Serial Number Range - manuals.gogenielift.commanuals.gogenielift.com/Parts And Service...
Transcript of Serial Number Range - manuals.gogenielift.commanuals.gogenielift.com/Parts And Service...
Serial Number Range
to SN 1501-915DPL
Part No. 20947
Rev A4
November 2018
2 DPL Part No. 20947
November 2018
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Part No. 20947 DPL 3
November 2018
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
100 Overview101.1 Overall View Genie Dual Personnell Lift....................10
200 Base Components201.1 Base Assembly and Ladder.......................................12
300 Outrigger Components301.1 Outrigger Assembly...................................................14
400 Mast Components401.1 Mast Assembly, DPL12..............................................16
402.1 Mast Assembly, DPL18, DPL24, DPL30, DPL36.......18
500 Platform Components501.1 Platform Railing Assembly.........................................22
502.1 Platform, Electrical, Style 1........................................24
503.1 Platform, Electrical, Style 2........................................26
600 Power Groups601.1 A.C. Power Assembly, Stone.....................................28
602.1 D.C. Power Assembly, Stone......................................30
603.1 A.C. Power Unit, Stone..............................................32
604.1 D.C. Power Unit..........................................................34
605.1 Hydraulic Cylinder Assembly.....................................36
606.1 Battery Pack Assembly..............................................38
607.1 Battery Charger Assembly.........................................40
IndicesPart Number Index...............................................................42
Part Description Index.........................................................44
Cross ReferencesFittings Cross Reference.....................................................48
4 DPL Part No. 20947
November 2018
Table of Contents
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Part No. 20947 DPL 5
November 2018
Table of Contents (continued)
6 DPL Part No. 20947
November 2018
Notes
Part No. 20947 DPL 7
November 2018
Parts Stocking List
8 DPL Part No. 20947
November 2018
How To Order Parts
Part No. 20947 DPL 9
November 2018
Fax Order Form
10 DPL Part No. 20947
100 Overview November 2018
101.1 Overall View Genie Dual Personnell Lift
Description Qty.Part No.Item
Base Assembly and Ladder (ReferenceFigure 2, page 4)
1
Outrigger Assembly (Reference Figure 3,page 6)
2
Mast Assembly, DPL-12 (Reference Figure4, page 8)
3
Platform Railing Assembly (ReferenceFigure 6, page 13)
4
Platform Electric, Style 1 (Reference Figure7, page 15)
5
A.C. Power Assembly, Stone (ReferenceFigure 9, Page 17)
6
Battery Pack Assembly (Reference Figure14, page 28)
7
Part No. 20947 DPL 11
100 OverviewNovember 2018
101.1 Overall View Genie Dual Personnell Lift
12 DPL Part No. 20947
200 Base Components November 2018
201.1 Base Assembly and Ladder
Description Qty.Part No.Item
SCREW,HHC,1/2-13 X 1.25 GR510597GT1
NUT,NYLOCK,3/8-164828GT2
WASHER,LOCK,.3756021GT3
SCREW,HHC,3/8-16 X 16175GT4
WASHER,FLAT,USS,1/2",Y6095GT5
WASHER,LOCK,0.5"6033GT6
NUT,HEX,JAM,1/2-136034GT7
LEVEL,BUBBLE......................................16714GT8
WASHER,FLAT,USS,3/8",Y....................16097GT9
RIVET,MAGNALOK,.192 #4....................111314GT10
CLIP, GIBSON GRIP...............................28018GT11
CONDUIT-MAST BRACE,LH-51.69".......27106GT12
CONDUIT-70.19"DPL36 BRACE,LH.......28473GT12
CONDUIT-MAST BRACE,LH-40.94".......28680GT12
CONDUIT-59.44"DPL30 BRACE,RH......28686GT12
CONDUIT-MAST BRACE,RH-51.69"......27105GT13
CONDUIT-59.44"DPL30 BRACE,LH.......28467GT13
CONDUIT-70.19"DPL36 BRACE,RH......28471GT13
CONDUIT-MAST BRACE,RH-40.94"......28679GT13
INSTRUCT.TUBE W/CAPS-1.75 X 12.....16600GT14
DECAL,READ ENCLOSED INSTR........16602GT15
RIVET,STL,STL.MAN,P,.25 X .25...........26271GT16
CLAMP,1.88,#30 X 1/4,RUB CUSH........26653GT17
FLATBAR-LADDER SUPPT,DPL-12.5"...19098GT18
DECAL,OPER.INSTR.,DPL....................18002GT19
SCREW,HHC,1/4-20 X .75......................16090GT20
LADDER END CAP%%..........................29138GT22
LADDER ASSEMBLY-DPL12/18.............18286GT23Incl. End Caps
LADDER ASSEMBLY-DPL24..................18289GT23Incl. End Caps
SIDE FRAME -67.13".............................18293GT23Incl. End Caps
LADDER ASSEMBLY-DPL36..................18295GT23Incl. End Caps
NUT,HEX,1/4-20.....................................16357GT24
WASHER,LOCK,.25................................16356GT25
NUT,NYLOCK,1/4-20..............................16091GT26
WASHER,FLAT,USS,1/4"Y.....................16638GT27
DECAL,LOCK CASTER" YELLOW.........28026GT28
SCREW,HHC,1/4-20 X 1.........................26888GT29
SCREW,HHC,1/2-13 X 4.5,GRD.8..........213854GT30
BASE WELDMENT-DPL, SHORT...........18230GT31
BASE WELDMENT, DPL, LONG............18243GT31
Description Qty.Part No.Item
BASE WELDMENT-DPL36.....................18248GT31
SCREW,HHC,1/2-13 X 4.........................18220GT32
DROP OUTCYL.WELD,DPL-PAINTED.....................2
8253PGT33
KIT,CASTER,SW,LOCK..........................4124685GT34
Part No. 20947 DPL 13
200 Base ComponentsNovember 2018
201.1 Base Assembly and Ladder
14 DPL Part No. 20947
300 Outrigger Components November 2018
301.1 Outrigger Assembly
Description Qty.Part No.Item
NUT,NYLOCK,1/4-206091GT1
NUT,LP NYLOCK,1/4-206889GT2
NUT,NYLOCK,3/8-16..............................44828GT3
SCREW,HHC,1/4-20 X 2.25....................48179GT4
SCREW,HHC,1/4-20 X 2.5....................166884GT5
SCREW,HHC,3/8-16 X 3.........................66326GT6
TUBE-35" DPL OUTRIGGER.................48548GT7
TUBE-64.5" DPL OUTRIGGER..............48549GT7
STAB.ATTACH.BRKT,DPL - ZINC...........48389GT8
SPACER, SLEEVE, .375X2.0...............168203GT9
LOCK PIN BRK,LWR.DPL/STAB-ZINC...48387GT10
TUBE-22.375" LOWER STABILIZER......48348GT11
TUBE-44.375" LOWER STABILIZER......48350GT11
PIN ASSY,STAB-RET.,DPL30,36............48628GT12
STABILIZER HINGE BRACKET-ZINC.....818632GT13
SCREW,HHC,3/8-16 X 3.75 GD 5........128352GT14
TUBE-20.125" UPPER STABILIZER......48347GT15
TUBE-40.125" UPPER STABILIZER......48349GT15
WASHER,FLAT,MS,#10,Y.......................46146GT16
WASHER,LOCK,#10 PLTD.....................46607GT17
SCREW,RHM,10-32 X .5........................45094GT18
LOCKPINBRK,UPP.DPL/STAB-ZINC%..................4
8388GT19
STABILIZER MNT.BRKT.CASTING........18215GT20
SCREW,HHC,3/8-16 X 1.........................16175GT21
WASHER,LOCK,.375..............................16021GT22
NUT,NYLOCK,3/8-16..............................14828GT23
CONDUIT-95.5" TOW HANDLE DPL......18604GT24
WASHER,SPRING .402 X.787 X.031.....412238GT25
SCREW,HHC,3/8-16 X 1.25 GRD 5........46019GT26
WASHER,FLAT,USS,3/8",Y....................46097GT27
SCREW,HHC,3/8-16 X 2.25....................46708GT28
HANDLE BALL KNOB............................46082GT29
HANDLE,LEVELINGJACK,SHRT-ZINC...................................4
8214GT30
WASHER,STAR,EXTERNAL,.375..........46700GT31
SCREW,HHC,1/4-20 X 1.5......................46145GT32
ROD,LEVELING JACK,12"***.................431615GT33
LEVELING JACK CASTING, DPL..........48608GT34
WASHER,SHIM,.625 X 1.188X.064........86898GT35
FOOTPAD SERVICE KIT........................4124163GT36
WASHER,FLAT,USS,1/4"Y.....................46638GT37
WASHER,LOCK,.25................................46356GT38
SCREW,HHC,1/4-20 X .5........................47339GT39
Part No. 20947 DPL 15
300 Outrigger ComponentsNovember 2018
301.1 Outrigger Assembly
16 DPL Part No. 20947
400 Mast Components November 2018
401.1 Mast Assembly, DPL12
Description Qty.Part No.Item
BOE LUBE..............................................190337GT--lubricant
MAST SECTION,#1-DPL-12, 50"...........18256GT1
MAST SECTION,#2, DPL18, 50"............18257GT2
MAST SECTION,#3, DPL18, 50"............18258GT3
MAST SECTION,#4, DPL-18, 50"...........18259GT4
SCREW,HHC,3/8-16 X 1.........................16175GT5
WASHER,LOCK,.375..............................16021GT6
NUT,NYLOCK,3/8-16..............................14828GT7
SCREW,HHC,1/4-20 X .75......................16090GT8
WASHER,LOCK,.25................................16356GT9
PULLEY GUARD-DPL MAST.................114959GT10
PIN,GROOVED- .200 X .75*...................86534GT11(replaced 6570)
CHAIN TERM,UPPER,NO.1...................228777GT12(replaced 7139)
CHAIN, LARGE, (AL-444)-49.5".............48279GT131
SCREW,FHS,3/8-16 X 2 GRD.8.............46610GT14
PLATE,SHAFT SUPPORT,ZINCPLTD.......................................................4
6505GT15
AXLE, IDLER WHEEL .75 X 4.01...........26544GT16
WASHER,SHIM,.75 X 1.125 X.030.........26563GT17
IDLER WHEEL W/BEARING-LG............46930GT181
SCREW,FHS,1/4-20 X 1.5......................414740GT19
CLEVIS BLOCK-4 SLOT STL.CASTG.....114737GT21
SPACER, IDLER WHEEL.......................214341GT221
SCREW,HHS,3/8-24 X .5,ZINC..............26611GT23
ANGLE-DPL STRUT MOUNT---20"........18274GT24
SCREW,FHS,1/4-20 X .75......................18514GT25
WASHER,SHIM,.5 X .875 X .063............16052GT26
PULLEY W/BEARING.............................26074-PROGT27
SCREW,HHC,1/2-13 X 2 GR5................26096GT28
FLATBAR-PULLEY MNT BLK,DPL-1.5...28613GT29
WASHER,LOCK,0.5"..............................26033GT30
NUT,HEX,JAM,1/2-13.............................26034GT31
NUT,HEX,3/8-24.....................................26054GT32
WASHER,FLAT,USS,3/8",Y....................26097GT33
ROLLER, NYLATRON,1.5 O.D.**..........126050GT34
ROLLER KIT(SL,PLC,AWP1) QTY 1.....1231707GT35
WASHER,SHIM,.375 X.625X.033 ST....127268GT36
WASHER,SHIM,.375 X.625X.016 AL....127267GT37
Description Qty.Part No.Item
EYEBOLT,5/16-18 X 2.25......................124957GT38
CABLE TERMINATION BRKT-1.50.........28478GT39
NUT,NYLOCK,5/16-18............................26782GT40
SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT41
ANGLE-SP MAST CROSSBRACE-54.5...........................................2
8474GT42
ANGLE-LP MAST CROSSBRACE-71.5...........................................2
8475GT42
FILLER STRIP,#4 COL.BOTTOM-5........16571GT43
SCREW,FHM,10-32 X 1.........................16873GT44
LOWER CHAIN TERM WELD.#4NARRW..................................................1
6506GT45
NUT,NYLOCK,3/8-16..............................14828GT46
LWR TERM-LG CHAIN W/3.50" ROD.....212306GT47
LOWER CHAIN TERM WELD. #3WIDE.......................................................1
6509GT48
LWR TERM-LG CHAIN W/5.5" ROD.......112307GT49
WASHER,LOCK,#10 PLTD.....................16607GT50
SCREW,RHM,10-32 X .75......................16606GT51
PIN,COTTER,.125 X 1.5.........................15361GT52
PIN,CLEVIS,.75 X 2................................16545GT53
Hydraulic Cylinder (Reference Figure13)...........................................................1
54
TENSION CABLE KIT-DPL,ALL MDLS...215164GT55Includes Cable (1), Cable Thimble (2),Swage (2) (3/16" Swaging Tool Required)
Footnotes 1: Idler Wheel and Chain configurations mayvary on older models. Confirm dimensionsshown before ordering.
Part No. 20947 DPL 17
400 Mast ComponentsNovember 2018
401.1 Mast Assembly, DPL12
18 DPL Part No. 20947
400 Mast Components November 2018
402.1 Mast Assembly, DPL18, DPL24, DPL30, DPL36
Description Qty.Part No.Item
MAST SECTION,#1-DPL-12, 50"...........18256GT1
MAST SECTION,#1-DPL-24, 62"...........18262GT1
MAST SECTION,#1-DPL-36, 84"...........18614GT1
MAST SECTION,#1, DPL-30,71.25".......18621GT1
MAST SECTION,#2, DPL18, 50"............18257GT2
MAST SECTION,#2, DPL-24, 62"...........18263GT2
MAST SECTION,#2, DPL36, 84"............18615GT2
MAST SECTION,#2, DPL30, 71.25".......18622GT2
MAST SECTION,#3, DPL18, 50"............18258GT3
MAST SECTION,#3, DPL-24, 62"...........18264GT3
MAST SECTION,#3, DPL36, 84"............18616GT3
MAST SECTION,#3, DPL30, 71.25".......18623GT3
MAST SECTION,#4, DPL-18, 50"...........18259GT4
MAST SECTION,#4, DPL-24, 62"...........18265GT4
MAST SECTION,#4, DPL36, 84"............18617GT4
MAST SECTION,#4, DPL30, 71.25".......18624GT4
#5 Mast Section DPL18..........................18260GT5
MAST SECTION,#5, DPL-24, 62"...........18266GT5
MAST SECTION,#5, DPL36, 84"............18618GT5
MAST SECTION,#5, DPL30, 71.25".......18625GT5
DPL12 #4/DPL18 #6-MAST SEC-50".....18261GT6
MAST SECTION,#6, DPL-24, 62"...........18267GT6
MAST SECTION,#6, DPL30, 71.25".......18268GT6
MAST SECTION,#6, DPL36, 84"............18269GT6
SCREW,HHC,3/8-16 X 1.........................16175GT7
WASHER,LOCK,.375..............................16021GT8
NUT,NYLOCK,3/8-16..............................14828GT9
SCREW,FHS,3/8-16 X 2 GRD.8.............16610GT10
ANGLE-DPL STRUT MOUNT---20"........18274GT11
WASHER,LOCK,.25................................16356GT12
SCREW,HHC,1/4-20 X .75......................16090GT13
PIN,GROOVED- .156 X .75..................126570GT14
PUMP MOTOR SOLENOID....................27132GT15
CHAIN, LARGE, (AL-444)-83.5".............48152GT161
CHAIN, LARGE, (AL-444)-70.5".............48153GT161
CHAIN, LARGE, (AL-444)-49.5".............48279GT161
CHAIN, LARGE, (AL-444)-61.5..............48280GT161
PULLEY GUARD-DPL MAST.................114959GT17
SCREW,FHS,1/4-20 X .75......................18514GT18
Description Qty.Part No.Item
SCREW,HHC,1/2-13 X 2 GR5................16096GT19
PULLEY W/BEARING.............................26074-PROGT20
WASHER,SHIM,.5 X .875 X .063............26052GT21
FLATBAR-PULLEY MNT BLK,DPL-1.5...18613GT22
WASHER,LOCK,0.5"..............................16033GT23
NUT,HEX,JAM,1/2-13.............................16034GT24
SCREW,HHS,3/8-24 X .5,ZINC..............16611GT25
PLATE,SHAFT SUPPORT,ZINCPLTD.......................................................8
6505GT26
AXLE, IDLER WHEEL .75 X 4.01...........46544GT27
WASHER,SHIM,.75 X 1.125 X.030.........46563GT28
IDLER WHEEL W/BEARING-LG............46930GT291
SCREW,FHS,1/4-20 X 1.5......................414740GT30
CLEVIS BLOCK-4 SLOT STL.CASTG.....114737GT32
SPACER, IDLER WHEEL.......................214341GT331
CHAIN TERM-UPR(1 SLOTMED)ZINC..............................................2
6538GT34
PIN,GROOVED- .200 X .75*...................46534GT35
WASHER, SHIM,.765 X 1.312 X .093.....46564GT36
SPACER, IDLER WHEEL "CONDUIT".....110319GT371
IDLER WHEEL W/BEARING-MEDIUM...26929GT381
CHAIN TERM-UPR(1 SLOT SM)-ZINC...27145GT39
SCREW,FHM,10-32 X 1.........................26873GT40
FILLER STRIP,(COL.#4 TOP)--3"...........17108GT41
SPACER, IDLER WHEEL "CONDUIT".....27701GT421
IDLER WHEEL W/BEARING-SM............26928GT431
ROLLER, NYLATRON,1.5 O.D.**..........206050GT44
ROLLER KIT(SL,PLC,AWP1) QTY 1.....2031707GT45
WASHER,SHIM,.375 X.625X.033 ST....207268GT46
WASHER,SHIM,.375 X.625X.016 AL....207267GT47
NUT,HEX,3/8-24...................................206054GT48
WASHER,FLAT,USS,3/8",Y..................206097GT49
SCREW,HHC,3/8-16 X 1.25 GRD 5......206019GT50
ANGLE-DPL18SP CROSSBRACE-48".............................................1
12516GT51
ANGLE-SP MAST CROSSBRACE-54.5...........................................1
8474GT51
Part No. 20947 DPL 19
400 Mast ComponentsNovember 2018
402.1 Mast Assembly, DPL18, DPL24, DPL30, DPL36
Description Qty.Part No.Item
ANGLE-LP MAST CROSSBRACE-71.5...........................................1
8475GT51
FILLER STRIP,#4 COL.BOTTOM-5........16571GT52
LOWER CHAIN TERM WELD.#4NARRW..................................................2
6506GT53
CHAIN, SMALL (AL-422)--83.5".............26503GT541
CHAIN, SMALL, (AL-422)-70.5"..............28073GT541
CHAIN, SMALL, (AL-422)-49.5"..............28277GT541
CHAIN, SMALL, (AL-422)-61.5"..............28278GT541
LWR TERM-SM CHAIN W/3.50" ROD.....212312GT55
LWR TERM-SM CHAIN W/4.25" ROD.....212313GT55
NUT,NYLOCK,3/8-16..............................24828GT56
SCREW,RHM,10-32 X .75......................26606GT57
WASHER,LOCK,#10 PLTD.....................26607GT58
LOWER CHAIN TERM WELD. #3WIDE.......................................................1
6509GT59
CHAIN MEDIUM, (BL-423)-83.5"............26548GT601
CHAIN MEDIUM, (BL-423)-70.5"............28072GT601
CHAIN MEDIUM, (BL-423)-49.5"............28275GT601
CHAIN MEDIUM, (BL-423)-61.5"............28276GT601
LWR TERM-MED CHAIN W/3.50"ROD........................................................2
12310GT61
LWR TERM-MED CHAIN W/4.25"ROD........................................................2
12311GT61
LWR TERM-LG CHAIN W/3.50" ROD.....212306GT62
LWR TERM-LG CHAIN W/5.5" ROD.......212307GT63
Hydraulic Cylinder (Reference Figure13)...........................................................1
64
PIN,CLEVIS,.75 X 2................................16545GT65
PIN,COTTER,.125 X 1.5.........................15361GT66
EYEBOLT,5/16-18 X 2.25........................14957GT67
CABLE TERMINATION BRKT-1.50.........18478GT68
NUT,NYLOCK,5/16-18............................16782GT69
TENSION CABLE KIT-DPL,ALL MDLS...215164GT70Includes Cable (1), Cable Thimble (2),Swage (2) (3/16" Swaging Tool Required)
Description Qty.Part No.Item
Footnotes 1: Idler wheel and chain configurations mayvary on older models. Confirm dimensionsshown before ordering.
20 DPL Part No. 20947
400 Mast Components November 2018
402.1 Mast Assembly, DPL18, DPL24, DPL30, DPL36(continued)
This Page Intentionally Left Blank
Part No. 20947 DPL 21
400 Mast ComponentsNovember 2018
402.1 Mast Assembly, DPL18, DPL24, DPL30, DPL36(continued)
22 DPL Part No. 20947
500 Platform Components November 2018
501.1 Platform Railing Assembly
Description Qty.Part No.Item
SWINGING K.P. STOP ANGLE-1.0........28044GT1
RIVET,MAGNALOK,.192 #7....................211974GT2
SCREW,HHC,1/4-20 X 1.75....................26637GT3
NUT,NYLOCK,1/4-20..............................26091GT4
RAILING WELDMENT-DPL/SP...............28462GT5
RAILING WELDMENT-DPL/LP...............28482GT5
DECAL,GENIE"......................................28041GT6
DECAL,"DUAL".......................................28039GT7
DECAL,PERSONNEL"............................28042GT8
DECAL,LIFT"..........................................28040GT9
ANGLE-DPL/SP PLAT RAIL-72".............28307GT10
ANGLE-SIDE TOEBOARD,LP-96"..........28319GT10
GATE LATCH CASTING--DRILLED........21487GT11
SNAP PIN,(RD.NOSE)-GATE LATCH.....212161GT11A
SPRING,LOCK PIN5167GT--
SPLIT RING, 1.00 DIA5193GT--
PIN,.25 X 2.88, LIFTARM8008GT--
SPRING8010GT--
LOCK PIN PLUNGER-LONG, ZINC8211GT--
RAILING CATCH CASTING--DRILLED...21488GT12
Railing Latch Casting, vert. pin type (OBS7/85)
9598GT12
Note: Railing latch casting not used onhook type latch configuration. (Prior to11/82)
TUBE-70.78"GATE,DPL..........................214185GT13Note: Gate replacement on models priorto 7/85 requires: #14185 gate tube (1),#1487 gate latch casting (1), #12161. Gatelatch pin (1) and #1488 railing latch casting(1) (units prior to 11/82 will also require#9596 hinge casting (2) ).
HINGE CASTING....................................49596GT14
RIVET,MAGNALOK,.192 #7....................411974GT15
PIN,ROLL,SST,.25 X 2.25.......................414815GT16
PLYWOOD PLATFORM 72 X 26 (DPL)...18460GT17
PLYWOOD PLATFORM 96 X 26 (DPL)...18496GT17
PLATFORM FRAMEWELDMENT-(SP)...................................1
8297GT18
PLATFORM FRAME WELDMENT-(LP)...18303GT18
SCREW,HHC,3/8-16 X 1.........................16175GT19
PLAT. ADJ.MOUNTING WELD-DPL.......19638GT20
WASHER,LOCK,.375..............................16021GT21
NUT,NYLOCK,3/8-16..............................14828GT22
NUT,WOOD,1/4-20..................................111652GT23
WASHER,LOCK,.25................................16356GT24
SCREW,HHC,1/4-20 X .75......................16090GT25
Description Qty.Part No.Item
HINGE,DPL/SS.......................................412912GT26
HANDLE, VINYL, ( RED ) 5"...................48393GT27
RAILING LOCK HANDLE--ZINC............48386GT28
HANDLE, VINYL, ( RED ) 5"...................48393GT29
SCREW,HHC,1/4-20 X 16888GT30
Part No. 20947 DPL 23
500 Platform ComponentsNovember 2018
501.1 Platform Railing Assembly
24 DPL Part No. 20947
500 Platform Components November 2018
502.1 Platform, Electrical, Style 1
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X .75....................146090GT1
WASHER,LOCK,.25................................46356GT2
NUT,NYLOCK,1/4-20............................106091GT3
HINGE,DPL/SS.......................................212912GT4
NUT,WOOD,1/4-20..................................411652GT5
WIRE CABLE,16/3 SJO,BULK...36-inches6918GT6
CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT7
ANGLE-FOOT SWITCHMOUNT-25.25"........................................1
8316GT8
DECAL,"DANGER".................................18014GT9
LOCKNUT,ELEC,1/2"..............................16935GT10
DECAL,750LB MAX. LOAD....................18523GT11
DECAL,NON-INSULATEDPLATFORM.............................................1
11857GT12
DECAL,RAISE........................................18221GT13
DECAL,LOWER".....................................18222GT14
SWITCH,FOOT CONTROL,DUAL..........18206GT15
FOOT CONTROL GUARD......................18207GT16
Part No. 20947 DPL 25
500 Platform ComponentsNovember 2018
502.1 Platform, Electrical, Style 1
26 DPL Part No. 20947
500 Platform Components November 2018
503.1 Platform, Electrical, Style 2
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X .75....................146090GT1
WASHER,LOCK,.25................................46356GT2
NUT,NYLOCK,1/4-20............................106091GT3
HINGE,DPL/SS.......................................212912GT4
NUT,WOOD,1/4-20..................................411652GT5
CONN,SQUEEZE,1/2NPT .38-.50,SM....27056GT6
WIRE CABLE,16/3 SJO,BULK...12-inches6918GT7
CONN. SQZ,1/2NPT .39-.56 MED..........17057GT8
WIRE CABLE,16/6,SO,BULK.....26-inches6540GT9
T-BOX,2.75 X 4.5 X 2.0...........................110775GT10
OUTLET CONVERSION KIT..................131153GT11
OUTLET CONVERSION KIT..................131153GT12
ANGLE-FOOT SWITCHMOUNT-25.25"........................................1
8316GT13
LOCKNUT,ELEC,1/2"..............................16935GT14
DECAL,750LB MAX. LOAD....................18523GT15
DECAL,NON-INSULATEDPLATFORM.............................................1
11857GT16
DECAL,RAISE........................................18221GT17
DECAL,LOWER".....................................18222GT18
SWITCH,FOOT CONTROL,DUAL..........18206GT19
FOOT CONTROL GUARD......................18207GT20
Part No. 20947 DPL 27
500 Platform ComponentsNovember 2018
503.1 Platform, Electrical, Style 2
28 DPL Part No. 20947
600 Power Groups November 2018
601.1 A.C. Power Assembly, Stone
Description Qty.Part No.Item
To platform electrical (Reference Figure 7,or Figure 8).............................................2
A
GROUND CONNECTOR,1/2".................46622GT1
NUT,HEX,1/4-20.....................................46357GT2
JUNCTION BOX ROUND.......................16558GT3
................................................................14
ANGLE,ELECTRIC BOX MOUNT..........26694GT4
WASHER,LOCK,.25................................16356GT5
SCREW,HHC,1/4-20 X .75......................16090GT6
WASHER,LOCK,#10 PLTD.....................16607GT7
SCREW,RHM,10-32 X 1.........................16147GT8
RELAY BOX MNT PLATE-7.0.................18359GT9
ENCLOSURE,FGELEC.,STOCK,7X5X4.............................1
8425GT10
CONN. SQZ,1/2NPT .39-.56 MED..........37057GT11
LOCKNUT,ELEC,1/2"6935GT12
Power Cord with Plug..............................110087GT13
CONDUIT,3"-COIL TUBE HOUSE-39"....16555GT14
CONDUIT,(4")-72"COILTUBE.................18116GT14
CONDUIT,3"-COIL TUBE HOUSE-52"....18322GT14
CONDUIT,3"-COIL TUBE HOUSE-62"....18323GT14
OUTLET BOX CAP.................................16633GT15
NUT,NYLOCK,1/4-20..............................16091GT16
OUTLET BOX,OVAL,(LL19)....................16632GT17
COIL CORD,16/6, SO,53" COIL.............120306GT18
COIL CORD,16/-6,SO,79" COIL.............121332GT18
BOLT,CARRIAGE,1/4-20 X .75,G2.........16878GT19
CONNECTOR,1/2 SET SCREW,MPT.....19226GT20
OUTLET CONDUIT-6.5...........................17941GT21
CONNECTOR,1/2 SET SCREW,FLEX....19227GT22
Contactor Box Lid, See Index #1023
CONTACTOR, MOTOR, 50/60 110V......17157GT24
CONTACTOR, MOTOR, 50/60 220V......17160GT24
SCREW,RHM,10-32 X .38......................16066GT25
SCREW,PHIL,PHM,6-32X.38,SF.TAP.....110153GT26
BOOM WELDMENT,STEEL-PSL24(10080)....................................................1
27
(component no longer available)
NUT,NYLOCK,10-32...............................16178GT28
SCREW,FILLISTER HM,10-32 X .75......18537GT29
Motor Wire #14-3 SO x 14".....................18355GT30
CONN,SQUEEZE,1/2NPT .38-.50,SM....27056GT31
CONNECTOR,070102-4-6 (6692)..........232(component no longer available)
HYD HOSE ASSY W/FITTINGS-16.25....211811GT33
Description Qty.Part No.Item
AC Power Unit (Reference Figure 11).....134
WIRE CABLE,16/4 SJO,BULK...32-inches6562GT35short platform
WIRE CABLE,16/3 SJO,BULK...28-inches6918GT36
PIN,CLEVIS,.75 X 2................................26545GT37
PIN,COTTER,.125 X 1.5.........................25361GT38
Hydraulic Cylinder (Reference Fig. 13)....239
ELBOW,080220-4-4................................217834GT40
ELBOW,080201-4-4................................217836GT41
HYDRA.STL.TUBE ASSY-DPL 4.75"......415046GT42
ELBOW,080202-4-4................................417835GT43
COUPLING,140138-4-4..........................28043GT44
VALVE,FLOW CONTROL A8-2101-00....26567GT45
CONNECTOR,070102-4-4......................46693GT46
HYD HOSE ASSY W/FITTINGS 28.25....28335GT47
HYD HOSE ASSY W/FITTINGS 34.25....28339GT47
HYD HOSE ASSY W/FITTINGS 33.25....28337GT48
HYD HOSE ASSY W/FITTINGS 27".......28981GT48
TEE,UNION,070401-4............................28342GT49
Part No. 20947 DPL 29
600 Power GroupsNovember 2018
601.1 A.C. Power Assembly, Stone
30 DPL Part No. 20947
600 Power Groups November 2018
602.1 D.C. Power Assembly, Stone
Description Qty.Part No.Item
To Platform Electrical (Ref. Fig. 7 or Fig.8).............................................................2
A
To Battery (Reference Figure 14)............2B
GROUND CONNECTOR,1/2"6622GT1
NUT,HEX,1/4-206357GT2
JUNCTION BOX ROUND.......................16558GT3
ANGLE,ELECTRIC BOX MOUNT..........26694GT4
WASHER,LOCK,.25................................26356GT5
SCREW,HHC,1/4-20 X .75......................26090GT6
WASHER,LOCK,#10 PLTD.....................26607GT7
SCREW,RHM,10-32 X 1.........................26147GT8
CONDUIT,3"-COIL TUBE HOUSE-39"....16555GT9
CONDUIT,(4")-72"COILTUBE.................18116GT9
CONDUIT,3"-COIL TUBE HOUSE-52"....18322GT9
CONDUIT,3"-COIL TUBE HOUSE-62"....18323GT9
OUTLET BOX CAP.................................16633GT10
NUT,NYLOCK,1/4-20..............................16091GT11
OUTLET BOX,OVAL,(LL19)....................16632GT12
COIL CORD,16/-6,SO,79" COIL.............121332GT13
CONNECTOR,1/2 SET SCREW,MPT.....19226GT14
OUTLET CONDUIT-6.5...........................17941GT15
CONNECTOR,1/2 SET SCREW,FLEX....19227GT16
BOLT,CARRIAGE,1/4-20 X .75,G2.........16878GT17
SCREW,HHC,3/8-16 X 1.25 GRD 5........16019GT19
NUT,NYLOCK,3/8-16..............................14828GT20
WASHER,LOCK,.375..............................16021GT21
WASHER,FLAT,USS,3/8",Y....................16097GT22
#6648 Bushing (2) #6647 Elbow (2) (OBS6/85)
23
Replaces
ELBOW,070220-4-6................................212340GT23
HYD HOSE ASSY W/FITTINGS 18.5".....28331GT24
DC Power Unit, 12V (Reference Figure12)...........................................................1
25
Hydraulic Cylinder (Reference Figure13)...........................................................2
26
PIN,COTTER,.125 X 1.5.........................25361GT27
PIN,CLEVIS,.75 X 2................................26545GT28
ELBOW,080201-4-4................................217836GT29
ELBOW,080220-4-4................................217834GT30
HYDRA.STL.TUBE ASSY-DPL 4.75"......415046GT31
ELBOW,080202-4-4................................417835GT32
COUPLING,140138-4-4..........................28043GT33
VALVE,FLOW CONTROL A8-2101-00....26567GT34
CONNECTOR,070102-4-4......................46693GT35
Description Qty.Part No.Item
HYD HOSE ASSY W/FITTINGS 33.25....28337GT36
HYD HOSE ASSY W/FITTINGS 27".......28981GT36
HYD HOSE ASSY W/FITTINGS 28.25....28335GT37
HYD HOSE ASSY W/FITTINGS 34.25....28339GT37
TEE,UNION,070401-4............................28342GT38
Part No. 20947 DPL 31
600 Power GroupsNovember 2018
602.1 D.C. Power Assembly, Stone
32 DPL Part No. 20947
600 Power Groups November 2018
603.1 A.C. Power Unit, Stone
Description Qty.Part No.Item
OBS.SEE 23375,8700 (1 EA.)................18217GT--
Motor, 1 H.P., 3450 RPM, 60 HZ.............115045GT1Incl. Capacitor
RELIEF VALVE KIT**..............................172321GT2
RELIEF VALVE KIT**..............................172321GT3
RELIEF VALVE KIT**..............................172321GT4
SEAL RING.............................................18727GT5
CHECK CAP & SEAL RING--STONE.....114219GT6
SPRING & BALL (CHECK) STONE,DC...18747GT7
END HEAD,AC STONE**OBS (7129).....18(component no longer available)
PUMP......................................................19(component no longer available)
VALVE,LOAD DELAY,.75 GPM, #3.........18730GT10
GASKET,RESERV.AC(SELL 2 PER)......18694GT11
BREATHER CAP, ALUMINUMPRODUCT..............................................1
6950GT12
COUPLER,GALV.....................................16995GT13
NIPPLE,GALV.,3/8 X 2.5.........................16994GT14
ELBOW,STREET,GALV.,3/8 NPT............16651GT15
RESERVOIR,2.5 GAL VERT.AC(8696)......................................................1
16
(component no longer available)
FILTER, PICK-UP, 149 MICRON**..........18723GT17
VALVE,RELEASECARTRIDGE,STONE..............................1
12439GT18
COVER, EMERG. LOWER HANDLE......110554GT19
LEVER, MANUAL RELEASE..................16947GT20
SOLENOID COVER................................16946GT21
SOLENOID ASSY. (50/60 120V).............122(component no longer available)
SOLENOID ASSY,220V,S6-4001-08*.....16976GT22
SOLENOID MOUNTING BRACKET.......16945GT23
RECTIFIER, 460 VOLT...........................111553GT24
Motor Capacitor......................................115044GT25
Part No. 20947 DPL 33
600 Power GroupsNovember 2018
603.1 A.C. Power Unit, Stone
34 DPL Part No. 20947
600 Power Groups November 2018
604.1 D.C. Power Unit
Description Qty.Part No.Item
DC Power Unit, 12v--
STRAP, MOTOR TERMINAL...................18748GT1
PUMP MOTOR SOLENOID....................17132GT2
Start Solenoid Mounting Strap................18733GT3
MOTOR KIT-STONE 12V DC REPLA**...115942GT4
BRUSH KIT,15942/29416 MOTOR***25664GT--
RELIEF VALVE KIT**..............................172321GT5
RELIEF VALVE KIT**..............................172321GT6
RELIEF VALVE KIT**..............................172321GT7
SEAL RING.............................................18727GT8
CHECK CAP & SEAL RING--STONE.....114219GT9
SPRING & BALL (CHECK) STONE,DC...18747GT10
Adaptor Manifold.....................................18744GT11
O-RING,RESERVIOR,DC.......................18693GT12
PUMP......................................................113component no longer available
BREATHER CAP, ALUMINUMPRODUCT..............................................1
6950GT14
ELBOW,STREET,GALV.,3/8 NPT............16651GT15
RESERVOIR,5 QT,VERT.DC..................18700GT16
FILTER, PICK-UP, 149 MICRON**..........18723GT17
COVER, EMERG. LOWER HANDLE......110554GT18
LEVER, MANUAL RELEASE..................16947GT19
SOLENOID, STONE, DC........................120obsolete, no longer available from supplier
VALVE,RELEASECARTRIDGE,STONE..............................1
12439GT21
SOLENOID MTG. BRACKET..................17134GT22
SOLENOID MTG. BRKT. SIDECOVER...................................................1
7135GT23
Part No. 20947 DPL 35
600 Power GroupsNovember 2018
604.1 D.C. Power Unit
36 DPL Part No. 20947
600 Power Groups November 2018
605.1 Hydraulic Cylinder Assembly
Description Qty.Part No.Item
CYLINDER,HYD-1.5 X 66 X 79.38 (8013)--(component no longer available)
CYLINDER,HYD-1.5X 53.25X 666969GT--
CYLINDER,HYD-1.5 X 32 X 45.388200GT--
CYLINDER,HYD-1.5X44 X 57.388201GT--
Barrel Assembly (Reference Only)1
Gland (Reference Only)2
Rod (Reference Only)3
Spacer (Reference Only)4
Locknut, Self Locking (Reference Only)5
SEAL KIT,FOR 1.13 ROD (LANTEX)......18931GT5
Wear Ring...............................................16
Rod Wiper...............................................17
Seal Back up Ring..................................18
Rod Seal.................................................19
Gland Static Seal....................................110
Rod Static Seal.......................................111
Piston Static Seal....................................112
Piston......................................................113
U-Cup......................................................114
Part No. 20947 DPL 37
600 Power GroupsNovember 2018
605.1 Hydraulic Cylinder Assembly
38 DPL Part No. 20947
600 Power Groups November 2018
606.1 Battery Pack Assembly
Description Qty.Part No.Item
BOOT,CABLE TERMINAL COVER.........196110GT1
SCREW,HHC,1/4-20 X 1.........................46888GT2
NUT,NYLOCK,1/4-20..............................46091GT3
BATT. CABLE CLAMP-RING,14.0..........18027GT4
BATT.CABLE,CLAMP-RING,30.0...........18028GT6
SCREW,RHM,10-32 X .5........................95094GT7
SWITCH,BATTERY,3102B......................18390GT8
WASHER,LOCK,.25................................36356GT9
SCREW,HHC,1/4-20 X .625....................18914GT10
GROUND WIRE ASSY-20" DPL.............18588GT11
WASHER,FLAT,MS,#10,Y.......................66146GT12
WASHER,LOCK,#10 PLTD.....................66607GT13
DECAL,CAUTION...................................18003GT14
DECAL,CHARGING INST.,DPL..............18004GT15
DECAL,GENIE"......................................18041GT16
SLIDING LID...........................................18226GT17
MOTOR COVER,PLASTIC-DPL**..........18225GT18
DECAL,BATT. DISCON. SWITCH...........19156GT19
NUT,NYLOCK,10-32...............................36178GT20
NUT,WING,1/4-20...................................28170GT21
WASHER,FLAT,USS,1/4"Y.....................26638GT22
CHANNEL-DPL BATT.HOLDDOWN-22"..............................................1
8344GT23
HOOK BOLT 14".....................................28345GT24
Battery Terminal Boot..............................18909GT25
BATTERY,12V GRP 4D,190 AH,DRY*.....157160GT26
WIRE,16 GA,GREEN,GXL........32-inches56331GT28short platform
TERMINAL,RING,RED,.313,INSUL........36830GT28
WIRE,16 GA,WHITE,GXL.........42-inches9617GT28long platform
WIRE,16 GA,BLACK,GXL.........32-inches9618GT28short platform
WIRE CABLE,16/3 SJO,BULK...24-inches6918GT29long platform
Part No. 20947 DPL 39
600 Power GroupsNovember 2018
606.1 Battery Pack Assembly
40 DPL Part No. 20947
600 Power Groups November 2018
607.1 Battery Charger Assembly
Description Qty.Part No.Item
CHARGER,115/60,DPL (8029)...............1--(component no longer available)
CHARGER,110/50,DPL..........................18030GT--
CHARGER,230/50,DPL..........................18031GT--
HEATSINK ASSY W/DIODES (23442)....127262GT1
Fuse assembly........................................19507GT2
AMMETER, 30 AMP...............................19505GT3
KNOB,TIMER..........................................18992GT4
CASE,COMPLETE 9815........................19503GT5incl: case, cover and mounting brackets
BUSHING,INSULATOR 7K-2..................18927GT6
RECEPTACLE-MOTOR BASE,115VAC.........................................................1
9509GT7
CORD SET,A.C.INPUT 9824..................19519GT7
CAPACITOR,6MFD,660VAC-CHARGR*........................1
13008-3GT8
CAPACITOR-3.0 MFD,660VAC 4142......19515GT9115 v/50 Hz, 230v/50 Hz models
TIMER,12HR,CHARGERMOD.#2002**..........................................1
8991GT10
Part No. 20947 DPL 41
600 Power GroupsNovember 2018
607.1 Battery Charger Assembly
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
2910087GT ...................2910153GT ...................19–2010319GT ...................33, 3510554GT ...................1310597GT ...................2710775GT ...................1311314GT ...................3311553GT ...................23, 25, 2711652GT ...................2911811GT ...................25, 2711857GT ...................2311974GT ...................2312161GT ...................1512238GT ...................17, 2012306GT ...................17, 2012307GT ...................2012310GT ...................2012311GT ...................2012312GT ...................2012313GT ...................3112340GT ...................15124163GT .................33, 3512439GT ...................13124685GT .................19–2012516GT ...................23, 25, 2712912GT ...................4113008-3GT ................1313854GT ...................2314185GT ...................33, 3514219GT ...................17, 19–2014341GT ...................17, 19–2014737GT ...................17, 19–2014740GT ...................2314815GT ...................231487GT .....................231488GT .....................17, 19–2014959GT ...................3315044GT ...................3315045GT ...................29, 3115046GT ...................17, 2015164GT ...................3515942GT ...................29, 3117834GT ...................29, 3117835GT ...................29, 3117836GT ...................1518632GT ...................2920306GT ...................29, 3121332GT ...................3525664GT ...................4127262GT ...................1728777GT ...................2731153GT ...................1531615GT ...................17, 19–2031707GT ...................13, 15, 17, 19–20, 23, 31
4828GT .....................
17, 204957GT .....................15, 395094GT .....................235167GT .....................235193GT .....................17, 20, 29, 315361GT .....................3956331GT ...................3957160GT ...................15, 17, 19–20, 316019GT .....................13, 15, 17, 19–20, 23, 31
6021GT .....................
13, 17, 19–206033GT .....................13, 17, 19–206034GT .....................17, 19–206050GT .....................17, 19–206052GT .....................17, 19–206054GT .....................296066GT .....................17, 19–206074-PROGT .............156082GT .....................
PagePart Number
13, 17, 19–20, 23, 25, 27, 29, 31
6090GT .....................
13, 15, 23, 25, 27, 29, 31, 39
6091GT .....................
136095GT .....................17, 19–206096GT .....................13, 15, 17, 19–20, 31
6097GT .....................
156145GT .....................15, 396146GT .....................29, 316147GT .....................13, 15, 17, 19–20, 23
6175GT .....................
29, 396178GT .....................136271GT .....................156326GT .....................13, 15, 17, 19–20, 23, 25, 27, 29, 31, 39
6356GT .....................
13, 29, 316357GT .....................206503GT .....................17, 19–206505GT .....................17, 206506GT .....................17, 206509GT .....................17, 19–206534GT .....................19–206538GT .....................276540GT .....................17, 19–206544GT .....................17, 20, 29, 316545GT .....................206548GT .....................29, 316555GT .....................29, 316558GT .....................296562GT .....................17, 19–206563GT .....................19–206564GT .....................29, 316567GT .....................19–206570GT .....................17, 206571GT .....................136600GT .....................136602GT .....................17, 206606GT .....................15, 17, 20, 29, 31, 39
6607GT .....................
17, 19–206610GT .....................17, 19–206611GT .....................29, 316622GT .....................29, 316632GT .....................29, 316633GT .....................236637GT .....................13, 15, 396638GT .....................33, 356651GT .....................136653GT .....................29, 316693GT .....................29, 316694GT .....................156700GT .....................156708GT .....................136714GT .....................17, 206782GT .....................396830GT .....................17, 19–206873GT .....................29, 316878GT .....................156884GT .....................13, 23, 396888GT .....................156889GT .....................156898GT .....................25, 27, 29, 396918GT .....................19–206928GT .....................19–206929GT .....................17, 19–206930GT .....................25, 27, 296935GT .....................336945GT .....................336946GT .....................33, 356947GT .....................33, 356950GT .....................376969GT .....................
PagePart Number
336976GT .....................336994GT .....................336995GT .....................25, 27, 297056GT .....................27, 297057GT .....................137105GT .....................137106GT .....................19–207108GT .....................19–20, 357132GT .....................357134GT .....................357135GT .....................19–207145GT .....................297157GT .....................297160GT .....................33, 3572321GT ...................17, 19–207267GT .....................17, 19–207268GT .....................157339GT .....................19–207701GT .....................29, 317941GT .....................138002GT .....................398003GT .....................398004GT .....................238008GT .....................238010GT .....................258014GT .....................138018GT .....................138026GT .....................398027GT .....................398028GT .....................418030GT .....................418031GT .....................238039GT .....................238040GT .....................23, 398041GT .....................238042GT .....................29, 318043GT .....................238044GT .....................208072GT .....................208073GT .....................29, 318116GT .....................19–208152GT .....................19–208153GT .....................398170GT .....................158179GT .....................378200GT .....................378201GT .....................158203GT .....................25, 278206GT .....................25, 278207GT .....................238211GT .....................158214GT .....................158215GT .....................338217GT .....................138220GT .....................25, 278221GT .....................25, 278222GT .....................398225GT .....................398226GT .....................138230GT .....................138243GT .....................138248GT .....................138253PGT ...................17, 19–208256GT .....................17, 19–208257GT .....................17, 19–208258GT .....................17, 19–208259GT .....................19–208260GT .....................19–208261GT .....................19–208262GT .....................19–208263GT .....................19–208264GT .....................19–208265GT .....................19–208266GT .....................19–208267GT .....................
PagePart Number
19–208268GT .....................19–208269GT .....................17, 19–208274GT .....................208275GT .....................208276GT .....................208277GT .....................208278GT .....................17, 19–208279GT .....................19–208280GT .....................138286GT .....................138289GT .....................138293GT .....................138295GT .....................238297GT .....................238303GT .....................238307GT .....................25, 278316GT .....................238319GT .....................29, 318322GT .....................29, 318323GT .....................318331GT .....................29, 318335GT .....................29, 318337GT .....................29, 318339GT .....................29, 318342GT .....................398344GT .....................398345GT .....................158347GT .....................158348GT .....................158349GT .....................158350GT .....................158352GT .....................298355GT .....................298359GT .....................238386GT .....................158387GT .....................158388GT .....................158389GT .....................398390GT .....................238393GT .....................298425GT .....................238460GT .....................238462GT .....................138467GT .....................138471GT .....................138473GT .....................17, 19–208474GT .....................17, 208475GT .....................17, 208478GT .....................238482GT .....................238496GT .....................17, 19–208514GT .....................25, 278523GT .....................298537GT .....................158548GT .....................158549GT .....................398588GT .....................158604GT .....................158608GT .....................17, 19–208613GT .....................19–208614GT .....................19–208615GT .....................19–208616GT .....................19–208617GT .....................19–208618GT .....................19–208621GT .....................19–208622GT .....................19–208623GT .....................19–208624GT .....................19–208625GT .....................158628GT .....................138679GT .....................138680GT .....................138686GT .....................358693GT .....................
42 DPL Part No. 20947
November 2018
Part Number Index
PagePart Number
338694GT .....................358700GT .....................33, 358723GT .....................33, 358727GT .....................338730GT .....................358733GT .....................358744GT .....................33, 358747GT .....................358748GT .....................398909GT .....................398914GT .....................418927GT .....................378931GT .....................29, 318981GT .....................418991GT .....................418992GT .....................1790337GT ...................139098GT .....................139138GT .....................399156GT .....................29, 319226GT .....................29, 319227GT .....................419503GT .....................419505GT .....................419507GT .....................419509GT .....................419515GT .....................419519GT .....................239596GT .....................239598GT .....................3996110GT ...................399617GT .....................399618GT .....................239638GT .....................
Part No. 20947 DPL 43
November 2018
Part Number Index (continued)
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
##5 Mast Section DPL18.....19–20#6648 Bushing (2) #6647 Elbow (2) (OBS6/85).....31
AA.C. Power Assembly, Stone (Reference Figure9, Page 17).....11
AC Power Unit (Reference Figure 11).....29Adaptor Manifold.....35AMMETER, 30 AMP.....41ANGLE,ELECTRIC BOX MOUNT.....29, 31ANGLE-DPL STRUT MOUNT---20"......17, 19–20
ANGLE-DPL/SP PLAT RAIL-72".....23ANGLE-DPL18SP CROSS BRACE-48".....19–20
ANGLE-FOOT SWITCH MOUNT-25.25".....25, 27
ANGLE-LP MAST CROSS BRACE-71.5.....17, 20
ANGLE-SIDE TOEBOARD,LP-96".....23ANGLE-SP MAST CROSS BRACE-54.5....17, 19–20
AXLE, IDLER WHEEL .75 X 4.01.....17, 19–20
BBarrel Assembly (Reference Only).....37Base Assembly and Ladder (Reference Figure2, page 4).....11
BASE WELDMENT, DPL, LONG.....13BASE WELDMENT-DPL, SHORT.....13BASE WELDMENT-DPL36.....13BATT. CABLE CLAMP-RING,14.0.....39BATT.CABLE,CLAMP-RING,30.0.....39Battery Pack Assembly (Reference Figure 14,page 28).....11
Battery Terminal Boot.....39BATTERY,12V GRP 4D,190 AH,DRY*.....39BOE LUBE.....17BOLT,CARRIAGE,1/4-20 X .75,G2.....29, 31BOOM WELDMENT,STEEL-PSL24(10080).....29
BOOT,CABLE TERMINAL COVER.....39BREATHER CAP, ALUMINUMPRODUCT.....33, 35
BRUSH KIT,15942/29416 MOTOR***.....35BUSHING,INSULATOR 7K-2.....41
CCABLE TERMINATION BRKT-1.50.....17, 20CAPACITOR,6 MFD,660VAC-CHARGR*.....41CAPACITOR-3.0 MFD,660VAC 4142.....41CASE,COMPLETE 9815.....41CHAIN MEDIUM, (BL-423)-49.5".....20CHAIN MEDIUM, (BL-423)-61.5".....20CHAIN MEDIUM, (BL-423)-70.5".....20CHAIN MEDIUM, (BL-423)-83.5".....20CHAIN TERM,UPPER,NO.1.....17CHAIN TERM-UPR(1 SLOT MED)ZINC.....19–20
CHAIN TERM-UPR(1 SLOT SM)-ZINC......19–20
CHAIN, LARGE, (AL-444)-49.5".....17, 19–20
CHAIN, LARGE, (AL-444)-61.5.....19–20CHAIN, LARGE, (AL-444)-70.5".....19–20CHAIN, LARGE, (AL-444)-83.5".....19–20CHAIN, SMALL (AL-422)--83.5".....20CHAIN, SMALL, (AL-422)-49.5".....20CHAIN, SMALL, (AL-422)-61.5".....20CHAIN, SMALL, (AL-422)-70.5".....20CHANNEL-DPL BATT.HOLD DOWN-22".....39CHARGER,110/50,DPL.....41CHARGER,115/60,DPL (8029).....41CHARGER,230/50,DPL.....41CHECK CAP & SEAL RING--STONE.....33, 35CLAMP,1.88,#30 X 1/4,RUB CUSH.....13CLEVIS BLOCK-4 SLOT STL.CASTG.......17, 19–20
CLIP, GIBSON GRIP.....13COIL CORD,16/-6,SO,79" COIL.....29, 31COIL CORD,16/6, SO,53" COIL.....29CONDUIT,(4")-72"COILTUBE.....29, 31CONDUIT,3"-COIL TUBE HOUSE-39"....29, 31CONDUIT,3"-COIL TUBE HOUSE-52"....29, 31CONDUIT,3"-COIL TUBE HOUSE-62"....29, 31CONDUIT-59.44"DPL30 BRACE,LH.....13CONDUIT-59.44"DPL30 BRACE,RH.....13CONDUIT-70.19"DPL36 BRACE,LH.....13CONDUIT-70.19"DPL36 BRACE,RH.....13CONDUIT-95.5" TOW HANDLE DPL.....15CONDUIT-MAST BRACE,LH-40.94".....13CONDUIT-MAST BRACE,LH-51.69".....13CONDUIT-MAST BRACE,RH-40.94".....13CONDUIT-MAST BRACE,RH-51.69".....13CONN,SQUEEZE,1/2NPT .38-.50,SM.......25, 27, 29
CONN. SQZ,1/2NPT .39-.56 MED......27, 29CONNECTOR,070102-4-4.....29, 31CONNECTOR,070102-4-6 (6692).....29CONNECTOR,1/2 SET SCREW,FLEX.......29, 31
CONNECTOR,1/2 SET SCREW,MPT.....29, 31Contactor Box Lid, See Index #10.....29CONTACTOR, MOTOR, 50/60 110V.....29CONTACTOR, MOTOR, 50/60 220V.....29CORD SET,A.C.INPUT 9824.....41COUPLER,GALV......33COUPLING,140138-4-4.....29, 31COVER, EMERG. LOWER HANDLE.....33, 35CYLINDER,HYD-1.5 X 32 X 45.38.....37CYLINDER,HYD-1.5 X 66 X 79.38 (8013).....37CYLINDER,HYD-1.5X 53.25X 66.....37CYLINDER,HYD-1.5X44 X 57.38.....37
DDC Power Unit, 12v.....35DC Power Unit, 12V (Reference Figure 12)...31DECAL,"DANGER".....25DECAL,"DUAL".....23DECAL,750LB MAX. LOAD.....25, 27DECAL,BATT. DISCON. SWITCH.....39DECAL,CAUTION.....39DECAL,CHARGING INST.,DPL.....39DECAL,GENIE".....23, 39DECAL,LIFT".....23DECAL,LOCK CASTER" YELLOW.....13DECAL,LOWER".....25, 27DECAL,NON-INSULATED PLATFORM......25, 27
DECAL,OPER.INSTR.,DPL.....13DECAL,PERSONNEL".....23DECAL,RAISE.....25, 27DECAL,READ ENCLOSED INSTR......13DPL12 #4/DPL18 #6-MAST SEC-50".....19–20DROP OUT CYL.WELD,DPL-PAINTED.....13
EELBOW,070220-4-6.....31ELBOW,080201-4-4.....29, 31ELBOW,080202-4-4.....29, 31ELBOW,080220-4-4.....29, 31ELBOW,STREET,GALV.,3/8 NPT.....33, 35ENCLOSURE,FG ELEC.,STOCK,7X5X4.....29END HEAD,AC STONE**OBS (7129).....33EYEBOLT,5/16-18 X 2.25.....17, 20
FFILLER STRIP,#4 COL.BOTTOM-5.....17, 20FILLER STRIP,(COL.#4 TOP)--3".....19–20FILTER, PICK-UP, 149 MICRON**.....33, 35FLATBAR-LADDER SUPPT,DPL-12.5".....13FLATBAR-PULLEY MNT BLK,DPL-1.5......17, 19–20
FOOT CONTROL GUARD.....25, 27FOOTPAD SERVICE KIT.....15Fuse assembly.....41
GGASKET,RESERV.AC(SELL 2 PER).....33GATE LATCH CASTING--DRILLED.....23Gland (Reference Only).....37Gland Static Seal.....37GROUND CONNECTOR,1/2".....29, 31GROUND WIRE ASSY-20" DPL.....39
HHANDLE BALL KNOB.....15HANDLE, VINYL, ( RED ) 5".....23HANDLE,LEVELING JACK,SHRT-ZINC.....15HEATSINK ASSY W/DIODES (23442).....41HINGE CASTING.....23HINGE,DPL/SS.....23, 25, 27HOOK BOLT 14".....39HYD HOSE ASSY W/FITTINGS 18.5".....31HYD HOSE ASSY W/FITTINGS 27".....29, 31HYD HOSE ASSY W/FITTINGS 28.25....29, 31HYD HOSE ASSY W/FITTINGS 33.25....29, 31HYD HOSE ASSY W/FITTINGS 34.25....29, 31HYD HOSE ASSY W/FITTINGS-16.25.....29HYDRA.STL.TUBE ASSY-DPL 4.75".....29, 31Hydraulic Cylinder (Reference Fig. 13).....29Hydraulic Cylinder (Reference Figure 13)....17, 20, 31
IIDLER WHEEL W/BEARING-LG.....17, 19–20IDLER WHEEL W/BEARING-MEDIUM......19–20
IDLER WHEEL W/BEARING-SM.....19–20INSTRUCT.TUBE W/CAPS-1.75 X 12.....13
JJUNCTION BOX ROUND.....29, 31
44 DPL Part No. 20947
November 2018
Part Description Index
KKIT,CASTER,SW,LOCK.....13KNOB,TIMER.....41
LLADDER ASSEMBLY-DPL12/18.....13LADDER ASSEMBLY-DPL24.....13LADDER ASSEMBLY-DPL36.....13LADDER END CAP%%.....13LEVEL,BUBBLE.....13LEVELING JACK CASTING, DPL.....15LEVER, MANUAL RELEASE.....33, 35LOCK PIN BRK,LWR.DPL/STAB-ZINC.....15LOCK PIN PLUNGER-LONG, ZINC.....23Locknut, Self Locking (Reference Only).....37LOCKNUT,ELEC,1/2".....25, 27, 29LOCKPIN BRK,UPP.DPL/STAB-ZINC%.....15LOWER CHAIN TERM WELD. #3 WIDE.....17, 20
LOWER CHAIN TERM WELD.#4NARRW.....17, 20
LWR TERM-LG CHAIN W/3.50" ROD.....17, 20LWR TERM-LG CHAIN W/5.5" ROD.....17, 20LWR TERM-MED CHAIN W/3.50" ROD.....20LWR TERM-MED CHAIN W/4.25" ROD.....20LWR TERM-SM CHAIN W/3.50" ROD.....20LWR TERM-SM CHAIN W/4.25" ROD.....20
MMast Assembly, DPL-12 (Reference Figure 4,page 8).....11
MAST SECTION,#1, DPL-30,71.25".....19–20MAST SECTION,#1-DPL-12, 50".....17, 19–20MAST SECTION,#1-DPL-24, 62".....19–20MAST SECTION,#1-DPL-36, 84".....19–20MAST SECTION,#2, DPL-24, 62".....19–20MAST SECTION,#2, DPL18, 50".....17, 19–20MAST SECTION,#2, DPL30, 71.25".....19–20MAST SECTION,#2, DPL36, 84".....19–20MAST SECTION,#3, DPL-24, 62".....19–20MAST SECTION,#3, DPL18, 50".....17, 19–20MAST SECTION,#3, DPL30, 71.25".....19–20MAST SECTION,#3, DPL36, 84".....19–20MAST SECTION,#4, DPL-18, 50".....17, 19–20MAST SECTION,#4, DPL-24, 62".....19–20MAST SECTION,#4, DPL30, 71.25".....19–20MAST SECTION,#4, DPL36, 84".....19–20MAST SECTION,#5, DPL-24, 62".....19–20MAST SECTION,#5, DPL30, 71.25".....19–20MAST SECTION,#5, DPL36, 84".....19–20MAST SECTION,#6, DPL-24, 62".....19–20MAST SECTION,#6, DPL30, 71.25".....19–20MAST SECTION,#6, DPL36, 84".....19–20Motor Capacitor.....33MOTOR COVER,PLASTIC-DPL**.....39MOTOR KIT-STONE 12V DC REPLA**.....35Motor Wire #14-3 SO x 14".....29Motor, 1 H.P., 3450 RPM, 60 HZ.....33
NNIPPLE,GALV.,3/8 X 2.5.....33NUT,HEX,1/4-20.....13, 29, 31NUT,HEX,3/8-24.....17, 19–20NUT,HEX,JAM,1/2-13.....13, 17, 19–20NUT,LP NYLOCK,1/4-20.....15NUT,NYLOCK,1/4-20.....13, 15, 23, 25, 27, 29, 31, 39
NUT,NYLOCK,10-32.....29, 39NUT,NYLOCK,3/8-16.....13, 15, 17, 19–20, 23, 31
NUT,NYLOCK,5/16-18.....17, 20NUT,WING,1/4-20.....39NUT,WOOD,1/4-20.....23, 25, 27
OO-RING,RESERVIOR,DC.....35OBS.SEE 23375,8700 (1 EA.).....33OUTLET BOX CAP.....29, 31OUTLET BOX,OVAL,(LL19).....29, 31OUTLET CONDUIT-6.5.....29, 31OUTLET CONVERSION KIT.....27Outrigger Assembly (Reference Figure 3, page6).....11
PPIN ASSY,STAB-RET.,DPL30,36.....15PIN,.25 X 2.88, LIFTARM.....23PIN,CLEVIS,.75 X 2.....17, 20, 29, 31PIN,COTTER,.125 X 1.5.....17, 20, 29, 31PIN,GROOVED- .156 X .75.....19–20PIN,GROOVED- .200 X .75*.....17, 19–20PIN,ROLL,SST,.25 X 2.25.....23Piston.....37Piston Static Seal.....37PLAT. ADJ.MOUNTING WELD-DPL.....23PLATE,SHAFT SUPPORT,ZINC PLTD.......17, 19–20
Platform Electric, Style 1 (Reference Figure 7,page 15).....11
PLATFORM FRAME WELDMENT-(LP).....23PLATFORM FRAME WELDMENT-(SP).....23Platform Railing Assembly (Reference Figure6, page 13).....11
PLYWOOD PLATFORM 72 X 26 (DPL).....23PLYWOOD PLATFORM 96 X 26 (DPL).....23Power Cord with Plug.....29PULLEY GUARD-DPL MAST.....17, 19–20PULLEY W/BEARING.....17, 19–20PUMP.....33, 35PUMP MOTOR SOLENOID.....19–20, 35
RRAILING CATCH CASTING--DRILLED.....23Railing Latch Casting, vert. pin type (OBS7/85).....23
RAILING LOCK HANDLE--ZINC.....23RAILING WELDMENT-DPL/LP.....23RAILING WELDMENT-DPL/SP.....23RECEPTACLE-MOTOR BASE,115 VAC.....41RECTIFIER, 460 VOLT.....33RELAY BOX MNT PLATE-7.0.....29RELIEF VALVE KIT**.....33, 35RESERVOIR,2.5 GAL VERT.AC (8696).....33RESERVOIR,5 QT,VERT.DC.....35RIVET,MAGNALOK,.192 #4.....13RIVET,MAGNALOK,.192 #7.....23RIVET,STL,STL.MAN,P,.25 X .25.....13Rod (Reference Only).....37Rod Seal.....37Rod Static Seal.....37Rod Wiper.....37ROD,LEVELING JACK,12"***.....15ROLLER KIT(SL,PLC,AWP1) QTY 1.....17, 19–20
ROLLER, NYLATRON,1.5 O.D.**.....17, 19–20
SSCREW,FHM,10-32 X 1.....17, 19–20SCREW,FHS,1/4-20 X .75.....17, 19–20SCREW,FHS,1/4-20 X 1.5.....17, 19–20SCREW,FHS,3/8-16 X 2 GRD.8.....17, 19–20SCREW,FILLISTER HM,10-32 X .75.....29SCREW,HHC,1/2-13 X 1.25 GR5.....13SCREW,HHC,1/2-13 X 2 GR5.....17, 19–20SCREW,HHC,1/2-13 X 4.....13SCREW,HHC,1/2-13 X 4.5,GRD.8.....13SCREW,HHC,1/4-20 X .5.....15SCREW,HHC,1/4-20 X .625.....39SCREW,HHC,1/4-20 X .75.......13, 17, 19–20, 23, 25, 27, 29, 31
SCREW,HHC,1/4-20 X 1.....13, 23, 39SCREW,HHC,1/4-20 X 1.5.....15SCREW,HHC,1/4-20 X 1.75.....23SCREW,HHC,1/4-20 X 2.25.....15SCREW,HHC,1/4-20 X 2.5.....15SCREW,HHC,3/8-16 X 1.....13, 15, 17, 19–20, 23
SCREW,HHC,3/8-16 X 1.25 GRD 5.....15, 17, 19–20, 31
SCREW,HHC,3/8-16 X 2.25.....15SCREW,HHC,3/8-16 X 3.....15SCREW,HHC,3/8-16 X 3.75 GD 5.....15SCREW,HHS,3/8-24 X .5,ZINC.....17, 19–20SCREW,PHIL,PHM,6-32X.38,SF.TAP.....29SCREW,RHM,10-32 X .38.....29SCREW,RHM,10-32 X .5.....15, 39SCREW,RHM,10-32 X .75.....17, 20SCREW,RHM,10-32 X 1.....29, 31Seal Back up Ring.....37SEAL KIT,FOR 1.13 ROD (LANTEX).....37SEAL RING.....33, 35SIDE FRAME -67.13".....13SLIDING LID.....39SNAP PIN,(RD.NOSE)-GATE LATCH.....23SOLENOID ASSY,220V,S6-4001-08*.....33SOLENOID ASSY. (50/60 120V).....33SOLENOID COVER.....33SOLENOID MOUNTING BRACKET.....33SOLENOID MTG. BRACKET.....35SOLENOID MTG. BRKT. SIDE COVER.....35SOLENOID, STONE, DC.....35Spacer (Reference Only).....37SPACER, IDLER WHEEL.....17, 19–20SPACER, IDLER WHEEL "CONDUIT"....19–20SPACER, SLEEVE, .375X2.0.....15SPLIT RING, 1.00 DIA.....23SPRING.....23SPRING & BALL (CHECK) STONE,DC.....33, 35
SPRING,LOCK PIN.....23STAB.ATTACH.BRKT,DPL - ZINC.....15STABILIZER HINGE BRACKET-ZINC.....15STABILIZER MNT.BRKT.CASTING.....15Start Solenoid Mounting Strap.....35STRAP, MOTOR TERMINAL.....35SWINGING K.P. STOP ANGLE-1.0.....23SWITCH,BATTERY,3102B.....39SWITCH,FOOT CONTROL,DUAL.....25, 27
TT-BOX,2.75 X 4.5 X 2.0.....27TEE,UNION,070401-4.....29, 31TENSION CABLE KIT-DPL,ALL MDLS......17, 20
Part No. 20947 DPL 45
November 2018
Part Description Index (continued)
TERMINAL,RING,RED,.313,INSUL......39TIMER,12HR,CHARGER MOD.#2002**.....41To Battery (Reference Figure 14).....31To Platform Electrical (Ref. Fig. 7 or Fig. 8)....31To platform electrical (Reference Figure 7, orFigure 8).....29
TUBE-20.125" UPPER STABILIZER.....15TUBE-22.375" LOWER STABILIZER.....15TUBE-35" DPL OUTRIGGER.....15TUBE-40.125" UPPER STABILIZER.....15TUBE-44.375" LOWER STABILIZER.....15TUBE-64.5" DPL OUTRIGGER.....15TUBE-70.78"GATE,DPL.....23
UU-Cup.....37
VVALVE,FLOW CONTROL A8-2101-00.......29, 31
VALVE,LOAD DELAY,.75 GPM, #3.....33VALVE,RELEASE CARTRIDGE,STONE.....33, 35
WWASHER, SHIM,.765 X 1.312 X .093.....19–20WASHER,FLAT,MS,#10,Y.....15, 39WASHER,FLAT,USS,1/2",Y.....13WASHER,FLAT,USS,1/4"Y.....13, 15, 39WASHER,FLAT,USS,3/8",Y......13, 15, 17, 19–20, 31
WASHER,LOCK,#10 PLTD.......15, 17, 20, 29, 31, 39
WASHER,LOCK,.25.....13, 15, 17, 19–20, 23, 25, 27, 29, 31, 39
WASHER,LOCK,.375....13, 15, 17, 19–20, 23, 31
WASHER,LOCK,0.5".....13, 17, 19–20WASHER,SHIM,.375 X.625X.016 AL....17, 19–20
WASHER,SHIM,.375 X.625X.033 ST....17, 19–20
WASHER,SHIM,.5 X .875 X .063.....17, 19–20WASHER,SHIM,.625 X 1.188X.064.....15WASHER,SHIM,.75 X 1.125 X.030......17, 19–20
WASHER,SPRING .402 X.787 X.031.....15WASHER,STAR,EXTERNAL,.375.....15Wear Ring.....37WIRE CABLE,16/3 SJO,BULK....25, 27, 29, 39WIRE CABLE,16/4 SJO,BULK.....29WIRE CABLE,16/6,SO,BULK.....27WIRE,16 GA,BLACK,GXL.....39WIRE,16 GA,GREEN,GXL.....39WIRE,16 GA,WHITE,GXL.....39
46 DPL Part No. 20947
November 2018
Part Description Index (continued)
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Part No. 20947 DPL 47
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Part Description Index (continued)
48 DPL Part No. 20947
November 2018
Fitting Cross References
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50 DPL Part No. 20947
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52 DPL Part No. 20947
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Fitting Cross References (Continued)
Parts M
anualD
PL
to SN
1501-915
Part No.20947
Rev A4