Semiconductor Stacks, Power Electronic Assemblies …€¦ · Efficient thermal management is...

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Semiconductor Stacks, Power Electronic Assemblies and Thermal Soluons - for all Power Electronic Applicaons PSL Assemblies Limited, Eastern Avenue, Dunstable, United Kingdom LU5 4JY Telephone: 01582 676800 Email: [email protected] USA Sales Telephone: (770) 813 0770 Email: [email protected] www.psl-group.uk.com

Transcript of Semiconductor Stacks, Power Electronic Assemblies …€¦ · Efficient thermal management is...

Semiconductor Stacks,Power Electronic Assemblies

and Thermal Solutions - for all Power Electronic Applications

PSL Assemblies Limited, Eastern Avenue, Dunstable, United Kingdom LU5 4JYTelephone: 01582 676800 Email: [email protected]

USA Sales Telephone: (770) 813 0770 Email: [email protected]

www.psl-group.uk.com

PSL has been designing and manufacturing semiconductor stacks and power electronic assemblies for over 40 years, combining in-house CNC machining of heat sinks and cooling plates with expert electronic assembly. PSL Assemblies Limited provide a comprehensive service in the supply of IGBT, thyristor and diode stacks – complete with full thermal management solutions.

• CNC/VMC machining• Bonded-Fin heat sink facility• Electrostatically protected

electronic assembly• Electro-mechanical manual

assembly• Testing, inspection and CMM

measurement• Digital Thermal Analysis and

3D CAD design

PSL Assemblies are the leading global experts in the manufacture of Semiconductor Stacks, Power Electronic Assemblies and Thermal Solutions.

PSL’s experience in the design and manufacture of semiconductor stacks and power electronic assemblies spans more than thirty years. PSL provides a complete manufacturing and electronic assembly solution for all power conversion applications, from H-Bridges to full inverter stacks, plus every circuit configuration of thyristor and diode assembly.

• Diode and Thyristor Stacks• IGBT H-Bridge and Full Inverter IGBT Stacks• Rectifier and Inverter Sub-Assembly• Static-Transfer Switches - up to 6000A• Proportional Thyristor Controllers• Full box builds and Enclosures

Semiconductor Stacks and Power Electronic Assemblies

By combining custom thermal solutions and bespoke clamping options with world-class expertise in semiconductor technology, PSL offers a truly unique service in the manufacture of power electronic assemblies.

PSL partners with world class manufacturers of capacitors, laminated bus bars, semiconductor modules and gate drives. We offer a comprehensive servicewhich incorporates: design, technical consultancy, procurement, manufacturing, assembly, project management, reverse engineering, testing, inspection and after sales assistance.

PSL is committed to continuous improvement, innovation and progress, with a view to embracing modern technologies and emerging applications. We maintain the highest standards of safety and reliability, with robust policies covering all aspects of our social and environmental responsibilities.

Efficient thermal management is critical to the reliability and performance of all power electronic equipment. Choosing the right cooling solution for your unique electronics application is essential in prolonging the lifespan of both electronic components and power electronic systems.

PSL designs and manufactures specialist thermal solutions for all types of power electronic applications. Our products include:

The heat sink manufacturing capability of PSL is 1200mm x 700mm and we can supply almost every known design of standard aluminium extrusion. Our liquid cooling plates are precision machined to customer specification; we can provide virtually any configuration of embedded pipework using a range of materials including copper, aluminium and stainless steel.

• Aluminium Extrusion Heat Sinks• Bonded-Fin Heat Sinks• Liquid Cooling Plates (Cold Plates)• Custom-machined CNC/VMC components• Specialist heat sink combinations - incorporating heat pipes and fans into any design of bonded-fin or standard extrusion heat sink.

Thermal Management Solutions

• Aluminium Standard Extrusion Heat Sinks• High Density Bonded-Fin Heat Sinks• Liquid-Cooled Heat Sinks and Cold Plates• Static Transfer Switches• IGBT, Thyristor and Diode Stack Assembly• Rectifier and Inverter Sub-Assembly• Enclosures and Box-Builds• Thermal Management Solutions• Technical Consultancy

• Power Semiconductors - Infineon Technologies• Power Electronic Capacitors - ICAR• Aluminium Electrolytic Capacitors - Itelcond• Laminated Busbars - Idealec• Gate Drive Technology - Amantys

Our Core Competences – Manufacturing and Assembly

Our Supply Partners

• Traction• UPS – Uninterrupted Power Supplies• Laser and Welding• Renewable Power • Naval Defence• Nuclear Research and Science• Nuclear Power Generation • Data-Centre Cooling• LED Lighting• HVDC – High Voltage Direct Current• Electric Vehicles• Aerospace• Medical • Oil and Gas

Applications and Markets

Serving a global market place, PSL manufactures semiconductor stacks, power electronic assemblies and thermal management solutions for a wide range of industrial applications. From heat sink design through to complex turnkey assemblies, PSL offers a truly world-class service in the design and manufacture of all types of: standard extrusion heat sinks, bonded fin heat sinks, liquid-cooled plates, semiconductor assembly, sub-system assembly, electronic box-build and thermally-managed electronics enclosures.

• ISO9001 and ISO14001 Certification• 5S, LEAN, and customer-specific QA procedures• NAMRC – Fit-4-Nuclear – accreditation• IPC/WHMA-A-620 Application Specialist• IPC/WHMA-A-620 in-house Certified Trainer• NSAN member – Nuclear Skills Training• CMI Management and Leadership Training• Faro-Arm CMM measurement• ANSYS Thermal Analysis Simulation• Autodesk Inventor 3D CAD Design• Factory Acceptance Testing for Assemblies• Liquid Pressure Testing for Cooling Plates• Certification, Performance Data, 3rd-party Laboratory Testing

Quality and Customer Service

PSL Assemblies is the leading global manufacturer of semiconductor stacks, power electronic assemblies and thermal solutions. We are committed to continually improving our customer service, product quality, and technical competence through the processes of 5S, LEAN, ISO9001 and ISO14001, and Fit-4-Nuclear. It is our policy to provide exemplary customer service, excellent product quality, and superior performance - but more importantly, we aim to be easy to do business with

Cut Through Hotspot (A-A)

A

A

Thermal Analysis of HS-1152-1

Analysis Details:

Coolant: AirHeatsink Material: Aluminium Alloy 6063-T6Flow Rate: 467 m3hr-1

Average Air Velocity In Duct: 5ms-1

Inlet Temperature: 45°CPower Dissipated: 3.7 kW Total

Results:Hotspot Temperature: 105.5°CPressure Drop Across Heatsink: 100 PaOutlet Temperature: 63.7°C

Flow Direction

Temperature °C

Head Office & Manufacturing: PSL Assemblies Limited, Eastern Avenue,

Dunstable, United Kingdom LU5 4JY

Telephone: 01582 676800 Email: [email protected]

USA Sales Telephone: (770) 813 0770

Email: [email protected]

www.psl-group.uk.com