / NO

Should clock show 12 or 24 hours?

Temperature scale: Celsius or Fahrenheit?

Main switch

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Oven Set-up 7 • This is the final set-up of the oven. Changes not possible.


Not active

Not active

Not active

Not active

Not active

Press OK Oven restarts

Not active

Not active

Not active

Not active

Not active

Main switch

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Logo • In this menu, you select new boot logo / logo screen saver. • You can have your own logo affixed to the oven. Please contact HOUNÖ A/S

Main switch

Return to SERVICE - ENGINEER

Select boot logo if available, otherwise not active





Not active






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Logo

• Oven restarts automatically after downloading of new logo.

• The new boot logo will be active after restart and the logo screen saver appears when oven has been idle for a while.


Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Not active

Main switch

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Language Update

• In this menu, you update language files from the USB key.

Return to TECHNICAL

SERVICE

Not active

Not active

Not active

Not active

Not active

Select font for the

language in question

One line up

Not active

Not active

Not active

One line down

Main switch

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Enter Code

Codes: SUPER USER: 87 64 12 SERVICE ENGINEER: 57 60 21

Return to MAIN MENU

Press for 0

Press for 1

Press for 2

Press for 3

Press for 4

Confirmation of setting and return to MAIN MENU

Press for 5

Press for 6

Press for 7

Press for 8

Press for 9

Main switch

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Error Codes Error code 2: Door open (Close oven door)

Error code 3: Generator too hot (Generator thermo-switch has tripped. Reconnect by pressing button under operation panel)

Error code 4: Oven too hot (oven thermo-switch has tripped. Reconnect by pressing button under operation panel)

Error code 5: Fan too hot (Thermo-switch in motor has tripped. Wait for 10 min. and try again.)

Error code 6:

Drain too hot (Drain temperature has been too hot (above 75°C) for more than 5 min. Check that jet in drain is working. Check for dirt in solenoid valve, jet or dirt filter. Check if by mistake hot water has been connected. Check if sensor is defective or jet is sprinkling in the wrong direction.)

Error code 7: Oven sensor defective (Temperature sensor in oven not working properly. Check wire connections or replace sensor)

Error code 8: Core temp. probe not connected (A program using core temp. probe has been selected but probe has not been connected)

Error code 9: Generator sensor defective (Temperature sensor in generator not working. Recipes prescribing use of steam generator cannot be used. Check wire connections or replace sensor.)

Error code 10: Drain sensor defective (Sensor in drain not working. Oven can still be used. Check wire connections or replace sensor.)

Error code 11: Water shortage (Steam generator was not filled within two minutes. Check that the water has been turned on. Check if solenoid valve or dirt filter is blocked. Check water pressure (should be at least 2 bar))

Error code 12: SSR too hot. Thermo-switch for solid-state relay has tripped. Wait for 10 – 20 minutes and try again. Check that the cooler opening is not blocked.)

Error code 13: Generator too hot (Temperature in steam generator higher than 130°C. If error recurs, descale generator)

Error code 14: Fan too slow Error code 16: IO board too hot

Error code 19: Internal defect (Oven server process does not respond. Oven server process fails. Restart oven)

Error code 20: Internal defect (Failure in communication between computer and IO board) Error code 21: Invalid program (Program uses a function which the oven does not support)

Error code 22: Program interrupted (Power cut-out during program performance. Cut-out has lasted so long that program cannot be restarted)

Error code 23: CombiWash (Oven is so hot that CombiWash cannot start. Cool down oven and start again.

Error code 24: Draining defect (Steam generator could not be emptied during flushing. Level sensor reports high water level when generator is emptied)

Error code 25: ClimaOptima (ClimaOptima not calibrated. Enter service menu and calibrate)

Error code 26: ClimaOptima (ClimaOptima sensor defective. Pressure sensor does not give out correct signal.)

Error code 27: ClimaOptima (Calibration could not be performed. Start calibration when oven is cold and dry.

Error code 28: Not in use Error code 34: Water pressure too low (Check that water is turned on) Error code 36: Detergent insufficient (Detergent or rinse aid has run out)

Error code 38: Detergent in oven (CombiClean interrupted while detergent in oven chamber. Run CombiWash step 0 before using oven. Food products and oven may be damaged if oven is used before soap is removed.

Error code 39 Memory insufficient (Memory insufficient for this operation)

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Appendix No 1

HOUNÖ INSTALLATION CHECKLIST FOR VISUAL COOKING OVENS

To be filled out at each installation of a HOUNÖ oven.

In order for the oven to qualify for warranty, this check list must be filled out by the service engineer installing the oven and returned to HOUNÖ within 30 days of the date of installation.

Serial No:_________________________________

Installed by:____________________________________________________

Date of installation:________________/_____/__________

The installation was carried out not carried out on the basis of the requirements specified in the service and installation manual, please tick.

If the measurements do not correspond with the values stated in the service and installation manual, your HOUNÖ distributor should be notified. We confirm that the installation has been carried out on the basis of the attached check list and in compliance with the rules/requirements applying in the country/area in question.

When the oven was handed over, it was free from any kind of defect.

--------------------------------------- -------------------------------------- Signature / date – service engineer Signature / date - customer

Send this form by e-mail to [email protected].

Or fax it through at +45 87 11 47 10

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Access to the oven: All ovens Distance measured in mm

Left side minimum 50 mm (2”) Rear side minimum 50 mm (2”)

Right side minimum 400 mm (15”)

Drain connection:

Heat-resistant drain tube connected.

Fall of at least 3º or 5%.

CombiPlus fitted with open drain for both ovens.

The drain must never end directly beneath the oven. Voltage and water supply: (Please insert the measured value)

Voltage measured at:

Water pressure measured at: (min. 2 bar/28,5 psi max. 6 bar/88

psi).

Does the voltage on site comply with the voltage stated on the approval plate? Dirt filter fitted.

Function test: All electrical connections are tight.

All water connections are tight and have been fastened.

All functions are operable. All equipment is operable.

Yes No

Yes No

Yes No

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Appendix No 2

HOUNÖ INSTRUCTION CHECKLIST FOR VISUAL COOKING OVENS

To be filled out for each installation of a HOUNÖ oven.

In order for the oven to be qualified for warranty, this check list must be filled out and returned to HOUNÖ within 30 days of the date of instruction.

Customer:_______________________________________________

Address:________________________________________________________

_______________________________________________________________

_______________________________________________________________

Tel.:_____________________________________ Fax:_____________________________________

E-mail address:____________________________

Serial No:_________________________________

Instruction carried out by:__________________________________________

Date of instruction:_________________/_____/__________ (Please tick the appropriate box) Yes No

The customer has been instructed in the manual use and programming of the oven.

The customer has been instructed in the daily cleaning of the oven.

The customer has been instructed in the maintenance of the oven.

When the oven was handed over, it was free from any kind of defect. The handling, maintenance and cleaning of the oven have been explained to the customer.

--------------------------------------- -------------------------------------- Signature / date – Sales person Signature / date - Customer

Send this form by e-mail to [email protected]

Or fax it through at +45 87 11 47 10

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Appendix 3 Ovn Set-up (Set-up menu)

Nr Parameter Setting Dansk English Deutsch

1 Oven light door NO, YES

Sluk ovnlyset ved åben dør (B ovn med lys i døren).

Oven light off when door is open (B oven with lights in door).

Ofenlicht aus bei geöffneter Tür. (B Ofen mit Licht in der Tür).

2 Ovenlight 5 mins NO, YES Ovnlys går ud efter 5 min ellers

konstant. Oven light timer 5min, otherwise constant oven light.

Ofenlicht Timer 5 min, oder konstant.

3 Screen saver

Off, 5sec, 15sec, 1min, 5min,15min, 1hour

Vis pause logo efter valgt tid. Show pause logo after selected time of inactivity.

Pause Bild wird nach gewählter Zeit angezeigt.

4 Menu start NO, YES Ovnen starter med visning af

valg af programmer i stedet for de manuelle funktioner.

Oven starts showing selection of programmes in stead of showing the manual functions.

Ofen zeigt Programmauswahl und nicht manuelle Funktion.

5 Start up permission User, SUPER

Skal ovnen starte op som User eller Superuser.

Select if oven has to start in User or Super user mode.

Ofen soll nach Anlauf im "User" oder im "Superuser" Modus sein.

6 DeltaT C/F 10/18 - 20/36 - 70/126

Ønsket forskel mellem ovn og kernetemperatur under Delta T.

Select difference between core and oven temperature under delta-T.

Gewünschter Unterschied zwischen Ofen und Kerntemperatur unter Delta T.

7 C&H diff C/F

3/5.4, 5/9, 10/18

Cook & Hold: Ved hvilken forskel mellem aktuel og setpunkt af kernetemperatur begynder ønsket ovntemperatur at blive sat ned. 5C / 9F

Cook & Hold: Select at which difference between actual and set point core temperature the oven temperature has to be regulated down.

Cook & Hold: Bei welchem unterschied zwischen Soll und Ist wert der Kerntemp. die Ofentemp. herabgesetzt wird.

8 Restart key None, Display, Extern,Both

Passtrough genstart sidste step. Fra hvilken side af ovnen skal genstartes.

Passthrough restart last step. From which side of the oven has this to be operated.

Passthrough. Wiederanlauf Taste. Von welcher Seite soll es bedient werden.

9 Restart time 1-5-10 min Passtrough. Antal minutter der

skal genstartes. Passthrough. Select minutes the oven has to restart.

Wiederanlauf Zeit in Minuten.

10 Exhaust 1 YES, NO

Ekstern ventilation hastighed 1. External ventilation speed 1 on-off.

Externe Ventilation 1.

11 Exhaust 2 NO, YES Ekstern ventilation hastighed 2

(er ikke implementeret). External ventilation speed 2 on-off (is not implemented yet).

Externe Ventilation 2 (ist nicht implementiert).

12 Hand steam YES, NO

Skal der være mulighed for manuel dysedamp under kørsel

Selection of possibility of manual steam while oven is running.

Manuel Feuchte Zufuhr möglich während der Ofen läuft.

13 Steam int 1 6 - 12 - 30 sec

Interval for dyse ved Combi 1. Interval for injection Combi 1. Interwall der Düse für Combi 1.

14 Steam int 2 3 - 5 - 17 sec Interval for dyse ved Combi 2. Interval for injection Combi 2. Interwall der Düse für Combi 2.

15 Steam int 3 1 - 8 sec Interval for dyse ved Combi 3. Interval for injection Combi 3. Interwall der Düse für Combi 3.

16 Reheat Steam int 4 - 8 - 18 sec Interval for dyse ved

Genopvarmning. Interval for injection Reheat.

Interwall der Düse für Regenerieren.

17 Proving Steam int 12 - 20 - 32 sec

Interval for dyse ved Raskning. Interval for injection Proving. Interwall der Düse für Gären.

18 Proving Steam pulse 0.6 - 1.0 - 2.0 sec

Impulstid for dyse ved Raskning.

Pulse duration for injection Proving.

Impulszeit der Düse bei Gären.

19 Temp. Unit Cels. Fahr.

Temperatur enhed, Celsius eller Fahrenheit.

Temperature unit, Celsius or Fahrenheit.

Temperatureinheit, Celsius oder Fahrenheit.

20 Oven type BP, CP, KP, BPE, CPE, KPE

Ovn typen. Oven type. Ofen Typ.

21 Oven size 1.06-2.14 Ovn størrelse. Oven size. Ofen Größe.

22 Mechanical vc1, vc2 Ovngeneration (vc2 efter okt.

07). Oven generation (VC2 after Oct. 07).

Ofen Generation (vc2 nach Okt. 07).

23 Pass-through NO. YES Ovn med to døre. Oven with two doors. Ofen mit zwei Türen.

24 Two fans NO, YES Er ovnen med to blæsere. (1.20

og nye 1.16). Is oven with two fans (1.20 and new 1.16).

Ofen mit zwei Gebläse (1.20 und neue 1.16).

25 Coustom mode

None, BKI, EURO, CC i Menu,

Speciel funktion for kunde. Om CombiClean er under programmer, besked om tømning af fedtbakke, specielle ikoner.

Special function for customers. CombiClean selectable under recipe, Notice for fat separating ovens, special recipe icons.

Special Funktion für Kunden. CombiClean unter Programme, Meldung für Fettabscheidung und neue Ikone.

26 Recipes 20/4, 200/10

Maks antal opskrifter og trin. Max number of recipe and steps.

Maximale Anzahl Programme und Schritte.

27 Fan freq. Inv NO, YES Er blæseren med

frekvensomformer. Is fan with frequency inverter.

Ist Gebläse mit Frequenzumformer.

- 69 -

28 Fan freq. volt. 5, 10 Styrespænding til

frekvensomformer. 5 eller 10V. Kun 10V bruges

Control voltage for frequency inverter, 5 or 10V. Only 10V is used.

Steuerspannung für Frekvenzumformer. 5 oder 10V. Nur 10V wird benutzt.

29 dT/C&H NO, YES Skal delta-T og Cook & Hold

være tilgængelig. Yes Delta-T and Cook & Hold selectable.

Delta-T und Cook & Hold anwählbar.

30 Core temp 1 NO, YES Skal Stegespyd 1 være valgbar. Core temperature 1 selectable. Kerntemperatur 1 anwählbar.

31 Core temp 2 NO, YES Skal Stegespyd 2 være valgbar. Core temperature 1 selectable. Kerntemperatur 2 anwählbar.

32 Pre heat max C/F 250/482, 300/572

Maks. temperatur ved forvarmning. 300C/572F (250C eller 300C).

Max preheat temperature (250C or 300C).

Maximale Temperatur bei Vorheizen (250C oder 300C).

33 CombiNet NO, YES CombiNet er adgang til

programredigering via web og offline via USB.

CombiNet is permission to recipe editing by web and offline via USB key.

CombiNet ist Zugang zu Programm editieren über Web und offline über USB Stick.

34 ClimaOptima NO, YES Er ovnen med ClimaOptima

(automatisk fugtregulering). E ovne er altid med ClimaOptima.

Is oven with ClimaOptima (automatic moisture regulating).

Ofen mit ClimaOptima (automatische Feuchteregulierung)

35 CombiClean No, Yes, Wash

Er ovnen med CombiClean eller CombiWash (automatisk vaskeprogram).

Is oven with CombiClean or CombiWash (automatic wash system)

Ist Ofen mit CombiClean oder CombiWash (automatische Selbstreinigung)

36 CC Level NO, YES Overvågning af indhold i

sæbedunke under CombiClean. Monitoring of content of detergent container.

Überwachung der Seifebehälter.

37 Energy Count NO, YES Energitællere (kWt). Energy count in kWh Energie Messung in kWS

38 Drain cooling NO, YES Afløbskøling med dyse.

(Kondensering) Drain cooling with water nozzle. (Condensation).

Abflusskühlung mit Düse. (Kondensierung)

39 HACCP logging NO, YES Logning af opskriftkørsler. Logging of recipe runs. Loggen von Programläufen.

40 Update server None, Local, Houno, Laptop PC

Hvilken kilde via web til opdatering af SW.

Select source for SW update through web.

Quelle für SW aufdatieren über Web.

41 Demo mode NO, YES Indstilling for brug til udstillinger

(ingen varme og med temperatur simulering).

Setting for use at exhibitions (no heat and with temperature simulation).

Einstellung bei Ausstellungen (keine Wärme und mit simulieren der Temperatur).

42 Oven temp offset C/F -10/-18 - 0/0 - 10/18

Justering af ovntemperatur føler Adjustment of oven temperature sensor.

Justierung des Ofen temperatur Fühlers.

43 Core 1 temp offset C/F -10/-18 - 0/0 - 10/18

Justering af kernetemperatur 1 Adjustment of core temperature sensor 1.

Justierung des Kern temperatur Fühler 1.

44 Core 2 temp offset C/F -10/-18 - 0/0 - 10/18

Justering af kernetemperatur 2 Adjustment of core temperature sensor 2.

Justierung des Kern temperatur Fühler 2.

45 Enable FAN alarm NO, YES Aktiver blæser for langsom

alarm (Err 14,15). Activate fan alarm (Er 14, 15).

Aktivierung des Gebläse- Drehzahl Alarms (14,15)

46 Restart after PF

Never, 10min, 30min, 60min

Genstart efter strømudfald. Vælg hvor lang afbrydelse er tilladelig for at ovnen skal genstarte automatisk.

Restart after power failure. Select the max time where the oven may restart automatically.

Wiederanlauf nach Strohmausfall. Wählen nach wie langer Ausfall Zeit wieder automatisch gestartet werden kann.

47 Descale NO, YES Afkalkningsprogram til

dampgenerator (KPE). Descale programme for steam generator (KPE).

Entkalkungsprogramm für Dampfgenerator (KPE).

48 Lime saturation factor

18-> dH, 8-18 dH, 0-8 dH

Kalkdiagnose, overvågning af tilkalkning i generator. Indstil hårdhedsgrad af vandet.

Scale diagnosis, monitoring of scale in generator. Select the water quality.

Kalkdiagnose, Überwachung des Kalk gehallt des Dampf-Generator. Härte des Wassers eingeben.

49 Stepless Fan speed NO, YES ”Trinløs” blæserhastighed, 20-

100% i spring af 10%. “Stepless” fan speed, 20-100% in increments of 10%.

Gebläsegeschwindigkeit “ohne” Schritt, 20-100%, 10% Schritt.

1-3 USER 1-19 SUPER USER 1-49 SERVICE ENGINEER

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Notes: _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________

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Noter: _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________

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