September 2012 - Changhong Technology By implementing . excellent management systems. CHT group...

48
September 2012

Transcript of September 2012 - Changhong Technology By implementing . excellent management systems. CHT group...

Page 1: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

September 2012

Page 2: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …
Page 3: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Company Overview

Shenzhen Changhong Technology Co., Ltd. (CHT) is a world-leader in plastic mold manufacturing and high-precision injection molded parts. We deliver assembly and sub-assembly services as well as product design

& development in the Medical, OA, Automotive and IT fields. Additionally, we offer post-production services, including printing,

packaging, trading and logistics.

Page 4: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

You are welcome to visit any or all of our facilities at any time to suit you.

Our headquarters & industrial base are located in Shenzhen.

Additional branches are located in: Shenzhen Hong Kong He Yuan Shanghai An Hui

中国 P.R.C.

Page 5: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Introduction

By implementing excellent management systems CHT group provides consistently high-tech and high quality molds, plastic products and medical consumables to our customers around the world. CHT group is continually awarded quality

golden medals and contribution honors by our customers and holds more than 30 design and innovation patents.

TS 16949 ISO 9001 ISO 14001 ISO 13485 FDA GMP CE

Page 6: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Introduction

By implementing excellent management systems CHT group provides consistently high-tech and high quality molds, plastic products and medical consumables to our customers around the world. CHT group is continually awarded quality

golden medals and contribution honors by our customers and holds more than 30 design and innovation patents.

TS 16949 ISO 9001 ISO 14001 ISO 13485 FDA GMP CE

Page 7: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Introduction

By implementing excellent management systems CHT group provides consistently high-tech and high quality molds, plastic products and medical consumables to our customers around the world. CHT group is continually awarded quality

golden medals and contribution honors by our customers and holds more than 30 design and innovation patents.

TS 16949 ISO 9001 ISO 14001 ISO 13485 FDA GMP CE

Page 8: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

CHT group’s annual capacity of: 500 mold sets is realized by 70 numerical

machining & 2D / 3D measuring machines; 6,000 tons of plastic parts come from our 180+

precision molding machines; An assembly capacity of 10 million sets per

year, delivered by our 1,400-strong staff - of which 400 are skilled technicians.

…making us a first-choice for large companies the world-over.

For medical parts, our Shenzhen-based

4,000m² 100K clean room enables the strictest environment control and conforms to the highest quality injection standards.

Page 9: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

CHT group’s annual capacity of: 500 mold sets is realized by 70 numerical

machining & 2D / 3D measuring machines; 6,000 tons of plastic parts come from our 180+

precision molding machines; An assembly capacity of 10 million sets per

year, delivered by our 1,400-strong staff - of which 400 are skilled technicians.

…making us a first-choice for large companies the world-over.

For medical parts, our Shenzhen-based

4,000m² 100K clean room enables the strictest environment control and conforms to the highest quality injection standards.

Page 10: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

CHT group’s annual capacity of: 500 mold sets is realized by 70 numerical

machining & 2D / 3D measuring machines; 6,000 tons of plastic parts come from our 180+

precision molding machines; An assembly capacity of 10 million sets per

year, delivered by our 1,400-strong staff - of which 400 are skilled technicians.

…making us a first-choice for large companies the world-over.

For medical parts, our Shenzhen-based

4,000m² 100K clean room enables the strictest environment control and conforms to the highest quality injection standards.

Page 11: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

1. Honesty and trust is everything Trust in our talent to maintain an open and creative approach to

challenges. Treasure our trusting and long-term relationships with clients.

2. Our staff are our most-valued asset We train talent to ensure that Client requirements are always met. We nurture talent that has the ability to think independently and

operate in unison.

Page 12: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Create Value for the Customer, Benefit Society

Exceed the customer’s expectations Respect and grow with the staff Compete not only on price, but also on ability

Page 13: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …
Page 14: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Shareholders

Shenzhen Boomingshing Medical

Device Co., Ltd.

Board of Directors

Shenzhen Changhong Technology Co., Ltd.

Heyuan Changhong Precision

Machinery Technology Co., Ltd.

Advisory Board

Chairman

Chonghong Technology (Hong Kong)

Co., Ltd. (trading & logistics)

Shanghai Changmei Precision Moulds Ltd.

Wuhu Changhong Technology Co., Ltd.

Shuochang (Shanghai) Precision Plastic Molding Co., Ltd.

East China CHT Headquarters South China Hong Kong

The CHT group is a customer driven, world-leading provider of innovative

injection tooling, plastics and medical consumables.

• Manufacturing • Product Design • Mold Making • Molding

• Marketing • Administration

Page 15: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Core Business

The CHT Group provides a complete manufacturing chain for office-automation equipment, high-precision medical parts and structural and cosmetic automotive parts.

From requirements gathering to delivery of the finished product, we are a one-stop shop for meeting your needs.

Core Products: High-Precision Molds Plastic Injection Parts High-Grade Medical Consumables

Page 16: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

MANUFACTURABILITY QTY / YEAR Tooling for OA, Auto and Medical Consumables 500 sets Plastic parts for OA and Auto Industries 4,000 tons Plastic parts for Medical Consumables 2,000 tons

Page 17: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Changhong Technology specializes in manufacturing molds for large and complex parts in high volumes, either as single unit items or multi-part assembled units.

We have mold workshops in two plants (Shenzhen & Shanghai), with the following equipment:

MAIN EQUIPMENT BRANDS MACHINE ORIGIN QTY (sets)

Wire EDM machine Sodick Japan 8

EDM Machine Sodick Japan 24

High Speed Machining Center

Seiki / DMG Fanuc / Okuma

Japan / Germany / Taiwan 24

Roboline OPS-INGERSOLL Germany 1

Precision Grinding Machine Okamoto Japan / Taiwan 10

2.5 / 3D coordinate measuring machine

Brown & Sharp / Zeiss

Germany / Switzerland 11

Page 18: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

With 4 injection molding workshops in 4 locations within China, we have capabilities with most common plastics

We offer clamping ranges from 50 to 1,000 tons and a shot weight up to 3kg / 3,000g.

TONNAGE MACHINE MANUFACTURER

SHENZHEN CHANGHONG

SHENZHEN BOOMINGSHING HEYUAN SHANGHAI SHUOCHANG /

CHANGMEI TOTALS BY TONNAGE

50T - 200T JSW・Niigata・Haitian 37 9 11 37 94

200T - 450T JSW・Toshiba・Haitian 22 2 15 14 53

450T - 500T Toshiba・Haitian 7 6 1 14

500T - 750T Toshiba・Haitian 16 3 19

750T – 1,000T Haitian 4 1 5

TOTALS BY LOCATION 86 11 32 56 185

Page 19: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Assembly Screen Printing Hot Stamping

FACILITIES QTY. (set)

Pad printer 4 sets

Oil spray-painting 2 sets

Hot stamping machine 2 sets

Ultrasonic welding machine 2 sets

Assembly line 10 sets

We also offer a wide range of additional services to ensure your every need is met in good time and at the right price:

Page 20: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Since its inception, Changhong has been manufacturing auto-parts (cosmetic and structural) for both domestic and International markets, including U.S.A., Europe and Japan.

Buckle System Parts Interior Panel Parts

Auto Exhaust Component Oil Pump Housing Auto Chair Cover Plate

Automotive Engine Parts

Page 21: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Below are further examples of automotive parts developed for a wide range of clients:

Page 22: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Our special abilities in high-volume plastic parts ensures we remain a key supplier to major Japanese industrial groups – in particular in the Office Automation sector.

We cherish such customers and their high exacting standards of quality (class A).

MFP Host

Gear Wheel & Axis

MFP Paper Tray Assembly Mini Copier Assembly

Printer Transmission Shaft Printer Host Core

Page 23: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

CHT subsidiary Shenzhen Boomingshing Medical Device Co., Ltd. leads the field in advanced research programs in the development and production of medical consumables.

Deep Well Plate

Various Tips

Vacuum Blood Collection Tube

Inoculating Loop

Cell Strainer

COC Tube

Page 24: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …
Page 25: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …
Page 26: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

To be efficient in the development of your product, our R&D team are experts in Design for Manufacturing (DFM) as well as manufacturing automation to ensure results of the highest quality.

Below is a list of the software our R&D team specializes in: CAD (Pro/E) CAM (Power mill) CAE (Mold Flow)

ROLE # STAFF

Management 8

Project Management 10

Engineering (CAD / CAM) 34

Machining (CNC, EDM) 30

Assembly 23

Polish 7

Quality Management 13

Testers 4

Other Technicians 28

TOTAL 157

CHT TALENT

Page 27: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

1. Complete product design solutions available, to suit various client requirements

Page 28: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

2. Simulation - conducted by moldflow software

Clear analysis of the resin flow during filling so as to: Predict the cooling balance, stress, deformation and contractions of the injection parts. Advise proper location of the cooling system, thickness of the wall, location of the gate. Avoid the design defects and shorten the development cycle.

AIM: To gain client approval of

production mold after only one trial

Page 29: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

3. Consult in the development of new products, providing a complete DFM report

CASE STUDY: Key client Brooks engaged CHT in a COC multi-hole plate project at the early development stages when we offered some modification suggestions based on our years of experience. By simultaneously completing product and mold design, the development cycle, cost and defect rate were all greatly reduced.

New Products

Side by Side CHT Technical Team

Product Engineer

Page 30: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Cell Culture Lab Cell Culture

Clinical Diagnosis Reagent Kit

1536 – COP Vial Plate

Page 31: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Reduces pain thanks to: Straight shaft versus conical design More comfortable tip Thinner cannula walls Slimmer overall shaft diameter High-strength needle

Reduces residue in the needle shaft Meets all health & safety requirements

This new product:

As part of our strategy to maintain industry leadership in the medical consumables field and in response to end-user feedback, we are proud to present a break-through technology for the production of insulin pen needles.

Insulin Pen Needle We expect this technology to also apply to other needle applications in the near future, including: Pediatrics Cosmetic surgery Sports Therapy General Medicine

Page 32: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

A. Currently available pen needles B. CHT ODM pen needle (ready now) C. CHT target for short-term production standards (in R&D)

A B C

Page 33: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

All required tooling for the trial production of the following items are now open and ready for your consideration as an addition to your ODM medical consumables.

Page 34: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

A

A

B

B

A CHT DFM report will consider the following aspects: mold base proper processing method cooling system location for sliders & runners etc.

产品信息 - PART DETAIL 材料 (Material): PS-HI 容胶温度 (Mold melt temp): 230℃ 产品最厚胶位 (Thinnest Wall):

料号 (Part Number) : 495F 模具温度 (Mold temp): 35℃ 产品最薄胶位 (Thickest Wall):0.6mm

缩水率 (Shrinkage): 5/1000 外形尺寸(Size of Product ):267.60 X 141.72 X 33.42

模具信息 - MOLD SPECIFICATION 穴数 (Cavity): 1*2 前模仁钢料 (Cavity steel): NAK80 成型吨位 (Machine tonnage): 350T

模具类型 (Mould type): HR 后模仁钢料 (Core steel): NAK80 成型周期 (Molding cycle): 40S

模具寿命 (Mold life): 100万 行位钢料 (Slide steel): 无 水口重量 (Runner weight): 0

斜顶钢料 (Lifter steel): 8407

Page 35: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Roboline 35 days / 6 People

Traditional method 50 days / 20 People

CHT has invested in the German-made ROBOLINE system, enabling round-the-clock mold-making.

With a reduction in man-hours, production time and errors, the ROBOLINE adds to our ever-expanding list of competitive advantages. As an example, when machining a mold to be fixed on a 350 Ton injection molding machine, the efficiency varies as follows:

Page 36: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Mold Design Standard Mold Processing Standard Mold Inspection Standard

CHT maintains a series of standards in mold making, to ensure high efficiency and high quality. For example, every dimension of every component must be inspected in our measuring room before going to next the next stage for processing.

Page 37: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …
Page 38: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Measuring Room

Global Certifications

Gold Medal

Class A Supplier

For each of our products, CHT defines an adapted and rigorous monitoring plan, to guarantee complete control of our processes throughout the production cycle.

Individual inspection of parts leaving the production line guarantees a high standard of quality. We are ISO9001:2008, ISO/TS 16949:2009 and ISO14001 certified. We are regularly awarded medals by our customers for our contribution to their success.

Page 39: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

To understand the demands of customer as well as maintain the highest level of customer satisfaction, the team is absorbed in RD, and communicates with both customer and supplier closely.

Professional technology teams and key partnerships worldwide guarantee high quality products which meet the requirements of customer.

U.S.A.

England

Switzerland

Japan

Holland Germany

Thailand Vietnam

Malaysia

Page 40: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

OK

Order Evaluating

Failure Mode & Effects Analysis

Design Verifying

Full Size Inspection

Production Part Approval Process

IQC

OQC IPQC

NG

QA

Material IN

Customer Satisfaction

Customer Feedback

Drawing Evaluation

Accuracy Control

Verify Fitting

Molding Test

Page 41: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

9

4

56

8

2

3

7

110

OUT

OUT

IN

OUT

IN

OUTIN

OUT

IN

OUT

IN

OUT

IN

OUT

IN

OUT

IN

INOUT IN

Persistent Improving

Customer Feedback

After Service

Charge Collection

Delivery Service

Schedule Following

Transfer Information for

Change

Design Communication

Order Evaluating

Quotes With DFM

CUSTOMER SATISFACTION

Page 42: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

This image cannot currently be displayed.

Order Accepting CFT

Evaluating

Design & Program

Material Purchasing

Mold Part Machining

Mold Fitting

Trial Molding Mold

Improving

Product Evaluating

Trial Production

Preparing for Production

Mass Production

Packaging Shipment

Technology Service

Page 43: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

IQC and warehousing OK

Inventory Mold repair

NG

NG Inspect.

OK

NG

Assembling

Metal fusing Oil spraying Printing Hot stamping

Inspection NG

Mass pro.

OK

OK

Inspection/Shipment

Material trans.

Warehousing

Material sourcing

Inspection

Single part

OK

Page 44: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …
Page 45: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Enlarge Automotive Market Share To build business relationships with renowned

overseas manufacturers and suppliers of auto parts. Note: At present, the main automotive customers of

note are China giants Chery and BYD. Action: Improve manufacturing ability and efficiency

by importing 5-axis CNC machine (in process)

Page 46: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Expand R&D & Maintain Medical Industry Leadership

Further business relations with industry giants Thermo Fisher, Bio-Rad and Brooks to develop ever-improving high-level medical parts

Build the R&D center for medical consumables to further boost the technology level of our company

Continue to lead the field in medical industry technology development and innovation.

Page 47: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

Expand Current OA Business Expand sales to our core clients

(Konica Minolta, Brother and Ricoh) Increase trade with customers such as Canon

and FUJI Xerox Improve the company value chain Achieve this goal: Turn into a complete OA

equipment EMS that is capable of design, manufacturing, molding and assembly

Page 48: September 2012 - Changhong Technology By implementing . excellent management systems. CHT group provides . consistently high-tech and high quality molds, plastic …

We gladly welcome any questions.