SensaGuard Integrated Latch Installation Instructions · 2020-03-12 · 4 Rockwell Automation...

Installation InstructionsOriginal Instructions

SensaGuard Integrated Latch(These instructions are for the Series B version only)Catalog Numbers 440N-Z21SS3PA, 440N-Z21SS3PB, 440N-Z21SS3PH, 440N-Z21SS3PJ, 440N-Z21US3PA, 440N-Z21US3PB, 440N-Z21US3PH, 440NZ21US3PJ

Summary of ChangesAdded Misalignment on page 3.

IntroductionInstallation must be in accordance with the following instructions and specifications and implemented by suitable competent personnel. Adherence to the recommended maintenance instructions forms part of the warranty.

This unit is not to be used as a mechanical stop. Guard stops and guides must be fitted.

This device is intended to be part of the safety-related control system of a machine. Before installation, a risk assessment is performed to determine whether the specifications of this device are suitable for all foreseeable operational and environmental characteristics.

Topic PageSummary of Changes 1Introduction 1Technical Specifications 2Approximate Dimensions 2Mounting Information 2Misalignment 3Diagnostic 3Typical 8-Pin Unit Wiring Diagram 3Timing Diagram 4Troubleshooting 4Commissioning — Unique Coded Units 5Application Wiring Examples 6Recommended Safety Control Interfaces 12Maintenance and Repair 12Declaration of Conformity 12

WARNING: Do not defeat, tamper, remove, or bypass this unit. Severe injury to personnel could result.

ATTENTION: This device must be provided with a 24V DC PELV or SELV power supply that conforms to the requirements of 414-3 of IEC 60364-4-41 where provisions have been taken. To confirm that, even if there’s an internal fault, the voltage at the outgoing terminals cannot exceed 60V DC.Improper selection or installation of the device affects the integrity of the safety systems.Personal injury or death, property damage, or economic loss can result.Comply with ISO 14119 including accessibility to the installation, arrangement and mounting, possible substitute actuation, access to the escape release, motivation to defeat, and actuation mode.

ATTENTION: Management controls, working procedures, training, and additional protective measures can be used to minimize the motivation to defeat and to manage the use and availability of spare actuators.Comply with IEC 13857 and ISO 13855 for guard openings and minimum (safe) distances.Comply with IEC 62061 or ISO 13849-1 and ISO 13849-2 for functional safety.

ATTENTION: Read this document and the documents that are listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install. It is required that you familiarize yourself with installation and connection instructions and requirements of all applicable codes, laws, and standards.In accordance with applicable codes of practice, suitably trained personnel are required to implement installation, adjustments, service initiation, use, assembly, disassembly, and maintenance. If this equipment is used in a manner that the manufacturer does not specify, the protection that is provided by the equipment can be impaired.

SensaGuard Integrated Latch Installation Instructions

Technical Specifications Approximate DimensionsFigure 1 - Switch and Actuator [mm (in.)]

Mounting Information

1. Position the switch and actuator so they are aligned with each other.2. Mount the switch and actuator to the removable guard, door, or gate.

Recommended fastener size — M6.

Figure 2 - Nut Torque Specification (a)

AttributeLow (Standard) Coding: 440N-Z21SS3PA, 440N-Z21SS3PB, 440N-Z21SS3PH, 440N-Z21SS3PJHigh (Unique) Coding: 440N-Z21US3PA, 440N-Z21US3PB, 440N-Z21US3PH, 440N-Z21US3PJ

Safety Ratings

StandardsSafety Classification

IEC 60947-5-3, Cat. 4 PLe Per ISO 13849-1, Type 4 Interlock Device according to ISO 14119 with either low (standard) or high (unique) coding, SIL CL3 per IEC 62061 and IEC 61508

Functional Safety DataPLe Cat 4 according to ISO 13849Always send to PDF for functional safetySee publication SAFETY-SR001.

CertificationsCE marked for all applicable directives, c-UL-us(UL 508), and TÜV.rok.auto/certifications

Operating Characteristics

Sensing Distance, Assured ON 5 mm (0.2 in.) Both pool pieces must be in contact with striker plate.

Sensing Distance, Assured OFF 32 mm (1.25 in.)

Operating Voltage 24V DC +10%/-15% Class 2 SELV or PELV power supply

Response Time (Off) 45 ms

Utilization Category according to IEC 60947-5-2Uele

DC-12 and DC-1324V200 mA

Frequency of Operating Cycle 0.25 Hz

Operating Current, min 1 mA

Off-state Output Current < 0.5 mA

No-load Supply Current < 50 mA

Load Current, max 200 mA

Voltage Drop < 1.5V

Switches Connected in Series Unlimited. See Timing Diagram on page 4

Case Material Grilamid

Actuator Material Grilamid/PBT

Outputs

Safe State De-energized (2 x PNP, 0V), AUX energized (1 x PNP, 24V

Run State Energized (2 x PNP, 24V), AUX de-energized (1 x PNP, 0V)

Mechanical

Sensor Case Material Red Grilamid

Actuator Case Material Red Grilamid/PBT

Environmental

Operating Temperature -25…+70 °C (-13…+158 °F)

Relative Humidity 5…95%

Washdown Rate NEMA 3, 4X, 12, 13, IP66, IP67, IP69K

Shock and Vibration IEC 60068-2-27 — 30 g (1.1 oz), 11 msIEC 60068-2-6 — 10…55 Hz

Pollution Degree IEC 60947-1 — 3

Electro-magnetic Compatibility (EMC)

Electrostatic Discharge ESD IEC 61000-4-2: 8 kV air discharge; 4 kV contact discharge

Radiated EMF immunity IEC 61000-4-3: 20V/m; 10V/m (1…6 GHz)

Electrical Fast Transient/Burst Immunity IEC 61000-4-4: ±2 kV

Conducted Immunity IEC 61000-4-6: 10V

Rated Impulse Withstand Voltage IEC 60947-1: 1 kV

Protection Short circuit, overload, reverse polarity, overvoltage, loss of ground

IMPORTANT Do not over torque the mounting hardware.

(a) Switch/Actuator: 2.20 N•m (19.5 in•lb)

7.0(0.28)

62.5(2.46)

11.8 (0.46)

30.0(1.18)

53.98 (2.13)75.8 (2.98)88.0 (3.46)

27.0(1.06)

8.0(0.32)

21.5(0.85)

6.5(0.26)

15.0(0.59)

30.0(1.18)

80.13 (3.16)

100.0 (3.94)

87.0 (3.43)

32.0 (1.26)

8.0(0.32)7.0

(0.28)

15 N (3 lb) Typical

45 N (10 lb) Typical

Latch Force Setting

Low

Medium

High

2 Rockwell Automation Publication 440N-IN009B-EN-P - March 2020

https://literature.rockwellautomation.com/idc/groups/literature/documents/sr/safety-sr001_-en-e.pdfhttps://rok.auto/certifications


Figure 3 - Sliding Door

Figure 4 - Hinged Door

Misalignment50 mm (1.97 in.) side-to-side orientation.

Figure 5 - Striker Plate

Diagnostic

See Unique Coded Diagnostic on page 5 for learning process errors.

Typical 8-Pin Unit Wiring Diagram

Recommended connection cable, 2 m (6.5 ft)—889D-F8AB-2. Replace the 2 with 5 (5 m [16.4 ft]) or 10 (10 m [32.8 ft]) for standard cable lengths.

440N-ASDB Mounting Bracket

440N-ASDBMounting Bracket

440N-AHDB Mounting Bracket

Stainless Steel Cover Plate

Both pole pieces must be in contact with the striker plate.

Unit Indicators

Status/Diagnostic Indicator

State Status TroubleshootingOff Not powered —Red OSSD not active —

Green OSSD active —

Green flash Power up test or OSSD inputs not validCheck 24V DC on OSSD inputs

(yellow and red wire)

Red flash 1 Hz flash OSSD fault4 Hz flash internal fault

OSSD fault—check OSSD outputs are not shorted to GND, 24V DC, or each other.

Cycle power.

Pin Number Wire Color Signal1 White Aux. Output C2 Brown +24V DC3 Green —4 Yellow OSSD 2 Input5 Gray OSSD 1 Output6 Pink OSSD 2 Output7 Blue 0V8 Red OSSD 1 Input

3 - NA8 - OSSD 1 Input

2 - 24V DC

1 - Auxiliary Output4 - OSSD 2 Input5 - OSSD 1 Output

6 - OSSD 2 Output7 - 0V

Rockwell Automation Publication 440N-IN009B-EN-P - March 2020 3


Timing Diagram

TroubleshootingFigure 6 - Series Circuit

IMPORTANT See Technical Specifications on page 2 for Certification information and ratings.

0 ms 45 ms 50 ms 55 ms

S11 S12

S21 S22 S34

A1 13S52

A2 14

23

24

33 41

34 42

MSR127TP440R-N23132

Blue

GrayPink

YellowRed

Brown

SensaGuard Sensor

SensaGuard Actuator

Blue

GrayPink

YellowRed

Brown

SensaGuard SensorUnit 2 Unit 3Unit 1

SensaGuard Actuator

BlueGrayPinkYellowRedBrown

SensaGuard Sensor

SensaGuard Actuator

Response Time: Safety outputs turn OFFInitial Conditions: All actuators are in sensing distance.

Reaction Time: Safety outputs turn ONInitial Conditions: Actuator 1 is out of sensing range. Sensor 1 indicator is solid red. Actuator 2 and 3 are in sensing range. Sensor 2 and 3 indicators are flashing green.

Actuator 1 is moved into sensing range.

Sensor 2 OSSD inputs (red and yellow) transition to 24V DC from Sensor 1 OSSD outputs. Sensor 1 indicator turns solid green.

Sensor 3 OSSD outputs (gray and pink) are energized.Sensor 3 indicator turns solid green.

Sensor 3 OSSD inputs (red and yellow) transition to 24V DC from Sensor 2 OSSD outputs.Sensor 2 indicator turns solid green.

Actuator 1 is moved out of sensing range.

Sensor 1 OSSD outputs (gray and pink) turn OFF. Sensor 1 indicator turns solid red.

Sensor 2 OSSD outputs (gray and pink) turn OFF. Sensor 2 indicator flashes green.

Sensor 3 OSSD outputs (gray and pink) turn OFF. Sensor 3 indicator flashes green.

0 ms 360 ms 378 ms 396 ms

+24V DC

24V Common

YelRed

BrownGrayPink

Blue

24V DCPowerSupply

1606-XL120D power supply

Switch 1

+24

0V DC

Switch 2W

hite

White

YelRed

BrownGrayPink

Blue

Actuator 1 Actuator 2

Switch 3

White

YelRed

BrownGrayPink

Blue

Actuator 3

Switch 4

White

YelRed

BrownGrayPink

Blue

Actuator 4

Switch 5

White

YelRed

BrownGrayPink

Blue

Actuator 5

+24 V+24 V

+24 V+24 V

+0 V+0 V

+0 V+0 V

+0 V+0 V

Actuator 2 is in sensing range.Switch 2 is functioning properly.

OSSDs are energized to 24V.Green indicator is ON.

Actuator 3 is in sensing range.Switch 3 has fault.See diagnostic table—Red indicator is flashing

Actuator 1 is in sensing range.Switch 1 is functioning properly.

OSSDs are energized to 24V. Green indicator is ON.

Actuator 4 is in sensing range.Switch 4 is functioning properly. OSSD inputs are 0V. OSSDs are de-energized to 0V.Green indicator is flashing to indicate OSSD inputs are not 24V.

OSSD s are OFF.Actuator 5 is in sensing range.Switch 5 is functioning properly.OSSD inputs are 0V.OSSDs are de-energized to 0V.Green indicator is flashing to indicate OSSD inputs are not 24V.



Commissioning — Unique Coded Units

Power the SensorConnect the sensor to 24V DC. See Typical 8-Pin Unit Wiring Diagram on page 3 for help.

The sensor can be commissioned to either learn additional actuators or be locked for a one-time learn only.

Teach the Actuator

Quick Start1. Power up the sensor and bring an actuator into the sensing range.2. Leave the actuator in the sensing field for 2 minutes or longer.3. Learn is complete.

Ability to Learn an Additional ActuatorThe sensor automatically starts the learning process as soon as an actuator is brought into the sensing range.

One-time Learn Only (Unit Locked)The sensor automatically starts the learning process as soon as an actuator is brought into the sensing range.

Learn a New Actuator• To learn a replacement actuator, bring the actuator to be taught into the

sensing range of the safety switch.• The learn sequence is the same as the sequence for commissioning the

first actuator.• A sensor cannot relearn a previously learned actuator or a standard

SensaGuard™ actuator.• The sensor only recognizes the most recently learned actuator.

Unique Coded DiagnosticError codes for learning process. Power cycle to clear fault.

IMPORTANT The sensor “Status/Diag” indicator begins to blink green eight times then repeat, indicates that the sensor has not yet learned an actuator.

IMPORTANT The sensor can be locked so it cannot learn another actuator; see One-time Learn Only (Unit Locked).

IMPORTANT The sensor can learn a new actuator up to eight times. The Status/Diag indicator blinks the number of actuators left that a sensor can learn.

Learning Sequence

Step Description1 Target present Status/Diag indicator blinking green 1 Hz rate2 Verifying actuator Status/Diag indicator blinking green/red 1 Hz rate (15 s)3 Program sensor Status/Diag indicator blinking green/red 4 Hz rate (15 s)

4 Program complete Status/Diag indicator blinking green/1 Hz rate (number of learns left) (15 s)5 Ready state Status/Diag indicator solid green6 Learn is completed —

Learning Sequence

Step Description1 Target present Status/Diag indicator blinking green 1 Hz rate2 Verifying actuator Status/Diag indicator blinking green/red 1 Hz rate (15 s)3 Program sensor Status/Diag indicator blinking green/red 4 Hz rate (15 s)

4 Program Locking Status/Diag indicator blinking green (number of learns left) (15 s)

5 Remove the actuator from the sensing field Status/Diag indicator changes to solid red

6 Replace the actuator back into the sensing fieldStatus/Diag indicator continues blinking green 1 Hz rate (number of learns remaining)

7 Ready state Status/Diag indicator solid green8 Learn is complete. —

Status/Diagnostic Indicator— Flashes (4 Hz) Error Code

Green OSSD inputs not valid

Red-Red-Red-Green Cannot learn a standard SensaGuard actuator

Red-Red-Red-Green-Green Actuator already learned

Red-Red-Red-Green-Green-Green Bad RFID; Target that is moved out of range

Red-Red-Red-Green-Green-Green-Green Exceeded learning eight actuators

Red-Red-Red-Green-Green-Green-Green-Green Unit locked: Cannot learn another actuator



Application Wiring ExamplesFigure 7 - Wiring to MSR127 Safety Relay

+24V DC

Unit 1 Unit 2

24V Com

440L GuardShield™


SensaGuard Sensor

SensaGuard Actuator


SensaGuard Sensor

SensaGuard Actuator

126

5

3

7

3

Pink

ReceiverBrown Brown

Transmitter

Gray

Blue

Green Blue


SensaGuard Sensor

SensaGuard Actuator


SensaGuard Sensor

SensaGuard Actuator


SensaGuard Sensor

SensaGuard Actuator


SensaGuard Sensor

SensaGuard Actuator

S11 S12

S21S22 S34

A1 13S52

A2 14

23

24

33 41

34 42

MSR127RP440R-N231xx Reset

K1

K2

S11 S12

S21S22 S34

A1 13S52

A2 14

23

24

33 41

34 42


K1

K2

S11 S12

S21S22 S34

A1 13S52

A2 14

23

24

33 41

34 42


K1

K2

S11 S12

S21S22 S34

A1 13S52

A2 14

23

24

33 41

34 42

MSR127TP440R-N231xx

K1

K2

K1 K2K1 K2

K1 K2 K1 K2

MSR127RP with 2 sensors and 1 440L light curtain in series, monitored manual reset, driving 100S or 700S safety relays.Note: Light curtain must be last (farthest from MSR127).

+24V DC

Unit 1 Unit 2

24V Com

MSR127RP with 2 sensors in series, monitored manual reset, driving 100S or 700S safety relays.

+24V DC

Unit 1

24V Com

MSR127RP with 1 sensor, monitored manual reset, driving 100S or 700S safety relays.

+24V DC

Unit 1

24V Com

MSR127TP with 1 sensor, automatic reset, driving 100S or 700S safety relays.



Figure 8 - Guardmaster SI or DI Safety Relay Wiring with M12 5-pin Version

A1

S11 S21

S12S22S32

L11 Y32L12

13

14

S42 23

24

S34

A2

DI440R-D22R2

0 123

4567

8

A1S11 S21 S12S22

L11 Y32

13

14

23

24

S34

A2

SI440R-S12R2

0

MMAM

K1 K2

K1 K2

K1

K2

K1

K2

Blac

k

Reset

Brow

n

Whi

teGra

y

+24V DC

Blue

889D-F5AC-5

Gate Open

Brow

nGr

ay

Blue

Blac

k

Whit

eGate Open

24V Ground

889D-F5AC-5

Blac

k

Reset

Brow

n

Whit

eGray

+24V DC

Blue889D-F5AC-5

Gate Open

24V Ground

Reset

Logic



Figure 9 - Guardmaster SI or DI Safety Relay Wiring with M12 8-pin Version

IMPORTANT The green wire is connected to the housing of the stainless steel SensaGuard only; it has no connection for plastic SensaGuard.

K1

K2

A1

S11 S21

S12 S22 S32

L11 Y32L12

13

14

S42 23

24

S34

A2

DI

440R-D22R2

0 123

4567

8

K1 K2

Gree

n

Reset

Brow

n

Whit

e

Gray

+24V DC

Blue889D-F8AB-*

Gate Open

Brow

n

Gray

Blue

Yello

w

Whi

te

Gate Open

24V Ground

889D-F8AB-*

Logic

Gree

n

Red

Pink

Yello

wRe

d

Pink

N.C.

K1

K2

A1S11 S21 S12S22

L11 Y32

13

14

23

24

S34

A2

SI440R-S12R2

0

MMAM

K1 K2

Yello

w

Brow

nW

hite

Gray

+24V DC

Blue889D-F8AB-*

Gate Open

24V Ground

Reset

Reset

Gree

n

Red

Pink

N.C.



Figure 10 - CR30 Software Configurable Relay Wiring

K1

K2

K1 K2

05CR30 440C-CR30-22BBB

020100 03 04

A1 15 20 2116

06

18A2

07

19

08 10 11

12 13 14

09

17Gr

een

Safety Reset

Brow

nW

hite

Gray

+24V DC

Blue889D-F8AB-5

Gate Open

Brow

nGr

ayBl

ue

Yello

w

Whi

te

Gate Open

24V Ground

889D-F5AB-5

Red

Pink

Blac

k

N.C.

100S Contactors or 700S or 700HPS and Relays



Figure 11 - 1734 POINT Guard I/O™ Wiring

889D-F5AB-5

K1

K2

1734-IB8S S8BO-4371TNEA-4371

I0 I1

I2

T0

I3

T1

COM COM

I4 I5

I6

T2

I7

T3M

COM COM

0 1

2

6

3

7

4 5

O0 O1

O2 O3

COM COM

O4 O5

O6 O7

COM COM

COM COM COM COM

889D-F8AB-5

K1K2

Gree

n

Safety Reset

Brow

nW

hite

Gray

+24V DC

Blue

Gate Open

Brow

nGr

ayBl

ue

Yello

w

Whi

teGate Open

24V Ground

Red

Pink

Blac

k

N.C.

EtherNet/IP


Set On->Off Input Delay Time to 6 ms to ignore the OSSD output test pulses.



Figure 12 - 1732DS/ES ArmorBlock Guard I/O Wiring

889D-F5UCDM-5

OSSD

OSSD

K1

K2

889D-F8AB-5

A E

B F

D H

C G

1

2

4

3

12 3

4

1 T12 I13 C4 I05 T0

1 T12 I13 C4 I05 T0

1 T12 I13 C4 I05 T0

1 T12 I13 C4 I05 T0

1 T12 I13 C4 I05 T0

1 T12 I13 C4 I05 T0

X100 X1X10

2 O11+24

3 C4 O05 C

2 O11+24

3 C4 O05 C

35

4

2 1

35

4

2 1

K1

K2

871A-TS5-DM1

871A-TS5-DM1

1732ES-IB12XOB4

The screen shots below show the input and output configuration for the 1732ES.

Gree

n

Whi

te

+24V DC

Brow

n GrayBlue

Yello

wRe

d

Patchcord

Safety Reset

24V Ground

Cordset

Pink

N.C.Power

N.C.

Ground

Aux.

Ethernet871A-TS5-DM15-pin Field Attachable Connector

Power



Recommended Safety Control InterfacesRecommended relays are Guardmaster® safety relays (CI, DI, DIS, SI), CR30 safety relay, Minotaur™ safety relays (MSR126, MSR127, MSR131, MSR138), SmartGuard™ controller, 1791DS/ES CompactBlock™ Guard I/O™, 1732DS/ES ArmorBlock® Guard I/O, 1734 POINT Guard I/O™.

Maintenance and RepairEvery month, check the correct operation of the switching circuit. Also check for signs of abuse or alterations. Inspect the switch casing for damage. Inspect the magnet poles and clean off any dirt or debris.

If there is any malfunction or damage, no attempts at repair can be made. The unit can be replaced before machine operation is allowed.

Declaration of ConformityThis certification declares that the products that are shown in this document conform with the Essential Health and Safety Requirement (EHSRs) of the European Machinery Directive 2006/42/EC. These products also conform to EN 60947-5-3, EN ISO 12100, EN 60204-1 and have third-party approval.

Visit rok.auto/certifications.

Additional Resources

You can view or download publications (including translations) at rok.auto/literature.

Resource DescriptionIndustrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.

Publication 440N-IN009B-EN-P - March 2020 | Supersedes Publication 440N-IN009A-EN-P-October 2011Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenkÖy, İstanbul, Tel: +90 (216) 5698400 EEE YÖnetmeliğine Uygundur

PN-57890810005445543 Ver 00

Allen-Bradley, ArmorBlock, CompactBlock, Guard I/O, Guardmaster, GuardShield, Minotaur, POINT Guard I/O, Rockwell Automation, Rockwell Software, SensaGuard, and SmartGuard are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.

Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback.For technical support, visit rok.auto/support.

Waste Electrical and Electronic Equipment (WEEE)

Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.

At the end of life, this equipment should be collected separately from any unsorted municipal waste.

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SensaGuard Integrated Latch Installation InstructionsSummary of ChangesIntroductionTechnical SpecificationsApproximate DimensionsMounting InformationMisalignmentDiagnosticTypical 8-Pin Unit Wiring DiagramTiming DiagramTroubleshootingCommissioning — Unique Coded UnitsPower the SensorTeach the ActuatorLearn a New ActuatorUnique Coded Diagnostic

Application Wiring ExamplesRecommended Safety Control InterfacesMaintenance and RepairDeclaration of ConformityAdditional Resources

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Saddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

Plastic Coil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D1

D2

D5

D6

&LPrint Specifications

&LRockwell Automation Publication RA-QR005K-EN-P&RJanuary 2019

Introduction_Category Types

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released print on demand or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

Publication Type and Print Category

Publication TypeOff Set Print Category Spec. (See tables below)Print on Demand Spec. (See tables below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

APA3D2Application Solution or Customer Success Story5100Presale / External

ARNANAArticle/Editorial/BylineNANAPresale / Internal

(press releases should not be checked into DocMan or printed)

ATB3, B4D5Application techniques5100Presale / External

BRA2 Primary, A1NABrochures5100Presale / External

CAC2 Primary, C1NACatalogue150Presale / External

CGNANACatalogue Guide150Presale / External

CLNANACollection550Presale / External

COA5, A6, A9D5Company Confidential InformationNANANA / Confidential

CPE-onlyE-only, D5Competitive Information550NA / Confidential

DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal

DIA1, A3NADirect Mail5100Presale / Internal

DMNANAProduct Demo550Presale / Internal

DSB3D5Dimensions Sheet15Post / External

DUB3D5Document Update15Post / External

GRB2D6Getting Results15Post / External

INB3 Primary, B2D5, D6Installation instructions15Post / External

LMNANALaunch Materials550Presale / Internal

PCB3D5Packaging Contents

PLE-only primary, B3E-onlyPrice List550Presale / Internal

PMB2D6Programming Manual15Post / External

PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

QSB2 primary, B3, B5D5, D6Quick Start15Post / External

RMB2D5, D6Reference Manual15Post / External

RNB3D5Release Notes15Post / External

SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

SGB2D5, D6Selection Guide B/W550Presale / External

SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal

SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

TGB2, B3D6Troubleshooting Guide15Post / External

UMB2 Primary, B4D6User Manual B/W15Post / External

WDB3D5Wiring Diagrams / Dwgs15Post / Internal

WPB3 Primary, B5D5White Paper550Presale / External

** Minimum order quantities on all POD items are based on the publication length. **

Publication lengthMinimum Order Quantity

77 or more pages1 (no shrink wrap required)

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

Pre-sale / Marketing

All paper in this category is White Brightness, 90% or better. Opacity 90% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

A14 color170 gsm 2pp100# gloss cover, 100# gloss text

A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text

A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

A84 color coverCategory being deleted50# matte sheet text, self cover

2 color text

Selection Guide

A92 color100gsm bond50# matte sheet text, self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale / Technical Communication


B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

2 color text50# matte sheet text

B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B31 color100gsm bond50# matte sheet text, self cover

B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B52 color100gsm bond50# matte sheet text, self cover

Catalogs


C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

4 color text45# Coated Sheet

C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

2 color text32#-33# Coated Sheet

Print on Demand by Print Vendor (POD)

All paper in this category is White Brightness, 82% or better. Opacity 88% or better


D14 color170gsm white silk80# gloss cover, coated 2 sides

D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

D41 color160gsm tab90# index

D51 color80gsm bond20# bond, self cover

D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D72 color160gsm tab90# index

D82 color80gsm bond20# bond, self cover

D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

Gray shading indicates Obsolete Print Catagories

Print on Demand By Print Vendor (POD) or Off Set (OS)?

Use these guidelines to determine if your publication should be print on demand by print vendor (POD) or if it would be more economical to print ffset/on a press (OS). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the POD category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

&LPrint Specifications

&LRockwell Automation Publication RA-QR005K-EN-P&RJanuary 2019

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/CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice

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