series - Ron Nater
Transcript of series - Ron Nater
Of Experience in Design and Manufacturing of
CNC Horizontal Boring & Milling Machine
20year
U’chine Technology
UDMCNC Double Column
Machining Center
series
CNC Horizontal Machining CenterUHM series
Conventional Horizontal Boring & Milling MachineUBM series
CNC Horizontal Heavy Duty Milling MachineUMM series
CNC Horizontal Boring & Milling Machine (FIXED COLUMN)UBM-RS series
CNC Horizontal Boring & Milling Machine (MOVABLE COLUMN)UBM-R series
1000
201
6 08
Desi
gn byhttp://www.uchine.com.tw
No.63, Ln. 136, Sec. 1. Jiahou Rd., Houli Dist., Taichung City 421, Taiwan
MODLETable Size
T-slots Size
Maximum Load
X-Axis
Y-Axis
Z-Axis
Spindle Servo Motor - cont. / 30min.
Speed
Taper
Between Two Columns
Spindle Nose to Table Surface
Rapid Feed Rate X / Y / Z
Minimum Setting
Cutting Feed Rate
No. of Tools
Tool Change Time - T to T (apporox.)
Max. Tool-Diameter / Length
Max. Tool Weight
Coolant Tank Volume
Hydraulic Tank Volume
Lubrication Tank Volume
Power Required
Pressurized Air
Hydraulics Required
Machine Weight (apporox.)
Controller
TABLE
TRAVEL
SPINDLE
DISTANCES
FEED RATE
ATC
MISCELLANEOUS
COOLANT &LUBRICATION
UNITmm
mm
kg
mm
mm
mm
kW
rpm
mm
mm
m/min
mm/min
m/min
pieces
sec
mm
kg
L
L
L
kVA
kg/cm²
kg/cm²
kg
Specifications are subject to change without prior notice.
MACHINE SPECIFICATIONSUDM-3215
3000 x 1300
5000
3200
1500
1500
21500
UDM-32123000 x 1100
4500
3200
1200
1300
21000
UDM-22122000 x 1100
3500
2200
1200
1300
17000
UDM-22152000 x 1300
4000
2200
1500
1500
17500
22
760
11/15 (22/26)
6000
7/24 Taper, ISO.50, BT-50
200 ~ 960
20 / 20 / 15
0.001
8
0 ( 24 / 32 / 40 )
8 ( Arm Type)
Ø125/Ø200 (Without Adjacent Tool) / Length 350
15
240
70
8
40
5 ~ 8
70
FANUC Oi MF (FANUC 32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)
( ): As OptionalUDM-XXXX
AABB
( x100mm ) : X-Axis Travel( x100mm ) : Y-Axis Travel
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWorking lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyors Toolbox with spanners & wrenches
8000RPM direct drive spindle (35HP)X, Y and Z axes with linear scalesAuto. tool length & diameter measurement (TS-27R)CNC rotary tableATC: 24, 32, 40 toolsCoolant through spindleOil-feed holderOil mist deviceAir conditioner for electrical cabinet
M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchanger FANUC 0i MF Controller
11. 12. 13. 14. 15. 16. 17.18.19.20.
FANUC 32i-B (31i-B) ControllerMELDAS (M70, M720, M730) ControllerSIEMENS ControllerHEIDENHAIN Controller12000RPM or 15000RPM direct drive spindle-BBT 40 (only for FANUC or MELDAS controller)
10. 11. 12. 13.14.
1. 2. 3. 4. 5. 6. 7. 8. 9.
STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :
UDM SERIES (Small Model)CNC DOUBLE COLUMN MACHINING CENTER
Range of X-axis travel: 2200~3200mm.Two linear guide ways on base (X-axis).Two linear guide ways on Y-axis with two blocks on each linear guide way.Box ways on Z-axis.Both columns and the cross beam cast in one single piece.BT50, 6000rpm gear-drive spindle.
One piece structure (cross beam & column) Full casting structure
UDM-XXXXMODEL IDENTIFICATION
Double Column Machining Center
Y-axis Travel (x100mm)X-axis Travel (x100mm)UDM series
01 02U’chine Technology Co., LTD. www.uchine.com.tw
MODLETable Size
T-slots Size
Maximum Load
X-Axis
Y-Axis
Z-Axis
Spindle Servo Motor - cont. / 30min.
Speed
Taper
Between Two Columns
Spindle Nose to Table Surface
Rapid Feed Rate X / Y / Z
Minimum Setting
Cutting Feed Rate
No. of Tools
Tool Change Time - T to T (apporox.)
Max. Tool-Diameter / Length
Max. Tool Weight
Coolant Tank Volume
Hydraulic Tank Volume
Lubrication Tank Volume
Power Required
Pressurized Air
Hydraulics Required
Machine Weight (apporox.)
Controller
TABLE
TRAVEL
SPINDLE
DISTANCES
FEED RATE
ATC
MISCELLANEOUS
COOLANT &LUBRICATION
MACHINE SPECIFICATIONS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWorking lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyors Toolbox with spanners & wrenches
8000RPM direct drive spindle (35HP)X, Y and Z axes with linear scalesAuto. tool length & diameter measurement (TS-27R)CNC rotary tableATC: 24, 32, 40 toolsCoolant through spindleOil-feed holderOil mist deviceAir conditioner for electrical cabinet
M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchanger FANUC 0i MF Controller
11. 12. 13. 14. 15. 16. 17.18.19.20.
FANUC 32i-B (31i-B) ControllerMELDAS (M70, M720, M730) ControllerSIEMENS ControllerHEIDENHAIN Controller12000RPM or 15000RPM direct drive spindle-BBT 40 (only for FANUC or MELDAS controller)
10. 11. 12. 13.14.
1. 2. 3. 4. 5. 6. 7. 8. 9.
STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :
UNITmm
mm
kg
mm
mm
mm
kW
rpm
mm
mm
m/min
mm/min
m/min
pieces
sec
mm
kg
L
L
L
kVA
kg/cm²
kg/cm²
kg
Specifications are subject to change without prior notice.
UDM-3222E3000 x 2100
10000
3200
2200
2300
28000
UDM-4222E4000 x 2100
12000
4200
2200
2300
32000
UDM-2222E2000 x 2100
8000
2200
2200
2300
24000
UDM-2217E2000 x 1500
6000
2200
1700
1800
22000
UDM-2617E2400 x 1500
7000
2600
1700
1800
23000
UDM-3217E3000 x 1500
9000
3200
1700
1800
25000
22
1000 (1200)
15/18.5 ( 22/26 )
4000 ( 6000 )
7/24 Taper, ISO.50, BT-50
200 ~ 1200 (200 ~ 1400)
15 / 15 / 12
0.001
1 ~ 8000
0 ( 24 / 32 / 40 )
8 ( Arm Type)
Ø125/Ø200 (Without Adjacent Tool) / Length 350
15
50
7
70
FANUC 0i MF ( FANUC 32i-MB/31i-MB ) ( MELDAS, SIEMENS, HEIDENHAIN )
450
70
8
640
80
8
( ): As OptionalUDM-XXXX
AABB
( x100mm ) : X-Axis Travel( x100mm ) : Y-Axis Travel
UDM SERIES (Economic Type)CNC DOUBLE COLUMN MACHINING CENTER
Range of X-axis travel: 2200~4200mm (door widths 1800, 2300mm).Two linear guide ways on base (X-axis) (M55 roller type).Two linear guide ways on Y-axis (M65 roller type. Two blocks on each linear guide way). Box ways on Z-axis (Linear guide ways on Z-axis are optional. M65 roller type. Two blocks on each linear guide way).Step type beam construction (bridge type).Contact face length between the saddle and spindle head is 970mm.BT50, 4000rpm (6000, 8000rpm) gear-drive spindle.
UDM-XXXXEMODEL IDENTIFICATION
Double Column Machining Center
Economic TypeY-axis Travel (x100mm)
X-axis Travel (x100mm)UDM series
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UDM SERIES (Two Linear Guide Ways on X-axis)CNC DOUBLE COLUMN MACHINING CENTER
UDM-XXXXMODEL IDENTIFICATION
Double Column Machining Center
Y-axis Travel (x100mm)X-axis Travel (x100mm)UDM series
Range of X-axis travel: 2200~6200mm.Two linear guide ways on base (X-axis).Two linear guide ways on Y-axis with three blocks on each linear guide way.Box ways on Z-axis.Step type beam construction.BT50, 4000rpm gear-drive spindle.
Two Linear Guide Ways on X-axis
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1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWork lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyor Toolbox with spanners & wrenches
Auxiliary work tableCNC rotary tableATC: 24, 32, 40, 60 toolsAuto. tool length & diameter measurement (TS-27R)Work piece coordinate measuring (OMP 60)Various milling heads are availableLinear scalesCoolant through spindleOil-feed holderOil mist device
M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchangerFANUC 0i MF Controller
11. 12. 13. 14.15. 16. 17.18.19.20.
Programmable coolant nozzleAir conditioner for electrical cabinetAuto heat compensationZ-axis linear guide ways and direct-drive high speed spindle(800rpm) (or BBT-40, 12000rpm, 15000rpm)Square ram on Z-axis
11. 12.
13.14.
15.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :
UDM-2216
2000x1400
6
2200
26
UDM-2616
2400x1400
8
2600
28
UDM-2621
2400x1800
9
2600
25
UDM-3216
3000x1400
9
3200
30
UDM-4216
4000x1400
22
10
4200
33
UDM-2221
2000x1800
8
2200
27
UDM-3221
3000x1800
10
3200
31
UDM-4221
4000x1800
12
4200
35
UDM-5221
5000x1800
15
5200
640
38.5
UDM-3226
3000x2200
2600
2600
38.5
UDM-4228
4000x2500
3200
2800
700
48
UDM-5226
5000x2200
18
5200
2600
2600
49
UDM-5228
5000x2500
18
5200
3200
54
UDM-6228
6000x2500
22
6200
3200
60
UDM-6226
6000x2000
22
6200
2600
50
UDM-6221
6000x1800
20
6200
2100
44
1600
1600
2100
2100
2100
22
2100 2800 2100 2600 2800
700 700750450
70
450
70
640
80
640
80
800 (1000, 1200)
15/18.5 (22/26)
4000 (6000)
7/24 Taper ISO.50, BT-50
200~1000 (200~1200, 200~1400)
0.001
1~5000
( 24 / 32 / 40 / 60 )
8 ( Arm Type )
Ø125/Ø200 (Without Adjacent Tool) / Length 350
18
80
8
50
7
70
FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)
800 (1000, 1200)
15/18.5 (22/26)
4000 (6000)
7/24 Taper ISO.50, BT-50
200~1000 (200~1200, 200~1400)
12 / 12 / 10
0.001
1~5000
( 24 / 32 / 40 / 60 )
8 ( Arm Type )
Ø125/Ø200 (Without Adjacent Tool) / Length 350
18
8
50
7
70
FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)
UDM-3228
3000x2500
3200
2800
700
43
UDM-4226
4000x2200
2600
2600
680
43
12 / 12 / 10 10 / 12 / 10
750
12
3200
14
4200
UNITmm
mm
tons
mm
mm
mm
kW
rpm
mm
mm
m/min
mm/min
mm/min
pieces
sec
mm
kg
L
L
L
kVA
kg/cm²
kg/cm²
tons
UDM SERIESCNC Double Column Machining Cetnter (Two Linear Guide Ways)
( ): As OptionalUDM-XXXX
AABB
( x100mm ) : X-Axis Travel( x100mm ) : Y-Axis Travel
MODLETable Size
T-slots Size
Maximum Load
X-Axis
Y-Axis
Z-Axis
Spindle Servo Motor - cont. / 30min.
Speed
Taper
Between Two Columns
Spindle Nose to Table Surface
Rapid Feed Rate X / Y / Z
Minimum Setting
Cutting Feed Rate
No. of Tools
Tool Change Time - T to T (apporox.)
Max. Tool-Diameter / Length
Max. Tool Weight
Coolant Tank Volume
Hydraulic Tank Volume
Lubrication Tank Volume
Power Required
Pressurized Air
Hydraulics Required
Machine Weight (apporox.)
Controller
TABLE
TRAVEL
SPINDLE
DISTANCES
FEED RATE
ATC
MISCELLANEOUS
COOLANT &LUBRICATION
Specifications are subject to change without prior notice.
MACHINE SPECIFICATIONS
YoU MaChineYou Win
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UDM SERIES (Three Linear Guide Ways on X-axis)CNC DOUBLE COLUMN MACHINING CENTER
Three Linear Guide Ways on X-axis
Range of X-axis travel: 4200~8200mm.Three linear guide ways on base (X-axis).Two linear guide ways on Y-axis with three blocks on each linear guide way.Box ways on Z-axis.Step type beam construction.BT50, 4000rpm gear-drive spindle.
UDM-XXXXMODEL IDENTIFICATION
Double Column Machining Center
Door Width (x100mm)X-axis Travel (x100mm)UDM series
09 10U’chine Technology Co., LTD. www.uchine.com.tw
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Glass window type splash guard Programmable coolant systemAutomatic lubrication systemSpindle air blast systemWork lampAlarm lamp for abnormal situationsIndication lamp for dwell & end of jobLeveling bolts & padsChip auger & chain type chip conveyor Toolbox with spanners & wrenches
Auxiliary work tableCNC rotary tableATC: 24, 32, 40, 60 toolsAuto. tool length & diameter measurement (TS-27R)Work piece coordinate measuring (OMP 60)Various milling heads are availableLinear scalesCoolant through spindleOil-feed holderOil mist device
M.P.GMachine inspection listsOperation manualsController manuals and circuit diagramAuto power offRS-232C terminal interfaceSpindle coolant systemHydraulic systemHeat exchangerFANUC 0i MF Controller
11. 12. 13. 14.15. 16. 17.18.19.20.
Programmable coolant nozzleAir conditioner for electrical cabinetAuto heat compensationZ-axis linear guide ways and direct-drive high speed spindle (800rpm) (or BBT-40, 12000rpm, 15000rpm)Square ram on Z-axis
11. 12. 13.14.
15.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
STANDARD ACCESSORIES : OPTIONAL ACCESSORIES :
UNITmm
mm
tons
mm
mm
mm
kW
rpm
mm
mm
m/min
mm/min
mm/min
pieces
sec
mm
kg
L
L
L
kVA
kg/cm²
kg/cm²
tons
UDM SERIESCNC Double Column Machining Cetnter (Three Linear Guide Ways)
( ): As OptionalUDM-XXXX
AABB
( x100mm ) : X-Axis Travel( x100mm ) : Door Width
MODLETable Size
T-slots Size
Maximum Load
X-Axis
Y-Axis
Z-Axis
Spindle Servo Motor - cont. / 30min.
Speed
Taper
Between Two Columns
Spindle Nose to Table Surface
Rapid Feed Rate X / Y / Z
Minimum Setting
Cutting Feed Rate
No. of Tools
Tool Change Time - T to T (apporox.)
Max. Tool-Diameter / Length
Max. Tool Weight
Coolant Tank Volume
Hydraulic Tank Volume
Lubrication Tank Volume
Power Required
Pressurized Air
Hydraulics Required
Machine Weight (apporox.)
Controller
TABLE
TRAVEL
SPINDLE
DISTANCES
FEED RATE
ATC
MISCELLANEOUS
COOLANT &LUBRICATION
Specifications are subject to change without prior notice.
MACHINE SPECIFICATIONSUDM-4228B
4000x2500
16
4200
48
UDM-5228B
5000x2500
20
5200
3200
2800
54
UDM-6228B
6000x2500
24
6200
60
UDM-4232
4000x2900
16
4200
55
UDM-5232
5000x2900
20
5200
62
UDM-6232
6000x2900
24
6200
68
UDM-7232
6000x2900
24
7200
75
UDM-4236
4000x3000
16
4200
58
UDM-5236
5000x3000
20
5200
64
UDM-6236
6000x3000
24
6200
750
72
UDM-7236
6000x3000
24
7200
82
UDM-7232B
7000x2900
7200
3600
3200
700
75
UDM-7236B
7000x3000
7200
4000
3600
750
80
UDM-8232B
8000x2900
8200
3600
3200
700
80
UDM-8236B
8000x3000
8200
4000
3600
750
85
3600 3600 4000
3200 3200
700
24
3600
1000 (1200, 1400 Square Ram)
15/18.5 (22/26)
4000 (6000)
7/24 Taper ISO.50, BT-50
200~1200 (200~1400, 200~1600)
10 / 12 / 10
0.001
1~5000
( 24 / 32 / 40 / 60 )
8 ( Arm Type )
Ø125/Ø200 (Without Adjacent Tool) / Length 350
18
700
80
8
50
7
70
FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)
22
1000 (1200, 1400 Square Ram)
15/18.5 (22/26)
4000 (6000)
7/24 Taper ISO.50, BT-50
200~1200 (200~1400, 200~1600)
10 / 12 / 10
0.001
1~5000
( 24 / 32 / 40 / 60 )
8 ( Arm Type )
Ø125/Ø200 (Without Adjacent Tool) / Length 350
18
80
8
50
7
70
FANUC 0iMF (32i-B/31i-B) (MELDAS M70/M720/M730) (SIEMENS, HEIDENHAIN)
22
YoU MaChineYou Win
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X-axis
Z-a
xisY-axis
Step type linear guide ways layout.
Saddle
RigidColumn
550mm900mm
1005mm
UDM series
Spindle Speed / Torque DiagramGearbox Type Spindle Head
The Ø100mm spindle is driven by a α22 spindle motor and transmitted through a gearbox, providing maximum speed 6000rpm and 755N-m of torque output. This makes the machine ideal for both high speed and heavy cutting applications. When a 4000rpm is used, torque output may reach 1132N-m for extra powerful cutting operation.
Torq
ue (
N.m
)
Outp
ut
(kW
)
Torq
ue (
N.m
)
Outp
ut
(kW
)
Torq
ue (
N.m
)
Outp
ut
(kW
)
FANUC A12 / 7000(Spindle Speed 6000 rpm)
Small Model
(Spindle Speed 4000 rpm)FANUC A15 / 7000
General Model
(Spindle Speed 4000 rpm)FANUC A22 / 7000
Optional Model
13 14U’chine Technology Co., LTD. www.uchine.com.tw
Step Type Beam for Improved Cutting StabilityThe oversized beam is a step type construction, that allows for better stability of cutting.
Hydraulic Counter-balance on Z-axisThe Z-axis movement is counter-balanced by two hydraulic cylinders, ensuring outstanding smoothness and stability of Z-axis movement.
Scientifically Rib Reinforced BeamThe oversized beam in combination with scientific rib reinforcement in the beam interior helps to maximize structural rigidity, and provide a solid support for the spindle head.
65mm Roller Type Linear Guide Ways on Column (Y-axis)The Y-axis is mounted with 65mm roller type linear guide ways. Each linear guide way (upper and lower) is equipped with three blocks respectively for increased rigidity of the spindle head.
AccumulatorThe accumulator is used to supply pressure source to the hydraulic cylinders, allowing the Z-axis to move smoothly.
Two Chip Augers on BaseThe right and left side of base are equipped with two chip augers for delivering chips to the front mounted link chain type chip conveyor. These chip augers enable the machine to keep clean during cutting.
Directly Coupled To Ball ScrewThe servo motor on the Y-axis is directly coupled to the ball screw with a coupling, that eliminates backlash while achieving high transmission accuracy.
Chip ConveyorThe front mounted link chain type chip conveyor collects the chips from the chip augers for delivering chips out of the machine.
Big Capacity
The coolant tank can be moved out for convenient cleaning.
Upon request, an oil coolant separation device is available to prevent cutting fluid from deterioration. (Optional)
Two Linear Guide Ways on The Base (X-axis)
The base on models with a door width of 1600/2100/2600mm are mounted with two linear guide ways. In addition, the highly rigid table with a thickness of up to 250mm combined with two-layer rib reinforcement to ensure no deformation even under heavy load conditions.
The X-axis is mounted with 65mm ball type linear guide ways, featuring low friction and making it ideal for heavy workpiece machining.
Three Linear Guide Ways on The Base (X-axis)
The base on models with a door width of 2800/3200/3600mm are mounted with three linear guide ways. In addition, the highly rigid table with a thickness of up to 320mm combined with two-layer rib reinforcement to ensure no deformation even under heavy load conditions.
The X-axis is mounted with 65mm ball type linear guide ways, featuring low friction and making it ideal for heavy workpiece machining.
15 16U’chine Technology Co., LTD. www.uchine.com.tw
A choice of 32, 40 or 60 tools is available.
Side-mount Chain Type Magazine
Work Piece Coordinate Measuring
Square ram
Semi-automatic 90� DegreeMilling Head
Manual 90� DegreeMilling Head
Manual UniversalMilling Head
Manual ExtendedMilling Head
Auto. Tool Length & Diameter Measurement
Load capacity is 24 tools.
Disk Type Magazine
420x420mm
Optional Accessories
HEIDENHAIN Linear Scales
Various kinds of controllers to choose from.
STANDARD:
Linear scales for high positioning accuracy are available for the X, Y and Z-axis.
FANUC 0iMF
OPTIONAL:
FANUC 32i-MB/31i-MBSIEMENSHEIDENHAINMITSUBISHI
17 18U’chine Technology Co., LTD. www.uchine.com.tw