Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service...
Transcript of Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service...
Service assignation
SA-32.3
Repair flat charge EK (12t)
erstellt: Abt.: TSC
geprüft:
Abt.: TSC freigegeben:
Abt.: TSC Stand:
04.05.2012 Seite 1 von 17 Index: „b“
EK (12t)
Service hand-book
Repair flat charge
Important!
The specified repair flat charges are required for the general needed spare parts (motor,
gear-box, …). The actual needed spare parts must be identified in the relevant drawings
(Tool version and drawing revision).
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 2 von 17 Ausgabe „b“
Index Product overview.................................................................................................................... 2
Legends ....................................................................................................................................... 3
EK12042 (Plus, L, GL) piston and head ..................................................................................... 4
EK120ID (Plus,L,GL) piston and head ...................................................................................... 5
EK120UNV (Plus, L,GL) piston and head ................................................................................ 6
EK120U (Plus, L) piston and head .............................................................................................. 7
PV1300 (Plus, L) piston and head .............................................................................................. 8
EK135 (Plus, L, GL) piston and head ......................................................................................... 9
Retraction stop ........................................................................................................................... 10
Driver assembly ......................................................................................................................... 11
Housing with lables ................................................................................................................... 11
Reservoir ................................................................................................................................... 12
Valve reservoir side ................................................................................................................... 12
Valve pressure side .................................................................................................................... 13
Pump piston assembly ............................................................................................................... 13
Man. retraction pin .................................................................................................................... 14
Circuit board .............................................................................................................................. 14
Switch and wiring ...................................................................................................................... 15
Pressure sensor .......................................................................................................................... 15
Pump housing ............................................................................................................................ 16
Inspection ........................................................................... Fehler! Textmarke nicht definiert.
Maintenance .............................................................................................................................. 17
Product overview
Plus Series L-Ion Series Dr. Peters Greenlee
EK12042Plus EK12042L O15430P42 EK12042GL
EK12025Plus EK12025L O15430P25 EK12042LGL
EK12030Plus EK12030L O15480P EK120IDLGL
EK120ID EK120IDL EK135LGL
EK120UNV EK120UNVL EK135GL
EK120UPlus EK120UL
PV1300 PVL1300
EK135 EK135L
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 3 von 17 Ausgabe „b“
Legends
All major defects are fat printed. These codes are relevant for charging in the order handling
system (SAP). The italicised printed codes are the relevant detail technical defects.
Code 3760 is the number for marginal works and the detail code will be printed in a lesser font
size. The detail technical defects will be printed hear also italicised.
Error codes from the same category will be printed in the same colour.
Example:
Major defects
3000 Working piston seal Detail technical defect
3001 Leakage by a defect working piston seal
Marginal works
3760 Loose parts / marginal works
3773 Head overturned. Locking screw sheared. (Problem can be
solved by replacing of the locking screw) no defect of the
head or pump-housing.
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 4 von 17 Ausgabe „b“
EK12042 (Plus, L, GL) piston and head
3760
3773
3760
3774
3060/P
3062
3000
3001, 3002
3040
3041
3020/P
3021, 3022
3120
3121
3140
3141, 3142, 3143,
3144, 3146
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 5 von 17 Ausgabe „b“
EK120ID (Plus,L,GL) piston and head
3000
3001,
3002
3040
3041
3020/P
3021,
3022
3060/P
3062
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 6 von 17 Ausgabe „b“
EK120UNV (Plus, L,GL) piston and head
3760
3773
3120
3121
3000
3001, 3002
3080
3081,
3082,
3083
3100
3102 3140
3141,
3142,
3143,
3144,
3146
3020/P
3021/3023
3060/P
3062
3040
3041
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 7 von 17 Ausgabe „b“
EK120U (Plus, L) piston and head
3760
3774
3040
3041
3060/P
3062
3120
3121
3120
3121,
3122
3140
3141, 3142, 3143, 3144, 3146
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 8 von 17 Ausgabe „b“
PV1300 (Plus, L) piston and head
3760
3773
3060
3062
3020
3022/3023
3040
3041
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 9 von 17 Ausgabe „b“
EK135 (Plus, L, GL) piston and head
3000
3001,
3002
3040
3041
3020
3021,
3022
3060
3062
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 10 von 17 Ausgabe „b“
Retraction stop
3180
3182,
3183,
3184,
3180
3181
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 11 von 17 Ausgabe „b“
Driver assembly
Housing with lables
3500/P
3501, 3502, 3503, 3504, 3505, 3506, 3507, 3508, 3509, 3510
3520/P
3521
3760
3763
3760
3764
3760
3769
3760
3765
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 12 von 17 Ausgabe „b“
Reservoir
Valve reservoir side
3540
3541, 3542,
3543, 3544,
3545
3560
3561, 3562
3760
3766
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 13 von 17 Ausgabe „b“
Valve pressure side
Pump piston assembly
3600/P
3601
3602
3603
3604
3605
3580
3581, 3582
3760
3767
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 14 von 17 Ausgabe „b“
Man. retraction pin
Circuit board
3620/P
3621, 3622, 3623
3640/P
3641 - 3646,
3649 - 3653
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 15 von 17 Ausgabe „b“
Switch and wiring
Pressure sensor
3660/P
3661, 3662, 3663, 3664,
3680
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 16 von 17 Ausgabe „b“
Needle valve assembly (incl. force adjustment)
Pump housing
3700/P
3701
3702
3703
3704
3720/12T
3721
3722
3723
3724
3725
3760
3761
3760
3768
3760
3788
Service assignation
SA-32.3
Repair flat charge EK (12t)
SA-32.3-EK (12t)-E.docx Seite 17 von 17 Ausgabe „b“
Inspection An inspection comprised exclusive a general checking, controlling of the tool, cleaning + greasing of the moveable parts, measurement of the actual force and finally the changing of the oil.
Maintenance A maintenance comprised additionally to the inspection the preventiv replacements of the relevant wear parts (seal of the working piston, o-ring of the pump piston, the reservoir, valve piston with compression spring and the oil filter system). Also opening of the tool and adjustment of the force/pressure is included.