Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service...

17
Service assignation SA-32.3 Repair flat charge EK (12t) erstellt: Abt.: TSC geprüft: Abt.: TSC freigegeben: Abt.: TSC Stand: 04.05.2012 Seite 1 von 17 Index: „b“ EK (12t) Service hand-book Repair flat charge Important! The specified repair flat charges are required for the general needed spare parts (motor, gear-box, …). The actual needed spare parts must be identified in the relevant drawings (Tool version and drawing revision).

Transcript of Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service...

Page 1: Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service assignation SA-32.3 Repair flat charge EK (12t) SA-32.3-EK (12t)-E.docx Seite 17 von 17

Service assignation

SA-32.3

Repair flat charge EK (12t)

erstellt: Abt.: TSC

geprüft:

Abt.: TSC freigegeben:

Abt.: TSC Stand:

04.05.2012 Seite 1 von 17 Index: „b“

EK (12t)

Service hand-book

Repair flat charge

Important!

The specified repair flat charges are required for the general needed spare parts (motor,

gear-box, …). The actual needed spare parts must be identified in the relevant drawings

(Tool version and drawing revision).

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 2 von 17 Ausgabe „b“

Index Product overview.................................................................................................................... 2

Legends ....................................................................................................................................... 3

EK12042 (Plus, L, GL) piston and head ..................................................................................... 4

EK120ID (Plus,L,GL) piston and head ...................................................................................... 5

EK120UNV (Plus, L,GL) piston and head ................................................................................ 6

EK120U (Plus, L) piston and head .............................................................................................. 7

PV1300 (Plus, L) piston and head .............................................................................................. 8

EK135 (Plus, L, GL) piston and head ......................................................................................... 9

Retraction stop ........................................................................................................................... 10

Driver assembly ......................................................................................................................... 11

Housing with lables ................................................................................................................... 11

Reservoir ................................................................................................................................... 12

Valve reservoir side ................................................................................................................... 12

Valve pressure side .................................................................................................................... 13

Pump piston assembly ............................................................................................................... 13

Man. retraction pin .................................................................................................................... 14

Circuit board .............................................................................................................................. 14

Switch and wiring ...................................................................................................................... 15

Pressure sensor .......................................................................................................................... 15

Pump housing ............................................................................................................................ 16

Inspection ........................................................................... Fehler! Textmarke nicht definiert.

Maintenance .............................................................................................................................. 17

Product overview

Plus Series L-Ion Series Dr. Peters Greenlee

EK12042Plus EK12042L O15430P42 EK12042GL

EK12025Plus EK12025L O15430P25 EK12042LGL

EK12030Plus EK12030L O15480P EK120IDLGL

EK120ID EK120IDL EK135LGL

EK120UNV EK120UNVL EK135GL

EK120UPlus EK120UL

PV1300 PVL1300

EK135 EK135L

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 3 von 17 Ausgabe „b“

Legends

All major defects are fat printed. These codes are relevant for charging in the order handling

system (SAP). The italicised printed codes are the relevant detail technical defects.

Code 3760 is the number for marginal works and the detail code will be printed in a lesser font

size. The detail technical defects will be printed hear also italicised.

Error codes from the same category will be printed in the same colour.

Example:

Major defects

3000 Working piston seal Detail technical defect

3001 Leakage by a defect working piston seal

Marginal works

3760 Loose parts / marginal works

3773 Head overturned. Locking screw sheared. (Problem can be

solved by replacing of the locking screw) no defect of the

head or pump-housing.

Page 4: Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service assignation SA-32.3 Repair flat charge EK (12t) SA-32.3-EK (12t)-E.docx Seite 17 von 17

Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 4 von 17 Ausgabe „b“

EK12042 (Plus, L, GL) piston and head

3760

3773

3760

3774

3060/P

3062

3000

3001, 3002

3040

3041

3020/P

3021, 3022

3120

3121

3140

3141, 3142, 3143,

3144, 3146

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 5 von 17 Ausgabe „b“

EK120ID (Plus,L,GL) piston and head

3000

3001,

3002

3040

3041

3020/P

3021,

3022

3060/P

3062

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 6 von 17 Ausgabe „b“

EK120UNV (Plus, L,GL) piston and head

3760

3773

3120

3121

3000

3001, 3002

3080

3081,

3082,

3083

3100

3102 3140

3141,

3142,

3143,

3144,

3146

3020/P

3021/3023

3060/P

3062

3040

3041

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 7 von 17 Ausgabe „b“

EK120U (Plus, L) piston and head

3760

3774

3040

3041

3060/P

3062

3120

3121

3120

3121,

3122

3140

3141, 3142, 3143, 3144, 3146

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 8 von 17 Ausgabe „b“

PV1300 (Plus, L) piston and head

3760

3773

3060

3062

3020

3022/3023

3040

3041

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 9 von 17 Ausgabe „b“

EK135 (Plus, L, GL) piston and head

3000

3001,

3002

3040

3041

3020

3021,

3022

3060

3062

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 10 von 17 Ausgabe „b“

Retraction stop

3180

3182,

3183,

3184,

3180

3181

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 11 von 17 Ausgabe „b“

Driver assembly

Housing with lables

3500/P

3501, 3502, 3503, 3504, 3505, 3506, 3507, 3508, 3509, 3510

3520/P

3521

3760

3763

3760

3764

3760

3769

3760

3765

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 12 von 17 Ausgabe „b“

Reservoir

Valve reservoir side

3540

3541, 3542,

3543, 3544,

3545

3560

3561, 3562

3760

3766

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 13 von 17 Ausgabe „b“

Valve pressure side

Pump piston assembly

3600/P

3601

3602

3603

3604

3605

3580

3581, 3582

3760

3767

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 14 von 17 Ausgabe „b“

Man. retraction pin

Circuit board

3620/P

3621, 3622, 3623

3640/P

3641 - 3646,

3649 - 3653

Page 15: Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service assignation SA-32.3 Repair flat charge EK (12t) SA-32.3-EK (12t)-E.docx Seite 17 von 17

Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 15 von 17 Ausgabe „b“

Switch and wiring

Pressure sensor

3660/P

3661, 3662, 3663, 3664,

3680

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Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 16 von 17 Ausgabe „b“

Needle valve assembly (incl. force adjustment)

Pump housing

3700/P

3701

3702

3703

3704

3720/12T

3721

3722

3723

3724

3725

3760

3761

3760

3768

3760

3788

Page 17: Service assignation SA-32.3 Repair flat charge EK (12t) EK (12t) · 2014. 6. 16. · Service assignation SA-32.3 Repair flat charge EK (12t) SA-32.3-EK (12t)-E.docx Seite 17 von 17

Service assignation

SA-32.3

Repair flat charge EK (12t)

SA-32.3-EK (12t)-E.docx Seite 17 von 17 Ausgabe „b“

Inspection An inspection comprised exclusive a general checking, controlling of the tool, cleaning + greasing of the moveable parts, measurement of the actual force and finally the changing of the oil.

Maintenance A maintenance comprised additionally to the inspection the preventiv replacements of the relevant wear parts (seal of the working piston, o-ring of the pump piston, the reservoir, valve piston with compression spring and the oil filter system). Also opening of the tool and adjustment of the force/pressure is included.