September 2012 - Changhong Technology By implementing . excellent management systems. CHT group...
Transcript of September 2012 - Changhong Technology By implementing . excellent management systems. CHT group...
September 2012
Company Overview
Shenzhen Changhong Technology Co., Ltd. (CHT) is a world-leader in plastic mold manufacturing and high-precision injection molded parts. We deliver assembly and sub-assembly services as well as product design
& development in the Medical, OA, Automotive and IT fields. Additionally, we offer post-production services, including printing,
packaging, trading and logistics.
You are welcome to visit any or all of our facilities at any time to suit you.
Our headquarters & industrial base are located in Shenzhen.
Additional branches are located in: Shenzhen Hong Kong He Yuan Shanghai An Hui
中国 P.R.C.
Introduction
By implementing excellent management systems CHT group provides consistently high-tech and high quality molds, plastic products and medical consumables to our customers around the world. CHT group is continually awarded quality
golden medals and contribution honors by our customers and holds more than 30 design and innovation patents.
TS 16949 ISO 9001 ISO 14001 ISO 13485 FDA GMP CE
Introduction
By implementing excellent management systems CHT group provides consistently high-tech and high quality molds, plastic products and medical consumables to our customers around the world. CHT group is continually awarded quality
golden medals and contribution honors by our customers and holds more than 30 design and innovation patents.
TS 16949 ISO 9001 ISO 14001 ISO 13485 FDA GMP CE
Introduction
By implementing excellent management systems CHT group provides consistently high-tech and high quality molds, plastic products and medical consumables to our customers around the world. CHT group is continually awarded quality
golden medals and contribution honors by our customers and holds more than 30 design and innovation patents.
TS 16949 ISO 9001 ISO 14001 ISO 13485 FDA GMP CE
CHT group’s annual capacity of: 500 mold sets is realized by 70 numerical
machining & 2D / 3D measuring machines; 6,000 tons of plastic parts come from our 180+
precision molding machines; An assembly capacity of 10 million sets per
year, delivered by our 1,400-strong staff - of which 400 are skilled technicians.
…making us a first-choice for large companies the world-over.
For medical parts, our Shenzhen-based
4,000m² 100K clean room enables the strictest environment control and conforms to the highest quality injection standards.
CHT group’s annual capacity of: 500 mold sets is realized by 70 numerical
machining & 2D / 3D measuring machines; 6,000 tons of plastic parts come from our 180+
precision molding machines; An assembly capacity of 10 million sets per
year, delivered by our 1,400-strong staff - of which 400 are skilled technicians.
…making us a first-choice for large companies the world-over.
For medical parts, our Shenzhen-based
4,000m² 100K clean room enables the strictest environment control and conforms to the highest quality injection standards.
CHT group’s annual capacity of: 500 mold sets is realized by 70 numerical
machining & 2D / 3D measuring machines; 6,000 tons of plastic parts come from our 180+
precision molding machines; An assembly capacity of 10 million sets per
year, delivered by our 1,400-strong staff - of which 400 are skilled technicians.
…making us a first-choice for large companies the world-over.
For medical parts, our Shenzhen-based
4,000m² 100K clean room enables the strictest environment control and conforms to the highest quality injection standards.
1. Honesty and trust is everything Trust in our talent to maintain an open and creative approach to
challenges. Treasure our trusting and long-term relationships with clients.
2. Our staff are our most-valued asset We train talent to ensure that Client requirements are always met. We nurture talent that has the ability to think independently and
operate in unison.
Create Value for the Customer, Benefit Society
Exceed the customer’s expectations Respect and grow with the staff Compete not only on price, but also on ability
Shareholders
Shenzhen Boomingshing Medical
Device Co., Ltd.
Board of Directors
Shenzhen Changhong Technology Co., Ltd.
Heyuan Changhong Precision
Machinery Technology Co., Ltd.
Advisory Board
Chairman
Chonghong Technology (Hong Kong)
Co., Ltd. (trading & logistics)
Shanghai Changmei Precision Moulds Ltd.
Wuhu Changhong Technology Co., Ltd.
Shuochang (Shanghai) Precision Plastic Molding Co., Ltd.
East China CHT Headquarters South China Hong Kong
The CHT group is a customer driven, world-leading provider of innovative
injection tooling, plastics and medical consumables.
• Manufacturing • Product Design • Mold Making • Molding
• Marketing • Administration
Core Business
The CHT Group provides a complete manufacturing chain for office-automation equipment, high-precision medical parts and structural and cosmetic automotive parts.
From requirements gathering to delivery of the finished product, we are a one-stop shop for meeting your needs.
Core Products: High-Precision Molds Plastic Injection Parts High-Grade Medical Consumables
MANUFACTURABILITY QTY / YEAR Tooling for OA, Auto and Medical Consumables 500 sets Plastic parts for OA and Auto Industries 4,000 tons Plastic parts for Medical Consumables 2,000 tons
Changhong Technology specializes in manufacturing molds for large and complex parts in high volumes, either as single unit items or multi-part assembled units.
We have mold workshops in two plants (Shenzhen & Shanghai), with the following equipment:
MAIN EQUIPMENT BRANDS MACHINE ORIGIN QTY (sets)
Wire EDM machine Sodick Japan 8
EDM Machine Sodick Japan 24
High Speed Machining Center
Seiki / DMG Fanuc / Okuma
Japan / Germany / Taiwan 24
Roboline OPS-INGERSOLL Germany 1
Precision Grinding Machine Okamoto Japan / Taiwan 10
2.5 / 3D coordinate measuring machine
Brown & Sharp / Zeiss
Germany / Switzerland 11
With 4 injection molding workshops in 4 locations within China, we have capabilities with most common plastics
We offer clamping ranges from 50 to 1,000 tons and a shot weight up to 3kg / 3,000g.
TONNAGE MACHINE MANUFACTURER
SHENZHEN CHANGHONG
SHENZHEN BOOMINGSHING HEYUAN SHANGHAI SHUOCHANG /
CHANGMEI TOTALS BY TONNAGE
50T - 200T JSW・Niigata・Haitian 37 9 11 37 94
200T - 450T JSW・Toshiba・Haitian 22 2 15 14 53
450T - 500T Toshiba・Haitian 7 6 1 14
500T - 750T Toshiba・Haitian 16 3 19
750T – 1,000T Haitian 4 1 5
TOTALS BY LOCATION 86 11 32 56 185
Assembly Screen Printing Hot Stamping
FACILITIES QTY. (set)
Pad printer 4 sets
Oil spray-painting 2 sets
Hot stamping machine 2 sets
Ultrasonic welding machine 2 sets
Assembly line 10 sets
We also offer a wide range of additional services to ensure your every need is met in good time and at the right price:
Since its inception, Changhong has been manufacturing auto-parts (cosmetic and structural) for both domestic and International markets, including U.S.A., Europe and Japan.
Buckle System Parts Interior Panel Parts
Auto Exhaust Component Oil Pump Housing Auto Chair Cover Plate
Automotive Engine Parts
Below are further examples of automotive parts developed for a wide range of clients:
Our special abilities in high-volume plastic parts ensures we remain a key supplier to major Japanese industrial groups – in particular in the Office Automation sector.
We cherish such customers and their high exacting standards of quality (class A).
MFP Host
Gear Wheel & Axis
MFP Paper Tray Assembly Mini Copier Assembly
Printer Transmission Shaft Printer Host Core
CHT subsidiary Shenzhen Boomingshing Medical Device Co., Ltd. leads the field in advanced research programs in the development and production of medical consumables.
Deep Well Plate
Various Tips
Vacuum Blood Collection Tube
Inoculating Loop
Cell Strainer
COC Tube
To be efficient in the development of your product, our R&D team are experts in Design for Manufacturing (DFM) as well as manufacturing automation to ensure results of the highest quality.
Below is a list of the software our R&D team specializes in: CAD (Pro/E) CAM (Power mill) CAE (Mold Flow)
ROLE # STAFF
Management 8
Project Management 10
Engineering (CAD / CAM) 34
Machining (CNC, EDM) 30
Assembly 23
Polish 7
Quality Management 13
Testers 4
Other Technicians 28
TOTAL 157
CHT TALENT
1. Complete product design solutions available, to suit various client requirements
2. Simulation - conducted by moldflow software
Clear analysis of the resin flow during filling so as to: Predict the cooling balance, stress, deformation and contractions of the injection parts. Advise proper location of the cooling system, thickness of the wall, location of the gate. Avoid the design defects and shorten the development cycle.
AIM: To gain client approval of
production mold after only one trial
3. Consult in the development of new products, providing a complete DFM report
CASE STUDY: Key client Brooks engaged CHT in a COC multi-hole plate project at the early development stages when we offered some modification suggestions based on our years of experience. By simultaneously completing product and mold design, the development cycle, cost and defect rate were all greatly reduced.
New Products
Side by Side CHT Technical Team
Product Engineer
Cell Culture Lab Cell Culture
Clinical Diagnosis Reagent Kit
1536 – COP Vial Plate
Reduces pain thanks to: Straight shaft versus conical design More comfortable tip Thinner cannula walls Slimmer overall shaft diameter High-strength needle
Reduces residue in the needle shaft Meets all health & safety requirements
This new product:
As part of our strategy to maintain industry leadership in the medical consumables field and in response to end-user feedback, we are proud to present a break-through technology for the production of insulin pen needles.
Insulin Pen Needle We expect this technology to also apply to other needle applications in the near future, including: Pediatrics Cosmetic surgery Sports Therapy General Medicine
A. Currently available pen needles B. CHT ODM pen needle (ready now) C. CHT target for short-term production standards (in R&D)
A B C
All required tooling for the trial production of the following items are now open and ready for your consideration as an addition to your ODM medical consumables.
A
A
B
B
A CHT DFM report will consider the following aspects: mold base proper processing method cooling system location for sliders & runners etc.
产品信息 - PART DETAIL 材料 (Material): PS-HI 容胶温度 (Mold melt temp): 230℃ 产品最厚胶位 (Thinnest Wall):
料号 (Part Number) : 495F 模具温度 (Mold temp): 35℃ 产品最薄胶位 (Thickest Wall):0.6mm
缩水率 (Shrinkage): 5/1000 外形尺寸(Size of Product ):267.60 X 141.72 X 33.42
模具信息 - MOLD SPECIFICATION 穴数 (Cavity): 1*2 前模仁钢料 (Cavity steel): NAK80 成型吨位 (Machine tonnage): 350T
模具类型 (Mould type): HR 后模仁钢料 (Core steel): NAK80 成型周期 (Molding cycle): 40S
模具寿命 (Mold life): 100万 行位钢料 (Slide steel): 无 水口重量 (Runner weight): 0
斜顶钢料 (Lifter steel): 8407
Roboline 35 days / 6 People
Traditional method 50 days / 20 People
CHT has invested in the German-made ROBOLINE system, enabling round-the-clock mold-making.
With a reduction in man-hours, production time and errors, the ROBOLINE adds to our ever-expanding list of competitive advantages. As an example, when machining a mold to be fixed on a 350 Ton injection molding machine, the efficiency varies as follows:
Mold Design Standard Mold Processing Standard Mold Inspection Standard
CHT maintains a series of standards in mold making, to ensure high efficiency and high quality. For example, every dimension of every component must be inspected in our measuring room before going to next the next stage for processing.
Measuring Room
Global Certifications
Gold Medal
Class A Supplier
For each of our products, CHT defines an adapted and rigorous monitoring plan, to guarantee complete control of our processes throughout the production cycle.
Individual inspection of parts leaving the production line guarantees a high standard of quality. We are ISO9001:2008, ISO/TS 16949:2009 and ISO14001 certified. We are regularly awarded medals by our customers for our contribution to their success.
To understand the demands of customer as well as maintain the highest level of customer satisfaction, the team is absorbed in RD, and communicates with both customer and supplier closely.
Professional technology teams and key partnerships worldwide guarantee high quality products which meet the requirements of customer.
U.S.A.
England
Switzerland
Japan
Holland Germany
Thailand Vietnam
Malaysia
OK
Order Evaluating
Failure Mode & Effects Analysis
Design Verifying
Full Size Inspection
Production Part Approval Process
IQC
OQC IPQC
NG
QA
Material IN
Customer Satisfaction
Customer Feedback
Drawing Evaluation
Accuracy Control
Verify Fitting
Molding Test
9
4
56
8
2
3
7
110
OUT
OUT
IN
OUT
IN
OUTIN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
INOUT IN
Persistent Improving
Customer Feedback
After Service
Charge Collection
Delivery Service
Schedule Following
Transfer Information for
Change
Design Communication
Order Evaluating
Quotes With DFM
CUSTOMER SATISFACTION
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Order Accepting CFT
Evaluating
Design & Program
Material Purchasing
Mold Part Machining
Mold Fitting
Trial Molding Mold
Improving
Product Evaluating
Trial Production
Preparing for Production
Mass Production
Packaging Shipment
Technology Service
IQC and warehousing OK
Inventory Mold repair
NG
NG Inspect.
OK
NG
Assembling
Metal fusing Oil spraying Printing Hot stamping
Inspection NG
Mass pro.
OK
OK
Inspection/Shipment
Material trans.
Warehousing
Material sourcing
Inspection
Single part
OK
Enlarge Automotive Market Share To build business relationships with renowned
overseas manufacturers and suppliers of auto parts. Note: At present, the main automotive customers of
note are China giants Chery and BYD. Action: Improve manufacturing ability and efficiency
by importing 5-axis CNC machine (in process)
Expand R&D & Maintain Medical Industry Leadership
Further business relations with industry giants Thermo Fisher, Bio-Rad and Brooks to develop ever-improving high-level medical parts
Build the R&D center for medical consumables to further boost the technology level of our company
Continue to lead the field in medical industry technology development and innovation.
Expand Current OA Business Expand sales to our core clients
(Konica Minolta, Brother and Ricoh) Increase trade with customers such as Canon
and FUJI Xerox Improve the company value chain Achieve this goal: Turn into a complete OA
equipment EMS that is capable of design, manufacturing, molding and assembly
We gladly welcome any questions.