SEMI-SUBMERSIBLE DRILLING UNIT
Transcript of SEMI-SUBMERSIBLE DRILLING UNIT
ORIONSEMI-SUBMERSIBLE
DRILLING UNITHUISMAN PRODUCT BROCHURE
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DRILLINGGENERAL INTRODUCTION
Huisman offers complete drilling packages and is dedicated
to explore and realise new solutions to improve drilling op-
erations. Our projects are typically complex and innovative,
requiring solution-aimed thinking, technical excellence and
partnerships with our clients. This has already resulted in a
number of new value-adding solutions and orders for innova-
tive and technically challenging drilling equipment sets.
Huisman has in-house capabilities for vessel design. This
allows us to provide solutions in which vessel and equip-
ment are fully integrated, leading to radically different designs
for drilling units. The first drill ships based on these ideas
are currently under construction, representing a major step
change in the industry.
The unique combination of our in-house design and engi-
neering expertise, production facilities, testing capacity and
installation location enables us to deliver custom-made, state
of the art equipment on a turnkey basis: in time with fully
operational equipment from day one. All Huisman products
are designed and built in accordance with the international
standards and certified by recognised authorities such as
ABS, API and DNV.
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DRILLINGGENERAL INTRODUCTION
The innovative Orion is a self-propelled semi-submersible
drilling unit. Depending on the design it can work in mid water
or ultra-deep water and in moderate or harsh environment.
All models can be outfitted with a mooring system and/or
thrusters and have a drill floor, construction floor and drilling
tower.
The unit with its integrated drilling equipment will be suitable for:
• Exploration and Production drilling operations
• Completions
• Coiled tubing and wire line operations
• Well intervention
• Installation of X-mas trees
• Well testing
The design of the unit focuses on Efficiency, Health, Safety
and Environment. The unit features a flat main deck, a drill
floor flush with the main deck and a dual Multi Purpose Tower
allowing offline activities. Safe and simple material handling
is achieved by the flush main deck/drill floor, a cargo elevator
and a forklift corridor in the deck box.
The design of the drilling package focuses on drilling
efficiency and versatility. The drilling package is suited
to accommodate the latest drilling technologies, such as
automated tripping.
The Huisman Dual Multi Purpose Tower (DMPT) has no
V-door limitation. The handling procedure of the SSBOP and
X-mas trees is changed, resulting in the complete elimination
of an elevated drill floor. The CoG is lowered, which increases
the stability of the vessel. This results in a high payload /
displacement ratio.
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SEMI-SUBMERSIBLE DRILLING UNIT
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SEMI-SUBMERSIBLE DRILLING UNIT
INSTALLATION AND COMMISSIONING
Since the DMPT is a single integrated unit that houses all
equipment, the interface with the vessel is greatly simplified.
In combination with the Huisman substructure, that comprises
the complete drill floor, control cabin, drilling VFD’s and HPU,
the DMPT can be fully tested and commissioned on our
quayside. After the testing and commissioning phase the
DMPT can be installed with one single lift onto the vessel,
significantly reducing the time the vessel has to stay at the
quayside.
This integrated approach allows both Huisman and the
shipyard to build the equipment and vessel simultaneously.
It also reduces the number and complexity of the interfaces
between the vessel and the equipment, which reduces the
time for installation and commissioning.
MAIN ADVANTAGES
The DMPT has no V-door limitations and a hoistable floor.
Therefore it is possible to skid the BOP (or X-mas tree)
underneath the floor when it is hoisted and then lowered on
the construction side. The BOP is then skidded from the aft
to the forward well center by means of a skid cart that moves
along the moon pool under the substructure. This handling
eliminates the need for a high substructure. The drill floor
is flush with main deck allowing safer operations and lower
accelerations on the drill floor.
The Orion class semi-submersible offers a much larger
payload than the competition but with a smaller displacement.
The Orion has a flat deck of more than 6500m2 with a gantry
crane covering the aft deck.
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SEMI-SUBMERSIBLE DRILLING UNIT
DUAL MULTI PURPOSE TOWER
The vessels distinctive feature is the Dual Multi Purpose Tower
(DMPT). It has a welded box girder type load bearing structure
with a hoist on either side. One hoist is situated above the
well centre in the drill floor on the port side of the tower and
the other above the center in the construction floor on the
starboard side. There is no lattice type derrick structure
around the hoists, thus there is no V-door limitation, large
objects can be skidded or hoisted with the cranes directly to
the well centres or in the moon pool area.
The construction side is utilized for BOP and running of risers.
This can be done during drilling of the surface hole. Also
the handling of large subsea structures (X-mas trees) and
stand building is performed on the construction side. The
construction floor can be hoisted by the construction hoist
in order to skid the SSBOP or X-mas tree underneath. The
structures can be lowered into the water and the floor can be
lowered to its’ original elevation. This eliminates the need for a
large substructure height.
The DMPT also has some built-in redundancy, namely the
dual drum drawworks and the pipe handling system. Should
one of the winches fail the other can still operate the traveling
block at full load, however at half of the original speed.
Both well centres can operate from the two setback drums.
Therefore the system is still fully operational should one
pipe racker fail. Also the setback drums are outfitted with
redundant drives.
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1.SPLITTABLE BLOCKS (2X)
Push button reeving change to increase
block speed when handling lighter
loads
2.TOPDRIVE STORAGE
Topdrive can be serviced inside DMPT
while tripping without topdrive
3.PIPE HANDLING SYSTEM
Efficient pipe handling system with 2
setback drums and 4 pipe rackers.
Capacity for up to 10,000 m drill pipe
and 2,900 m casing.
4.DRILL FLOOR
Spacious drill floor fully enclosed by
wind walls
5.RISER TENSIONER SYSTEM
The system comprises 8 wire line type
riser tensioners mounted vertical under
the drill floor inside the deckbox
6.PASSIVE HEAVE CYLINDERS
Two large cylinders with accumulators
linked to the traveling block
7.DUAL DRUM DRAWWORKS
Dual drum system with 2 fast lines with
active heave compensation.
8.CONSTRUCTION FLOOR
The floor can be lifted upward to skid
large equipment underneath
9.SSBOP SKID CART
Brings the SSBOP into the firing line
10.MOONPOOL SKID CART
Travels with a complete riser or tubular
string hung off on cart between both
well centers
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Forklift elevator and corridor gives access to sack store,
cement room, ER’s and mud pump room
Flush main deck principle
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Photo caption
SEMI-SUBMERSIBLE DRILLING UNIT
Single lift installation of DMPT including substructureRecessed thrusters give low resistance, shallow draft and
easier docking
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KEY CHARACTERISTICS
ORION – SEMI-SUBMERSIBLE DRILLING UNIT
DIMENSIONS
BOP
CRANES
SKID CARTS
HELIDECK
CAPACITIES
Operation area Worldwide
Classification DNV or ABS
Features Exploration and production drilling, coiled tubing operations, installation of X-mas trees, well testing
and completions
Length deckbox 82.8 m
Width over pontoons 82.8 m
Height to main deck 44.4 m
Operational draught 24.0 m
Moonpool 9.0 x 25.2 m
Deck area 6,500 m2
Service speed 8 knots
15,000 psi, 5 rams
2 x 80 mt PMOC
Main hoist 80 mt @ 18.5 m
Aux. hoist 15 mt @ 48 m
40 mt gantry crane, height under girder 11 m
Moonpool 800 mt 880 st
SSBOP 400 mt 440 st S-92, EH101 or similar
Fuel oil 3,800 m3
Fresh water 1,100 m3
Drill water 3,000 m3
Mud (+option) 1,100 m3 (+ 1750 m3)
Brine 700 m3
Base oil 700 m3
Bulk mud 340 m3
Bulk cement 340 m3
Sack storage 220 m2
Setback 252 x 3 1/2 - 6 5/8 inch
70 x 5 - 14 inch
Huisman
delivery
Yard
delivery
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KEY CHARACTERISTICS BUILDING OPTIONS / VARIATIONS
MID WATERNorth Sea NCS Worldwide N. Atlantic Worldwide GoM/Brazil
ULTRA DEEP WATERGENERAL
MAIN CHARACTERISTICS
MARINE & POWER
DMPT MH SIDE
DMPT CH SIDE
MISCELLANEOUS
Max. water depth
Max. drilling depth
Features
Air gap
Displacement
VDL
POB
Power generation
Thrusters
Thruster control
Mooring system
Mooring line length
No. of ROV
Capacity
No. of lines
Drawworks
Heave comp.
Capacity
No. of lines
Drawworks
Riser tensioners
Mud pumps
Riser storage
Guide wires
Moonpool
bottom door
Subsea winch for
80mt PMOC
500 / 1000 m
10,000 m
Mooring system,
basic unit
15.4 m
49,700 mt
9,000 mt
120
4 x 3.0 MW
-
-
8p chain
1,400 m
2
1,800 kips
12/8/4
2 x 2,300 kW
AH + PH
1,800 kips
12/8/4
1 x 2,300 kW
8 x 160 kips
3 x 1,640 kW
44 x 75 ft
yes
no
no
500 / 1000 m
10,000 m
Thruster
assisted
mooring
15.4 m
49,700 mt
8,500 mt
130
6 x 4.6 MW
4 x 3.7 MW
DP 3
8p chain
1,400 m
2
1,800 kips
12/8/4
2 x 2,300 kW
AH + PH
1,800 kips
12/8/4
1 x 2,300 kW
8 x 160 kips
3 x 1,640 kW
44 x 75 ft
yes
yes
no
8 x 225 kips
4 x 1,640 kW
66 x 75 ft
no
no
no
8 x 320 kips
4 x 1,640 kW
132 x 75 ft
no
no
no
8 x 320 kips
5 x 1,640 kW
132 x 75 ft
no
no
yes
8 x 320 kips
4 x 1,640 kW
132 x 75 ft
no
no
no
1500 m
10,000 m
Thruster assisted
mooring,
increased mud
capacity
15.4 m
49,700 mt
7,800 mt
130
8 x 4.6 MW
8 x 3.7 MW
DP 3
8p chain
1,400 m
2
1,800 kips
12/ 8/ 4
2 x 2,300 kW
AH + PH
1,800 kips
12/8/4
1 x 2,300 kW
3000 m
12,000 m
Basic UDW
unit
15.4 m
49,700 mt
10,400 mt
160
8 x 4.6 MW
8 x 3.7 MW
DP 3
-
-
2
2,400 kips
16/12/8/4
2 x 2,300 kW
AH + PH
2,400 kips
16/12/8/4
2 x 2,300 kW
3000 m
12,000 m
Increased
DMPT capacity,
PMOC with
subsea winch
15.4 m
49,700 mt
9,700 mt
160
8 x 4.6 MW
8 x 3.7 MW
DP 3
-
-
2
3,000 kips
20/16/12/8/4
2 x 2,300 kW
AH + PH
3,000 kips
20/16/12/8/4
2 x 2,300 kW
3000 m
12,000 m
Deeper draft
12.6 m
52,000 mt
12,000 mt
160
8 x 4.6 MW
8 x 3.7 MW
DP 3
-
-
2
2,400 kips
16/12/8/4
2 x 2,300 kW
AH + PH
2,400 kips
16/12/8/4
2 x 2,300 kW
HUISMAN EQUIPMENT BV
Admiraal Trompstraat 2
3115 HH Schiedam
P.O. Box 150
3100 AD Schiedam
The Netherlands
Harbour no. 561
Phone: +31 (0)10 245 22 22
Fax: +31 (0)10 245 22 20
E-mail: [email protected]
www.huismanequipment.com
072015