Sensor and Machine Safety Specialists for the Automotive Industry
Transcript of Sensor and Machine Safety Specialists for the Automotive Industry
Banner Engineering Corp.
Commitment Resources and support Core product technologies Application solutions for automotive
Bob Fayfield
Commitment to the Auto Industry
Over forty years in the sensing industry Continuous innovation with core technologies High quality, low cost – lean manufacturing Product engineering – focused on
customer solutions Global support – direct support in all key markets:
Americas, China, Japan, Korea, Europe and India
Resources and Support For the Automotive Industry
Global automotive support group Key account management Affiliation with TURCK Local automotive specialists Specific and modified products for
customer needs
Cost Savings for Your Process
Cost savings focus through innovative solutions: – Error and mistake proofing– Quality inspection– Traceability– Operator guidance– Bin and part picking – Pick-to-Light – Process monitoring– Operator and machine safety
Reduce waste, improve productivity and increase quality
“Banner offers products that help create efficiencies”
Product Technologies
Photoelectrics Ultrasonics Indicators Measurement and Specialty Vision Vision Lighting Bar Code and OCR/OCV Machine Safety SureCross™ Wireless
Photoelectrics
Largest manufacturer inNorth America
Full product range and economical to apply
WORLD-BEAM® products includinglaser, fiber optic, fixed-field and adjustable-field
Robust designs optimized for automotive applications – error proofing
Standardized mounting and protective options
Ultrasonic
Wide offering of discrete and analog sensors
"TEACH" programming Measuring resolutions to 1 mm Error proofing problem solvers Effective for nut detection,
body or part positioning
Indicators
EZ-LIGHT™ – operatorguidance solutions
Visual management Pick-to-Light – “bin picking” Alarm and process status Material call Andon indication Kaizen – POKA-YOKE
New Product – TL50 Tower Light
TL50 Tower Light –better than “Stack Lights”!
Single piece – order what you need with one part number
Audible models available Long-life LEDs >100,000 hours Low-power consumption Rugged design, IP65 Online configuration tool for
easy ordering
Measurement
Wide range of solutions –Laser TOF, Ultrasonic and Arrays
Precision measurement to 10 micron
Quality and position verification Weld nut detection Error proofing –
problem solvers
Vision
PresencePLUS® – machine vision sensors including bar code and OCR/OCV
High-performance – high-value solutions
Easy-to-Use – FREE software Flexible mounting and
packaging – IP68 available Optimized features for
automotive applications Powerful interface including
ActiveX and EtherNet/IP
New Product – iVu Image Sensor
iVu Image Sensor does not need a PC! Innovative, simple
design – can solve many applications easily
Includes touch screen display for set up and monitoring
Offline software emulator to create application set up
Ethernet option for Industrial networking
New Product – IP68 P4 PresencePLUS
Rugged IP68 version of the popular P4 vision sensor
Uses same IP68 lens cover and ring lights
Provides heavy-duty protection in welding areas and other harsh environments
Core Technology – Vision Lighting
Extensive, low-cost selection of lighting
Self-regulated designs for stability and consistency
Global product with local support High-Intensity and IP68 options Ring, Area, Back, Linear Array,
On-axis, Low-angle, Spot and Fluorescent
Variety of mounting brackets and accessories
Vision Bar Code and OCR/OCV
PresencePLUS® Traceability Solution High performance – high value Powerful character string compare tool Low-cost, high-resolution available
for very small code/textBar Code Reads 2D data matrix ECC200
and 1D linear code Pin stamp code compatible
Optical Character Recognition Fast communication over serial
or Ethernet Easy process to build character library
Safety
Full range of machine safety products
EZ-SCREEN® light curtains Safety Controller
– Lean cell solution Muting interface and control Two-hand controls Guard interlock switches PICO-GUARD™ for hazardous
areas – paint booth Unique mounting solutions Application expertise
New Products –Light Curtain and Scanner
EZ-SCREEN® LP Safety Light Curtain Low-profile housing with continual sensing from
top to bottom Same features as the standard heavy-duty product Unique mounting features and
cascade available
Safety Scanner – AG4-4E Laser scanner for area guarding applications 30 to 150 mm resolutions up to 4 m
sensing range Easy to configure software Eight programmable field pairs
New Product –Safety Controller with Ethernet
SC22-3E includes Ethernet interface for non-safety status data
Compatible with EtherNet/IP and Modbus/TCP
32 “virtual” outputs can be programmed to track I/O, system and fault status
All Safety Controller versions will support seven languages
Certifications include UL, CE cat 4, PL e and SIL3
Wireless I/O Network
SureCross™ 900 MHz or 2.4 GHz radio-based input/output system
Uses FHSS RF technology FlexPower™ battery Nodes
offer true wireless solutions Rugged IP67 enclosures Applications:
– Simple cable replacement– Process and machine
monitoring– Process and logistics
applications on the factory floor
New Products – SureCross™ Wireless
M-GAGE™ Node in round housing for vehicle detection
DXER9, 900 MHz Ethernet Radio DX99 Intrinsically-safe, Class I Div1
FlexPower Nodes DX80…C Class I Div 2 Housing option
for Gateways and Nodes User Configuration Tool (UCT)
– Simple software and USB to Gateway interface
Key Applications
Weld nut detection Part in place Attribute verification Operator load station Traceability Position and orientation Material handling Metal stamping Measure and gauge Part pick, guide and alarm Operator safety
Weld Nut Detection
Pierce Nut Inspection PresencePLUS® P4 OMNI
Weld Nut VerificationPresencePLUS® PROII–IP68
Weld Nut OrientationPresencePLUS® P4 GEO
Weld Nut Presence LT3 – Laser Sensor
Part in Place
Panel Clip Detection R55 and Fiber Sensors
Kit Component PresenceWORLD-BEAM® QS18AF
Attribute VerificationPresencePLUS® PROII
Operator Load StationQ60 Adjustable-field Sensor
Attribute and Quality Verification
Model IdentificationPresencePLUS® PROII – IP68
Valve Seat PresenceWORLD-BEAM® QS18 Expert ™
HVAC Diverter Plate Detect Q60AF – Background Suppression Sensor
Glass Print VerificationPresencePLUS® P4 OMNI
Attribute/Quality Verification
Button InspectionPresencePLUS® P4 GEO
Short Shot DetectionPresencePLUS® P4 OMNI
Interior Trim InspectionPresencePLUS® P4 GEO
Tire Ply Verification PresencePLUS® P4 EDGE
Operator Load Station
Operator Load Station Example
Quality InspectionPresencePLUS® PROII
Part in PlaceLT3 Laser Sensor
Part in Place WORLD-BEAM® QS30EDV Contrast Sensor
Traceability – Bar Code
2D Bar CodePresencePLUS® PROII–IP68
1D Linear Bar CodePresencePLUS® P4 BCR
2D Bar CodePresencePLUS® P4 BCR 1.3
2D Bar Code PresencePLUS® PROII
Sort and Inspect by Color
Fuse Color VerificationPresencePLUS® PROII COLOR
Fastener SortingPresencePLUS® P4 GEO
Inspection Mark SortingQC50 – Color Sensor
Color VerificationPresencePLUS® P4 COLOR OMNI
Metal Stamping Inspection
Stamped Part Inspection PresencePLUS® PROII
Strip FeedWORLD-BEAM® QS18LAF
Part EjectLX Series
Hole VerificationEZ-ARRAY™ – Measuring Light Screen
Bead Inspection
Bead Verification P4 Sealed OMNI
Bead or Sealant Inspection PresencePLUS® P4 OMNI
Passing BeadApplication
Failing Bead Application
Material Handling
Part Present DX80 SureCross™ Wireless
Part PresentWORLD-BEAM® QS18FF
Pallet PositionSLM – Slot Sensor
Hole Position and Winking CheckPD45 – Laser Sensor
Sort
Color Sorting QC50 – Color Sensor
Model SortingEZ-ARRAY™ – Measuring Light Screen
Leading Edge PositionWORLD-BEAM® Q12LP
Stamped Part SortingPresencePLUS® PROII
Position and Orientation
Part In PlaceLT3 – Laser Sensor
Leading Edge DetectionWORLD-BEAM® QS18LAF
Insert OrientationPresencePLUS® PROII
Cap OrientationPresencePLUS® P4 GEO
Measure and Gauge
Distance MeasurementQT50U – Ultrasonic Sensor
Height DetectionLT7 – Laser Sensor
Edge GuidingPresencePLUS® P4 EDGE
Position Gauging LT3 – Laser Sensor
Cable Replace and Process Monitorwith Wireless Network
End Effector SensingSureCross™ DX80
Rotary TablesSureCross™ DX80
Material HandlingSureCross™ DX80
Process MonitoringSureCross™ DX80
Process Status and Alarm
Operational StatusM18 – EZ-LIGHT™
Machine StatusK50L – EZ-LIGHT™
TL50 – EZ-LIGHT™ Sensor EmulatorT30 – EZ-LIGHT™
Pick-to-Light
Part PickPVD – EZ-LIGHT™
Part PickVTB – EZ-LIGHT™
Part PickK50FF – EZ-LIGHT™
Part PickK50FF – EZ-LIGHT™
Operator Guide
Part-in-PlaceK50LP – EZ-LIGHT™
Andon InitiationVTB – EZ-LIGHT™
Part-in-PlaceK50L Sensor Emulator – EZ-LIGHT™
Sequencing K50PB – EZ-LIGHT™
Operator Safety
Entry-Exit MutingEZ-SCREEN® Grid
Door Interlock SI-HG80 Hinge Switch
Paint Cell Guarding PICO-GUARD™ Grid
Machine Guarding Safety interface Modules
Operator Safety
Machine StopRP-LS42 Rope Pull
Guard LockingSI-LS42
Two-Hand ControlAT-GM and STB
Press Safety EZ-SCREEN®
Operator Safety for Explosive Areas
Work Cell SolutionsPICO-GUARD™
Perimeter GuardingPICO-GUARD™ Point
Door InterlockPICO-GUARD™ Switch
Door InterlockPICO-GUARD™ HD Switch
Unique Banner Solutions
Products modified for automotive with PUR pigtail QDs
Mounting solutions and protective brackets Connectivity – I/O module compatible Customer specific products
High-Current Slot SensorSLM Series
Weld Tip Inspection with Air PurgeR55F with Fiber Optic